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Top 50 Controls Engineer Skills

Below we've compiled a list of the most important skills for a Controls Engineer. We ranked the top skills based on the percentage of Controls Engineer resumes they appeared on. For example, 12.2% of Controls Engineer resumes contained Control System Design as a skill. Let's find out what skills a Controls Engineer actually needs in order to be successful in the workplace.

These Are The Most Important Skills For A Controls Engineer

1. Control System Design
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high Demand
Here's how Control System Design is used in Controls Engineer jobs:
  • Control system design and implementation of industrial manufacturing equipment for the automotive and industrial manufacturing industries.
  • Perform robustness analysis of systems and incorporate findings into control system design or subsystem interfaces.
  • Created manufacturing automation processes using control system design, application, and validation experience.
  • Supported Nuclear, Fossil and /Hydroelectric control system design modification packages and upgrades.
  • Control system design, PLC/Industrial Robot software development for automated robotic manufacturing/assembly systems.
  • Develop control system designs for conveyors in package distribution industry.
  • Inspect control system designs and identify improvements.
  • Perform control system design and integration using industry design standards including NEC, UL508, and NFPA 79.
  • Control system design and commissioning, PLC programming & automation system integration for the mining and steel industries.
  • Control system design and integration of hydraulic, pneumatic, and servo presses for industrial manufacturing applications.
  • Control system design, specification, programming, simulation and testing, and start-up assistance.
  • Managed the control system design and installation of various projects during my tenure.
  • Control system design and integration for custom built machinery for the woodworking industry.
  • Control System design utilizing Allen Bradley Control Logic and RS Logic 5000.
  • Assure LEED Compliance of Control System design and operation.
  • Control system design, programming and debug.
  • Control system design and commissioning.
  • Control system design (NEC, NFPA, UL, IEC) Power system analysis.

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183 Control System Design Jobs

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2. Plc/Hmi
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high Demand
Here's how Plc/Hmi is used in Controls Engineer jobs:
  • Organized and managed PLC/HMI programs to be accessible by the Field Technicians, Engineers and U.S. Water Services management.
  • Design and develop software programs (PLC/HMI) explicit to customer's requirements and project specifications.
  • Design PLC/HMI based controls for airfield runway lighting systems at municipal airports and military bases.
  • Control panel hardware assembly and industrial PLC/HMI programming.
  • Managed all revisions to P&ID, loop sheets, I/O schematics and PLC/HMI software.
  • Reengineered a complex project for General Dynamics to upgrade legacy sea shuttle control system to PLC/HMI interface.
  • Supported and modified PLC/HMI control systems on Minster / Schuler press lines that make fenders.

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3. Ladder Logic
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high Demand
Here's how Ladder Logic is used in Controls Engineer jobs:
  • Developed sequence of operation and ladder logic for all automation projects.
  • Ladder logic interpretation and development.
  • Simulated and validated system dynamics using low-fidelity plant models (PLC ladder logic) and physics-based (EASY5) plant models.
  • Ordered software & hardware needed as per customer request and also designed ladder logic to customer specifications.
  • Create and modify existing ladder logic and structured code programs, VB scripts for HMI's.
  • Programmed ladder logic and wired a mobile repair tool to torque engine bolts and pass inspection.
  • Reviewed all ladder logic code, edited all added new local messages, and downloaded them.
  • Evaluated and as needed provided rewiring of machines and PLC ladder logic reprogramming of production equipment.
  • Installed and performed trouble shooting on ladder logic for Allen-Bradley PLC-3 and PLC-5 programmable controllers.
  • Experienced in PLC ladder logic design, troubleshooting and industrial robot controls.
  • Write ladder logic programs in RSLogix5000 to program various training scenarios.
  • Ladder logic simulation (hardware and software).
  • Created all ladder logic programs for expansion.
  • Diagnose problems using PLC ladder logic.
  • Programmed in Mitsubishi PLC ladder logic.
  • Performed programming of Programmable Logic Controllers (PLCs) using ladder logic, structured text, and other PLC programming languages.
  • Maintain and control air separation process (ASU) utilizing Allen Bradley ladder logic and IFix graphical software program.
  • Programmed using the IEC 61131-3 Standard PLC programming languages with a focus on structured text and ladder logic.
  • Modify and or Program Ladder Logic using RSLogix 500 software.
  • Designed Ladder Logic program for Fanuc and MachineMate.

