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The first publicized use of fiber-reinforced plastics (FRP) in car body panels was Ford Motor Co.’s (Dearborn, MI, US) 1941 Soybean Car, which used 14 plastic panels on a tubular steel frame, cutting weight to 2,000 lb (907 kg) — 1,000 lb (454 kg) lighter than a steel car.
The Stout 46 developed by Owens Corning and William Stout in 1945 is acknowledged as the world’s first composite prototype car, with a fiberglass body shell and air suspension.
Introduced in 1953, General Motors’ (GM, Detroit, MI, US) Chevrolet Corvette has continuously used composites in its body panels.
1983: Lamborghini launches the development and use of carbon fiber for the first time.
Launched in 1984, with production eventually exceeding 100,000 cars/yr, it was GM’s first vehicle to use non-loadbearing plastic body panels attached to a steel space frame.
Starting production in 1990, GM’s Saturn vehicles followed on from the Fiero, also using a steel space frame and injection molding, but replacing polyurethane with PC/ABS for doors and PC/PBT for the front fenders.
By 2000, Ford was using 50,000 MT of SMC per year in hoods, fenders and decklids, making it the largest consumer in North America.
By 2005, Corvette began using carbon fiber in its C6 and C7 models.
By 2006, the Automotive Composites Alliance reported 123,000 MT of SMC used in North American cars and heavy trucks, while DSM Composite Resins (now Aliancys AG, Schauffhausen, Switzerland) tallied European consumption at 100,000 MT.
2007: a close partnership with the University of Washington (UW) is established; an important milestone in the history of composites at Lamborghini.
In 2007, a division is set up in the Research and Development Center, now called the “Composites Development Center”, to focus on research into innovative materials and the development of new concepts and technologies for carbon fiber applications.iber.
2008: the first collaboration agreement is signed with Boeing to study the crash behavior of composite materials and the Aventador monocoque.
2010: as a result of its collaboration with Boeing and Callaway – the golf club manufacturer – Lamborghini develops Forged Composites® technology, a specific patent leading to the Sesto Elemento supercar concept in the space of just a few days.
2011: debut of the new Aventador LP 700-4, equipped with an innovative carbon fiber monocoque designed and manufactured entirely in Sant’Agata Bolognese.
2011 also sees the start of developing the Repair strategy through a new partnership with Boeing.
2014: Automobili Lamborghini becomes the first automotive firm in the world to obtain TÜV certification for its carbon fiber car repair service.
2015: creation of Carbonskin®. Automobili Lamborghini extends its activities in the field of flexible materials and, after years of research and development, designs a new carbon fiber material with flexible matrix, suitable for applications in car interiors.
2017: research project with the Houston Methodist Research Institute for the study of composite materials in medicine.
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