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Control room operator vs process operator

The differences between control room operators and process operators can be seen in a few details. Each job has different responsibilities and duties. Additionally, a control room operator has an average salary of $43,733, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a control room operator include control room operations, plant operations and safety procedures. The most important skills for a process operator are safety procedures, preventative maintenance, and team-oriented environment.

Control room operator vs process operator overview

Control Room OperatorProcess Operator
Yearly salary$43,733$37,996
Hourly rate$21.03$18.27
Growth rate-15%3%
Number of jobs89,09683,478
Job satisfaction-5
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 36%
Average age4646
Years of experience-2

What does a control room operator do?

A control room operator is an individual who works in the control room of a power plant to monitor the operations of the plant as well as ensures that everything is properly working. By using computer controls, control room operators must monitor and maintain plant equipment and indicators for proper operation. They must perform maintenance on various plant equipment to help improve reliability while monitoring the temperature to control plant heat. Control room operators must also serve as the control point for all individuals who enter the toxic areas of the facility.

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

Control room operator vs process operator salary

Control room operators and process operators have different pay scales, as shown below.

Control Room OperatorProcess Operator
Average salary$43,733$37,996
Salary rangeBetween $30,000 And $62,000Between $29,000 And $48,000
Highest paying CityCommerce City, COGrand Forks, ND
Highest paying stateAlaskaWyoming
Best paying companyCalifornia ResourcesBWX Technologies
Best paying industryEnergyManufacturing

Differences between control room operator and process operator education

There are a few differences between a control room operator and a process operator in terms of educational background:

Control Room OperatorProcess Operator
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 36%
Most common majorBusinessBusiness
Most common college-Stanford University

Control room operator vs process operator demographics

Here are the differences between control room operators' and process operators' demographics:

Control Room OperatorProcess Operator
Average age4646
Gender ratioMale, 85.2% Female, 14.8%Male, 70.1% Female, 29.9%
Race ratioBlack or African American, 5.8% Unknown, 5.5% Hispanic or Latino, 7.9% Asian, 1.5% White, 77.0% American Indian and Alaska Native, 2.4%Black or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%
LGBT Percentage5%6%

Differences between control room operator and process operator duties and responsibilities

Control room operator example responsibilities.

  • Lead and manage the redesign of system SCADA schematic's, revise system load calculations and regional load shedding programs.
  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Perform inspections of area by accessing ladders and stairwells.
  • Run coating machine Pre-QC boards before sending to QC.
  • Serve a lead producer; direct crew to ensure show run smoothly.
  • Operate support utilities, including cascade HVAC, power distribution, and emergency generators.
  • Show more

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Control room operator vs process operator skills

Common control room operator skills
  • Control Room Operations, 8%
  • Plant Operations, 7%
  • Safety Procedures, 7%
  • Plant Equipment, 6%
  • Ladders, 6%
  • Emergency Situations, 6%
Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%

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