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243 Ladder Logic Jobs

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4. Autocad
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high Demand
Here's how Autocad is used in Controls Engineer jobs:
  • Designed Electrical systems based on customer's specifications and requirements utilizing AutoCAD.
  • Updated electrical drawing packages for automated machines in AutoCad.
  • Documented project configuration using AutoCAD.
  • Experienced in AutoCAD, Windows operating systems, Microsoft office applications, and Networking (LAN, TCP/IP).
  • Worked with Internet protocols, DOS, AUTOCAD, and other proprietary programming languages.
  • Experience using AutoCAD to create and modify electrical schematics and 2D drawings.
  • Create electrical schematics and wiring diagrams using AutoCAD LT.
  • Used AutoCAD to Microsoft Access to complete these tasks.
  • Developed documentation in Word, Excel, and AutoCAD.
  • Updated and corrected project documents using AutoCAD.
  • Updated drawings in AutoCAD and BluBeam.
  • Created electrical drawing for projects with AutoCAD Directed all electrical contractors when installing new machinery or building expansion.
  • Designed a $200k electro-mechanical simulator and testing apparatus for the Alabama Power utility utilizing AutoCAD.
  • Panel layout, generation of electrical diagrams using AutoCAD Electrical, programming of Allen-Bradley PLCs, design and programming of HMI.
  • Documented the design using AutoCAD Provided electrical engineering to relocate (5) presses to a new facility without impacting production.
  • Utilized Autocad electrical to generate electrical wiring and PLC I/Os schematics and 2D and 3D diagrams for panel design.
  • Provide electrical, pneumatic and hydraulic schematics for control systems using AutoCAD 2007 and 2008.
  • Coordinated 3 AUTOCAD detailers to CAD up the work.
  • Designed electrical controls using Autocad 2012 and Autocad Electrical 2012.
  • Worked with Allen Bradley (RSLogix) and Modicon PLCs, HMI software and AutoCAD software.

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36 Autocad Jobs

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5. CAD
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high Demand
Here's how CAD is used in Controls Engineer jobs:
  • Developed SCADA and Batching Reports integrating data historian, relational databases.
  • Developed programming logic and customization for SCADA systems.
  • Develop SCADA and control systems using Allen Bradley and Motorola MOSCAD Programmable Logic Controllers (PLC's).
  • Worked with research group to cascaded learning and results by creating progress reports and technical presentations.
  • Travel to customer sites as necessary to develop and assist in implementation of SCADA system.
  • Prepared electrical prints using AUTO Cad; and would write the PLC code for machines.
  • Developed SCADA graphics, custom VBA scripting and data integration within various manufacturing systems.
  • Used the ORCAD design system on creating the schematics for the TMS470 MCU60FA micro-chip.
  • Managed generation of Auto CAD engineering electrical, mechanical design and as built drawings.
  • Designed and implement data structures in relational databases for use in SCADA systems.
  • Created mechanical models of unmanned ground and aerial vehicles in 3D CAD environment.
  • Programmed Numerical Control machining centers and lathes using APT and CAD/CAM software.
  • Configured, implemented, and tested SCADA Alarm call out notification system.
  • Designed a batch processing system for CAD to plot drawings
  • Designed Schematics and Panel layouts for Projects with Auto Cad Programmed PC for control applications in C language.
  • Designed Schematics and Panel layouts for Project with Auto Cad Designed C based language programming to control the machine
  • Defined PLC, SCADA and IT network requirements for corporate or plant automation projects.
  • Test setups were put together with CANape or Cadet for the instrumentation team.
  • Designed and implemented SCADA and Scoreboards of GE Fanuc Intellution for Packaging Lines.
  • Configured and updated Wonderware Intouch SCADA.

