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Become An Air Duct Mechanic

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Working As An Air Duct Mechanic

  • Getting Information
  • Communicating with Supervisors, Peers, or Subordinates
  • Handling and Moving Objects
  • Performing General Physical Activities
  • Inspecting Equipment, Structures, or Material
  • Outdoors/walking/standing

  • Repetitive

  • $61,000

    Average Salary

What Does An Air Duct Mechanic Do

Sheet metal workers fabricate or install products that are made from thin metal sheets, such as ducts used in heating and air conditioning systems.

Duties

Sheet metal workers typically do the following:

  • Select types of sheet metal according to plans
  • Measure and mark dimensions and reference lines on metal sheets
  • Drill holes in metal for screws, bolts, and rivets
  • Install metal sheets with supportive frameworks
  • Fabricate or alter parts at construction sites
  • Maneuver and anchor large sheet metal parts
  • Fasten seams or joints by welding, bolting, riveting, or soldering

Sheet metal is thin steel, aluminum, or other alloyed metal that is used in both manufacturing and construction. Sheet metal is commonly used to make ducts for heating and air conditioning systems, but it is also used to make products such as rain gutters, outdoor signs, and siding.

In addition to installing sheet metal, some workers install nonmetallic materials such as fiberglass and plastic board. 

The following are examples of types of sheet metal workers:

Fabrication sheet metal workers, sometimes called precision sheet metal workers, make precision sheet metal parts for a variety of industries, from power generation to medical device manufacturing. Most work in shops and factories, operating tools and equipment. In large-scale manufacturing, the work may be highly automated and repetitive. Many fabrication shops have automated machinery, such as computer-controlled saws, lasers, shears, and presses, which measure, cut, bend, and fasten pieces of sheet metal. Workers often use computer-aided drafting and design (CADD) and building information modeling (BIM) systems to make products. Some of these workers may be responsible for limited programming of the computers controlling their equipment. Workers who primarily program computerized equipment are called metal and plastic machine workers.

Installation sheet metal workers install heating, ventilation, and air conditioning (HVAC) ducts. They also install other sheet metal products, such as metal roofs, siding, and gutters. They typically work on new construction and on renovation projects. Information about workers who install or repair roofing systems can be found in the profile on roofers.

Maintenance sheet metal workers repair and clean ventilation systems so the systems use less energy. Workers remove dust and moisture and fix leaks or breaks in the sheet metal that makes up the ductwork.

Testing and balancing sheet metal specialists ensure that HVAC systems heat and cool rooms properly by adjusting sheet metal ducts to achieve proper airflow. Information on workers who install or repair HVAC systems can be found in the profile on heating, air conditioning, and refrigeration mechanics and installers.

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How To Become An Air Duct Mechanic

Sheet metal workers who work in construction typically learn their trade through an apprenticeship, while those who work in manufacturing often learn on the job or at a technical school.

Education

Most sheet metal workers have a high school diploma or equivalent. Those interested in becoming a sheet metal worker should take high school classes in algebra, geometry, and general vocational education courses including blueprint reading, mechanical drawing, and welding.

Many technical schools have programs that teach welding and metalworking. These programs help provide the basic welding and sheet metal fabrication knowledge that many workers need to perform their job. 

Some manufacturers have partnerships with local technical schools to develop training programs specific to their factories.

Training

Most construction sheet metal workers learn their trade through 4- or 5-year apprenticeships. Each year, apprentices must have 1,700 to 2,000 hours of paid on-the-job training and 144 to 320 hours of related technical instruction, depending on the program. Apprentices learn construction basics such as blueprint reading, math, building code requirements, and safety and first aid practices. Welding may be included as part of the training.

Although most construction workers enter apprenticeships directly after finishing high school, some start out as helpers before entering apprenticeships.

Apprenticeship programs are offered by unions and businesses. The basic qualifications for entering an apprenticeship program are being 18 years old and having a high school diploma or the equivalent. Some apprenticeship programs have preferred entry for veterans.

