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Controls engineer vs plc programmer

The differences between controls engineers and plc programmers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 4-6 years to become a controls engineer, becoming an plc programmer takes usually requires 6-8 years. Additionally, a controls engineer has an average salary of $84,532, which is higher than the $70,452 average annual salary of an plc programmer.

The top three skills for a controls engineer include C++, troubleshoot and UL. The most important skills for an plc programmer are HMI, allen-bradley, and hmi programming.

Controls engineer vs plc programmer overview

Controls EngineerPLC Programmer
Yearly salary$84,532$70,452
Hourly rate$40.64$33.87
Growth rate3%-7%
Number of jobs50,2038,459
Job satisfaction4-
Most common degreeBachelor's Degree, 67%Bachelor's Degree, 53%
Average age4547
Years of experience68

What does a controls engineer do?

A Controls Engineer is responsible for designing, developing, and supervising electrical control systems, machinery, and equipment. They oversee projects from initial concept to installation and commissioning.

What does an plc programmer do?

A Programmable Logic Controller or PLC programmer is a person who has expertise in the logic and language used to create such a program. This person is expected to create, develop, tweak, and troubleshoot a PLC program and enhance it to perfection. This person should have strong programming skills and all the necessary know-how to accomplish tasks outlined by the company's needs developing the PLC program. All programmers are highly essential in a technology-based company.

Controls engineer vs plc programmer salary

Controls engineers and plc programmers have different pay scales, as shown below.

Controls EngineerPLC Programmer
Average salary$84,532$70,452
Salary rangeBetween $64,000 And $111,000Between $49,000 And $101,000
Highest paying CityPalo Alto, CAArlington, VA
Highest paying stateCaliforniaWashington
Best paying companyAppleCVR Energy
Best paying industryAutomotiveNon Profits

Differences between controls engineer and plc programmer education

There are a few differences between a controls engineer and an plc programmer in terms of educational background:

Controls EngineerPLC Programmer
Most common degreeBachelor's Degree, 67%Bachelor's Degree, 53%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeGeorgia Institute of TechnologyNortheastern University

Controls engineer vs plc programmer demographics

Here are the differences between controls engineers' and plc programmers' demographics:

Controls EngineerPLC Programmer
Average age4547
Gender ratioMale, 90.8% Female, 9.2%Male, 96.1% Female, 3.9%
Race ratioBlack or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.1% Asian, 14.5% White, 64.8% American Indian and Alaska Native, 0.2%Black or African American, 5.0% Unknown, 4.7% Hispanic or Latino, 8.9% Asian, 15.0% White, 66.2% American Indian and Alaska Native, 0.2%
LGBT Percentage6%11%

Differences between controls engineer and plc programmer duties and responsibilities

Controls engineer example responsibilities.

  • Lead team to upgrade new syringe lines to current OSHA and NFPA safety standards.
  • Lead a team of 12 programmers to validate a common library of 70 DeltaV modules.
  • Promote to manage the advanced process control (APC) program, responsible for the generation of $30MM per year.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Design electrical controls using Allen-Bradley PLC for automatic filling of emergency breathing air bottles.
  • Complete system design, installation, troubleshooting and technical support of PC and PLC control automated and robotic manufacturing equipment.
  • Show more

Plc programmer example responsibilities.

  • Develop different VBA macro tools to automate reporting and assure information accuracy, overlapping avoidance and management control.
  • Programme an Allen-Bradley PLC system that replace an existing Omron controller in an automate concrete batch plant.
  • Installed/Program A.B., Modicon, Siemens and Omron PLCs.
  • Conduct electrical troubleshooting on servos, VFD, wiring, relays etc.
  • Work in a team and independently to troubleshoot real time programming errors in the ladder logic.
  • Write PLC, HMI, RiceLake, and cp128 codes, technical support, and sometimes start up new systems
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Controls engineer vs plc programmer skills

Common controls engineer skills
  • C++, 8%
  • Troubleshoot, 6%
  • UL, 5%
  • Hmi Programming, 4%
  • MATLAB, 4%
  • Simulink, 4%
Common plc programmer skills
  • HMI, 17%
  • Allen-Bradley, 10%
  • Hmi Programming, 8%
  • Troubleshoot, 8%
  • PLC, 5%
  • Autocad, 5%

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