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312 CAD Jobs

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6. Troubleshoot
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high Demand
Here's how Troubleshoot is used in Controls Engineer jobs:
  • Performed troubleshooting, repairs, updates and installation for municipal and industrial customers.
  • Planned, organized, effectively solved problems, and developed troubleshooting guidelines.
  • Field service engineer in the Power department troubleshooting and rectifying generator problems.
  • Utilized technical skills to assist in troubleshooting mechanical and electrical device.
  • Work well with operations to troubleshoot equipment to find the root cause and come up with a long term fix.
  • Performed design, engineering, field start-up and troubleshooting task for system integration in the automotive industry.
  • Field troubleshooting for over 500 unique customers and equipment configurations / Electrical estimating bidding and take off.
  • Experience troubleshooting Industrial Radiography 2D x-ray equipment which was utilized to inspect packages for damaged product.
  • Provide second level support to customer support group in troubleshooting and debugging of system.
  • Experience programming and troubleshooting Siemens 200, 300 and 400 series PLC's.
  • Trained Maintenance and Engineering Staff on operation and troubleshooting of new production lines.
  • Support the maintenance department by assisting in the troubleshooting of equipment issues.
  • Assisted in troubleshooting and resolving issues with equipment or field instruments.
  • Work to reduce downtime through training and improve troubleshooting methods.
  • Experience troubleshooting SICK Scanner Systems.
  • Understand and troubleshoot PLC, human machine interface(HMI), batching systems, and data collection system software 3.
  • out, wire and plumbing, routing, panel layout/build, troubleshoot mechanical and electrical through program and debug process.
  • Multi-tasked to troubleshoot and provide automation support for the Romeo Assembly Plant.
  • Experience with Simatic Wincc which was utilized to program and troubleshoot HMI's.
  • MAJOR ACCOMPLISHMENTS Responsible for troubleshooting over 800 Kuka robots.

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256 Troubleshoot Jobs

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7. Electrical Systems
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high Demand
Here's how Electrical Systems is used in Controls Engineer jobs:
  • Prepared specifications of electrical systems to ensure that installation and operations conformed to standards and customer requirements.
  • Served on-call for diagnostics of failing equipment and electrical systems troubleshooting.
  • Designed complete electrical systems and control panels for automation equipment.
  • Designed custom solutions for turbine electrical systems upon system/component failures.
  • Maintain general rig electrical systems.
  • Perform troubleshooting, process start-up, design, and documentation of Mechanical and Electrical Systems for new or modified production equipment.
  • Designed and tested electrical systems for complex custom automation equipment, sometimes being the only electrical engineer on a project.
  • Designed Electrical Systems for Robotic Work Cells o Developed Schematics, Interconnect Drawings, and Electrical Panel Layout drawings.
  • Result was to create the hydraulic/electrical systems which allowed the company to increase divisional sales exceeding U.S.$12,800,000.
  • Design electrical systems within Power Distribution Center (PDC) buildings and customer specified control systems.
  • Reworked exterior electrical systems for applications labs to prevent erroneous alarms due to inclement weather i.e.
  • Work with Sales and Engineering on configuring control and electrical systems to meet customer requirements.
  • Designed electrical systems for high speed robotic packaging machines, material handling, data acquisition.
  • Trouble shot hydraulic, pneumatic and electrical systems for the Body shop.
  • Plant electrical systems, Switch gear, Motor Controls, etc.
  • Design of control panel layouts and chemical trailer electrical systems.
  • Maintain CAD drawings for electrical systems.
  • Design of Hydraulics, Pneumatics, Gas and Electrical systems for special machines (Laser Welding Cells).
  • Maintain Allen Bradley hardware and software: PLCs, VFDs, HMIs, Networks and various electrical systems.