After completing an apprenticeship program, sheet metal workers are considered to be journey workers who are qualified to perform tasks on their own.

Licenses, Certifications, and Registrations

Although not required, sheet metal workers can earn certifications for several of the tasks that they perform. For example, some sheet metal workers can become certified in welding from the American Welding Society. In addition, the International Training Institute for the Sheet Metal and Air Conditioning Industry offers certification in building information modeling (BIM), welding, testing and balancing, and other related activities. The Fabricators & Manufacturers Association, International, offers a certification in precision sheet metal work.

Important Qualities

Computer skills. Sheet metal workers use computer-aided drafting and design (CADD) programs and building information modeling (BIM) systems as they design products and cut sheet metal.

Dexterity. Sheet metal workers need good hand-eye coordination and motor control to make precise cuts and bends in metal pieces. 

Math skills. Sheet metal workers must calculate the proper sizes and angles of fabricated sheet metal, as it is important to ensure the alignment and fit of ductwork.

Mechanical skills. Sheet metal workers use saws, lasers, shears, and presses to do their job. As a result, they should have good mechanical skills in order to operate and maintain equipment.

Physical stamina. Sheet metal workers in factories may spend many hours standing at their workstation.

Physical strength. Sheet metal workers must be able to lift and move ductwork that is often heavy and cumbersome. Some jobs require workers to be able to lift 50 pounds.

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Top Skills for An Air Duct Mechanic

  1. Air Compressors
  2. Hvac
  3. Air Company Units
You can check out examples of real life uses of top skills on resumes here:
  • Monitored and supervised HVAC installation on a dozen commercial and residential projects.
  • Arrange and stored materials, tools and equipment.
  • Repaired and replace broken components Prepared thorough maintenance Install duct to residential homes and commercial buildings
  • Installed assemblies in supportive framework according to blueprints, using hand tools, power tools and lifting devices
  • Build and hang Tdc and duct mate duct.

Air Duct Mechanic Demographics

Gender

Male

88.2%

Unknown

7.1%

Female

4.7%
Ethnicity

White

58.7%

Hispanic or Latino

19.0%

Black or African American

15.6%

Asian

4.2%

Unknown

2.6%
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Foreign Languages Spoken

Spanish

100.0%

Air Duct Mechanic Education

Schools

Florida College

7.7%

Southern Technical College

7.7%

Indian River State College

7.7%

Everest University-Tampa

7.7%

Alabama Aviation College

7.7%

Pinellas Technical Education Center - Clearwater Campus

7.7%

International Academy of Design and Technology

3.8%

ITT Technical Institute-Tampa

3.8%

University of California - Los Angeles

3.8%

Danville Area Community College

3.8%

Bethune - Cookman University

3.8%

New England Tractor Trailer Training School

3.8%

Advanced Technology Institute

3.8%

Florida State College at Jacksonville

3.8%

North Carolina State University

3.8%

National Aviation Academy A & P School

3.8%

TESST College of Technology - Alexandria

3.8%

Lively Technical Center

3.8%

Delta Technical College

3.8%

South University

3.8%
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Majors

Heating And Air Conditioning

21.7%

Environmental Control Technologies/Technicians

15.2%

Business

10.9%

Precision Metal Working

6.5%

Graphic Communications

4.3%

Graphic Design

4.3%

Automotive Technology

4.3%

Nursing

4.3%

Property Management

4.3%

Apparel And Textiles

2.2%

Occupational Safety And Health

2.2%

General Education, Specific Areas

2.2%

Computer Information Systems

2.2%

Political Science

2.2%

Electrical Engineering Technology

2.2%

Cosmetology

2.2%

Computer Technical Support

2.2%

Construction Management

2.2%

Medical Assisting Services

2.2%

Project Management

2.2%
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Degrees

Other

48.2%

Certificate

17.9%

Associate

16.1%

Diploma

8.9%

Bachelors

5.4%

License

1.8%

Doctorate

1.8%
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