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397 Electrical Systems Jobs

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8. Servo
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high Demand
Here's how Servo is used in Controls Engineer jobs:
  • Spearheaded installation of first Servo motors and controllers to provide enhanced velocity and position accuracy.
  • Organized the programming of servo applications through the utilization of Bosch-Rexroth servo equipment.
  • Designed hardware drivers for hydraulic servo-valves.
  • Replaced a complex and troublesome mechanical variable diameter pulley speed control with a servo motor and inline planetary gear box.
  • Closed and open loop joint/motor level validation and control system prototyping using an XPC target and servo motor system rig.
  • Field experience commissioning and servicing control systems included PLC's, HMI's, VFD's, Servos.
  • Programmed SLC, RsLogix 500(Allen Bradley), Conveyor system, and programmable servo drive.
  • Worked in several project teams to trouble-shoot servomotors, optic modules, sensors, and wiring problems.
  • Experience with AC and DC drives/servo drives and motors, instrumentation and controls.
  • Configured and programmed Allen-Bradley Ultra 3000 Servos and Atlas-Copco PF4000 Screwdriver Controllers.
  • Replaced pneumatic motors with AB servo drives for bar orienting processes.
  • Maintain and improve pneumatic and servo control systems.
  • Design and programming of servo motion control applications.
  • Machine control programming experience with Allen-Bradley GML 1394 servo control and PLC-5 for Whirlpool refrigerator/freezer thermoforming application.
  • Integrated servo positioning components with automatic control systems and programmed PLCs.
  • Developed software on four axis servo-driven robot.
  • Maintain and diagnose 2 Fanuc 410i RJ3 and 2 900i RJ3 robots, pulse coders, servo motors, and tooling.
  • Direct drive gimbal servo system of SAR in UAV, May.
  • Designed and specified test cell electrical subsystems for servovalve control and motor bearing vibration monitoring in JSF Test Cells at Evendale.
  • Programed servo controls for linear actuators, XY Tables, and PLCs.

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279 Servo Jobs

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9. I/O
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high Demand
Here's how I/O is used in Controls Engineer jobs:
  • Developed I/O data simulation systems for engineering testing support.
  • Design drawings on panel layouts, process & instrumentation diagram, PLC I/O module schematic, wiring diagrams.
  • Migrated to Ethernet Plant Floor I/O Networking which allowed for ease of installation as well as simplistic troubleshooting.
  • Performed functional test, troubleshoot and validate wiring connection to PLC I/O, and document corrective action report.
  • Contributed in factory and site acceptance tests of governors and unit controller cabinets using PLC I/O commands.
  • Defined the requirements for the integration of the associated I/O devices into the local embedded processors.
  • Assisted in troubleshooting and I/O checkout of valves, motors, pumps, heaters and fans.
  • Create I/O list in Microsoft Excel associated with drawings used for FAT testing of control systems.
  • Programmed, I/O checked, and debugged PLC and HMI during test phase.
  • Post build I/O check out and initial program load on the shop floor.
  • Worked on other PLC I/O related updates needed relative to two existing jobs.
  • Travel to customer's sites for I/O checkout and commissioning of systems.
  • Assign I/O to panels based on proximity to plant equipment.
  • Performed all I/O checks and participated in start-up.
  • Configured and document I/O mapping and data handshake, at development stage, between Robot End Effecter tooling and PLC controllers.
  • Developed control system narrative, Scope of Work, P&IDs, and I/O communications in direct partnership with client.
  • Commissioned Control panel with Allen Bradley PLC having 1800 I/O's and six RIO panel for ALSTOM project.
  • Retrofit of legacy control systems with cutting edge PLCs, distributed I/O, and software.
  • Write controls specifications defining the scope of controls and the I/O requirements.
  • Analyzed machine hardwiring specifications to gain knowledge of I/O controls.

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10. Fanuc
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high Demand
Here's how Fanuc is used in Controls Engineer jobs:
  • Implemented Fanuc Robotics Preferred Integrator company status.
  • Support field installation, integration on floor, maintenance and troubleshooting of PLC, CNC systems and Fanuc Robot.
  • Worked with A-B SLC and Control-Logix, GE Fanuc PLC, Siemens LOGO!, and various operator interfaces.
  • Commisioned and modified the existing program, FANUC Robot interlock and HMI screen according to the customer requirement.
  • Programmed and integrated FANUC and KUKA Robotic applications under RIA [ ] norms and regulations.
  • Project Adhesive application with Robot Fanuc for MAGNA Exteriors & Interiors (Mex).
  • Designed, Developed and implement Human-Machine-Interfaces (HMI) for Fanuc robotic work cells.
  • Integrated Fanuc robots, Airway feeders and Acumen lube systems into assembly line stations.
  • Worked with Fanuc vision guided robots using PickTool, PalletTool, and HandlingTool.
  • Added GE FANUC PLCs to 12 Polishing machines to accommodate upgrades in progress.
  • Complete FANUC robot programming from design to startup.
  • Engineered GE frame 5, 6, TM2500 control package using GE Fanuc Rx7I, RX3I.
  • Developed GUI using VB.NET, XML, Access, and the FANUC software platform PaintWorksIII.
  • Experienced with Allen Bradley, GE-Fanuc, PLC Direct, Siemens and their respective HMI program- ming environments for integration.
  • Programmed variety of Allen Bradley PLC's, Modicon, Fanuc GE, and TI.
  • Program GE Fanuc PLCs to control gas or steam turbines in power plants.
  • Managed 2 GE FANUC Proficy HMI/SCADA iFIX systems.
  • Programmed Panasonic, Fanuc, and Motoman robots and Allen Bradley PLC, as well as Fanuc material handling robots.
  • Experience integrating Lincoln Arc, Tig and Mig Welding Machinery into FANUC Robot assembly process.
  • Modified Allen Bradley and Siemens PLC programs Programmed Fanuc and Motoman robots

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44 Fanuc Jobs

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11. Ethernet
demand arrow
high Demand
Here's how Ethernet is used in Controls Engineer jobs:
  • Developed Ethernet-based SCADA network for remote operation of municipal water well pumps.
  • Documented various Ethernet and system information for over 60 Programmable Logic Controllers.
  • Provide technical assistance for multiple high visibility company projects which included Ethernet to Cell Site and LTE.
  • Set up Control Net and Ethernet systems for plant wide PLC and SCADA systems.
  • Program and troubleshoot Ethernet Link Controllers for communication with field devices and equipment.
  • Implemented field I/O devises with Ethernet/IP and AS-i Communication processes and resources.
  • Worked with oracle on Ethernet network for all collectors using N.O.E.
  • Upgraded packaging line legacy PLC's to Ethernet/IP based PLC system.
  • Commissioned Siemens Micromaster Drives, and configured Ethernet communications.
  • Integrated said parts crib into the CMMS (7I) Integration of floor equipment with the corporate Ethernet network.
  • Design Control Cabinets for component layout as per NEC rules Design Ethernet, Device Net, and Control net communication
  • Maintained PLCs, control room PCs, servers and communications (Ethernet & Data Highway +) equipment.
  • Integrated the equipment tracking via Ethernet to the Wonderware application and produced the required I/O and SQL scripts.
  • Developed an interface to acquire scanner diagnostic for eight ACCU-SORT package scanners from RS422 to Ethernet into Wonderware.
  • Interfaced software to PLC's and SQL database using Ethernet, Interbus and other networks.
  • Established connection using RSLink by Ethernet cable to the Control Net Module.
  • Integrated Sound and Control over same Ethernet network with HMI Integration.
  • Developed test systems using ISA, STD-32, VXI, Multibus, IEEE-488, RS-232 communications, and Ethernet TCP/IP.
  • CAN, ARINC, ETHERNET) Tracked requirements using DOORS.
  • Project emphasis on hardwired Safety Interlocking and Press-to- Feed interfacing via Ethernet/IP.

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137 Ethernet Jobs

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12. Process Control
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high Demand
Here's how Process Control is used in Controls Engineer jobs:
  • Utilized Statistical Process Controls and Data Analysis Programs to track equipment performance, identify failure mechanisms and implement solutions.
  • Implemented new machine control strategies for production equipment to improve process control and machine maintainability.
  • Managed Savannah automation department and improved process control through loop tuning and alarm management.
  • Coordinated with Manufacturing Engineer and identified all issues that occurred in process control.
  • Process instrumentation, process control, communication networks, and information management systems.
  • Developed control programs for programmable logic controllers in industrial and process control applications
  • Designed and implemented data collection applications used for statistical process control.
  • Provided on-site troubleshooting for existing process control systems.
  • Developed graphical user interface for process control systems.
  • Developed PLC based foaming system to allow for full process control of the unit through the preheating and foaming process.
  • Provided I&C input to proposed design changes related to process controls and monitoring for multiple plant systems.
  • Heat Treat conformance reporting: Currently developing project package to upgrade process controls for data logging and reporting.
  • Coordinated the start-up of process control systems with engineering, electrical, and general contractors.
  • Process controls included oil and gas, water/waste water and manufacturing.
  • Implement process control solutions for avoiding rejects, down time.
  • Design Build Engineer for process control systems Integrator.
  • Process control additions for unwind/rewind web system.
  • Process Controls and Engineering (PCE Monarch) Provide electrical engineering and project management roles for control system integration.
  • Managed the development of geometric dimensioning and tolerancing, and definition of measurement points and process control points.
  • Installed all subsequent modifications to improve process control Zinc-Ox Rotary Hearth, Gyeongju, South Korea.

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132 Process Control Jobs

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13. Logix
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high Demand
Here's how Logix is used in Controls Engineer jobs:
  • Utilized Hydraulic diagrams and owners manual verbiage to reverse engineer and implement a 12 module CompactLogix 1769 controller.
  • Designed one/two/four axis CNC system using Allen Bradley PC, MicroLogix, Ultra 3000 and VB program language.
  • Programmed Allen-Bradley PLC, SLC, HMI, and RsLogix 500 (Allen Bradley).
  • Program PLC's using RS Logix500 and 5000.
  • Design features control-reliable safety system using Rockwell GuardLogix.
  • Designed and implemented new paint queue to the automated paint lines using RS-Logix 5000 and A-B Panel View Plus.
  • Commissioned MDR conveyor and belt conveyor in ETHIP network as required for control with AB PLC Contrologix 5000.
  • Contract Position Designed a special conveyor manual system using GuardLogix Point I/O modules.
  • Trained individuals via a classroom setting on Allen Bradley RS Logix 5000.
  • Commissioned Allen Bradley Compact Logix PLC code for a custom tumbling machine.
  • Utilized the latest Allen Bradley Control-Logix 5550 Processor and Control-Net platform.
  • Developed motion programs using RsLogix 5000 for multi axis robots.
  • Programmed, wrote and interpreted Ladder Logix.
  • Designed programs using RSLogix 5000.
  • Lead PLC programmer for testing, scheduling and start-up of multi-million dollar project of modernizing brewing process from PLC5 to Contrologix.
  • Freelance contract work and support for PLC and PC based automation systems, including Allen Bradley Micro Logix, Control Logix.
  • Updated program codes for Allen Bradley PLCs coded with Control Logix.
  • Worked with Allen-Bradley Control Logix PLCs.
  • Learned to program Allen Bradley PLCs using RSLogix 500 and RSLogix 5000.
  • Green Arrow Staffing - Contract -Unity Software and Vijeo HMI Design -Rockwell RSLogix 5000 Design and Line Commissioning

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136 Logix Jobs

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14. VFD
demand arrow
high Demand
Here's how VFD is used in Controls Engineer jobs:
  • Gained experience with VFD's, plant floor maintenance, breakdowns; and worked on diverse engineering projects.
  • Mastered many upper level PLC commands for VFD s, data structures, and HMI to PLC interfacing.
  • Inspected I/O and electrical installation, coordinated with an electrician to correct any issues and setup VFD's.
  • Designed 480V, 230V and 208V packaged HVAC motor control panel systems, with Emerson VFD AC drives.
  • Designed controls ranging from simple relay-timer logic to more sophisticated PLC, PDM, and VFD based systems.
  • Sized VFD AC drives, circuit breakers, disconnects, fuses, reactors per customer orders.
  • Provided PLC, Robotic, Welding and VFD Technical Programming/Diagnostic support in the Van Body Shop.
  • Experience selecting, installing, programming and troubleshooting Variable Frequency Drives(VFD).
  • Configure Allen Bradley VFD's for required speeds in conveyor systems.
  • Designed and Procured VFD Starter panel for 185kW and 75kW motor.
  • Performed VFD start-ups at numerous sites throughout North America.
  • Set up and troubleshoot VFD's from 1 HP to 850 HP.
  • Installed and programmed PLC, HMI and VFD's for controlling and monitoring: 14-unit, 35,000 ton steam boiler.
  • Set up and configure instruments, VFDs and other devices to optimize efficiency of the control system.
  • Control system trouble shooting including Detail oriented PLC, VFD, DCS, transmitters, Motor Starters.
  • Designed VFD driven carton gapper which regulates carton spacing into print and apply systems.
  • Programmed numerous VFDs for timing of bar handling and sequencing processes.
  • Worked with Indramat, VFD, Power Flex and Armor Start.
  • Modified and retrofitted CRAH units with Sitelink controllers and VFDs to control fan speed and cooling valve positions.
  • Worked with Siemens Starter to commission servos and VFDs Used Motion Pro to set up and tune Promess presses.

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16 VFD Jobs

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15. PLC
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average Demand
Here's how PLC is used in Controls Engineer jobs:
  • Designed and supervised manufacture of PLC control systems and operator interface for printing equipment as well as associated custom process automation.
  • Developed PLC software for the above equipment including operator interface terminals for system management and data acquisition.
  • Developed PLC programs for controlling sewage lift stations, elevated and ground water storage systems and water booster pump stations.
  • Project specifically consisted of my finishing the sub-routines in the AB PLC5 logic and debugging the logic on site.
  • Developed the controls for a CO2 oven line utilizing an Allen-Bradley PLC-5 and a PanelView 900.
  • Feed data to PLC via a RS232 link and stored for validation.
  • Updated PLC wiring diagrams and drawings with as-built changes from the field.
  • Provided engineering technical support of PLC based hardware and software.
  • Create or improve new and existing PLC and HMI programs.
  • Network configuration and data mapping between CNC and PLC.
  • Maintain PLC documentation upon receipt from equipment suppliers.
  • Programmed PLC'S for control applications.
  • Integrate the PLC code to the HMI.
  • Program PLC's, HMI.
  • Implemented a new PLC program to communicate with a RF card reader to store authorized user's badge information upon scan.
  • Trouble-shooted and performed system upgrades on a Gravity Line Utility Filler (Brake Fluid) using an Automation Direct PLC.
  • Design, assemble, and repair industrial controls in manufacturing and lab environments Programming of a variety of PLC systems.
  • Developed controls for a conveyor line using a Koyo PLC, reducing costs.
  • Experienced planning, programming and implementing PLC control systems.
  • Led the Controls design part concerning the electrical and pneumatics drawings, PLC logic and Panelview program.

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1,369 PLC Jobs

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16. Project Management
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average Demand
Here's how Project Management is used in Controls Engineer jobs:
  • Have experience communicating and collaborating with other disciplines such as Mechanical, Installation technicians, Project management, Sales and Customers.
  • Recruited by the leading industry of motorcycles to provide project management over large-scale, top-priority and complex technology initiatives.
  • Provided project management and contractor interface and successfully conducted commissioning and prove-in new systems and equipment.
  • Assist project management and contracting personnel with bid analysis and contract negotiations.
  • Provided consistent project management support for transitional network change events.
  • Project management within cost and time constrained environments.
  • Project management from inception to completion.
  • Project Management, Automation Integration, Electrical Controls Build and Design, Technical Writing, Manufacturing Process and Application Engineering.
  • Provide timely updates to project management and supervisor for progress against scope, schedule and budget.
  • Report Application or Feature software status at project management meetings that will be held weekly.
  • Administered and lead multiple projects, utilizing project management skills, and validation checklists.
  • Full Scope project management for the Electrical Engineering of Pre-Engineered Robotic Welding Work Cells.
  • Generate monthly report to Project Management indicating the financial status of the project.
  • Included project management, repair of systems and installing new systems.
  • Performed project management duties as well as lead programmer duties.
  • Project management and crew supervision roles for substation projects.
  • Project management of contractor projects and repair.
  • Managed resource planning and project management functions encompassing timeline development, task assignment, contingency planning and efficiency implementation.
  • Project management, control system, and machine vision system design and development for a variety of manufacturers and system integrators.
  • Project management, quotations and coordinating resources to complete project were part of my responsibilities.

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777 Project Management Jobs

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17. Technical Support
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average Demand
Here's how Technical Support is used in Controls Engineer jobs:
  • Provided management direction and technical support to Electricians during breakdowns.
  • Provided onside and offside troubleshooting and technical support to customers.
  • Provided surveillance and technical support for Network Operations.
  • Provided customer telephone and remote access technical support.
  • Provide technical support for customer service department.
  • Provided technical support for electrical controls and troubleshooting for BEC customers both in the field and telephone troubleshooting.
  • Traveled to customer sites, provided technical support, configuration, and commissioning for new control systems.
  • Provided technical support to sales staff, programming department, commissioning department, and installation crews.
  • Provide technical support to robotic cells and assistance in team environment to solve client requirements.
  • Provide technical support to customers and field personnel as well as provide Bill of materials.
  • Provide technical support for manufacturing, new model launch, and cross-functional team activities.
  • Tested, debugged program and provided technical support to Field Person and customers.
  • Coordinate with sub consultants on ETM issues and provide technical support as needed.
  • Provided technical support in the areas of controls, robotics and fastening equipment.
  • Act as technical support lead on all electrical and control system issues.
  • Provided daily technical support for equipment and process problems.
  • Provide technical support to all lines.
  • Provide 7/24 Technical support for customers.
  • Provided technical support for suppliers of plastic, sheet metal, die cast, pcb, and other commodities.
  • Provide technical support for IT managers onboard cruise ships from industry leading cruise lines.

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309 Technical Support Jobs

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18. Wonderware
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average Demand
Here's how Wonderware is used in Controls Engineer jobs:
  • Design & test WonderWare HMI screens for FedEx hubs across the U.S.
  • Developed HMI/SCADA applications for extrusion coating/laminating machine lines, utilizing InTouch software from Wonderware.
  • Designed system platform based HMI graphics utilizing Wonderware and InTouch10 industrial automation software.
  • Utilized Wonderware for three networked operator consoles.
  • Worked on SCADA and HMI systems for plant automation including PanelView, Wonderware, RMV 9000 and FactoryLink.
  • Completed chemical dosing PLC Program and accompanying HMI WonderWare InTouch HMI screens for AECOM bioremediation groundwater project.
  • Direct plant-level terminal service HMI control with Wonderware SCADA network and control system integration.
  • Work with outside vendors to implement Wonderware MES 4.0 system.
  • Designed Wonderware InTouch HMI screens and control software.
  • Upgrade from A-B AdvisorPC to Wonderware.
  • Configured the new HMI using Wonderware.
  • Utilized Wonderware HMI development, Programmable Logic Controller Input/Output wiring checkout and startup support.
  • Handle service calls and troubleshoot on customer site Develop HMI programs for PanelView stations, and Wonderware InTouch.
  • Create Wonderware applications to be used on industrial HMIs and PCs located in control rooms.
  • Convert schematic into Human Machine Interface using Wonderware Intouch.
  • Modified and created Proface and Wonderware HMI screens.
  • Administer Wonderware Intouch SCADA software.
  • Key Accomplishments: Utilize Intouch and Application Server to craft the facility-wide Wonderware application.
  • Design and implement HMI/MMI with Xycom, Wonderware, and Cimplicity.
  • Assisted various sites with maintenance and upgrades to Wonderware 9 and 10 Shchuch'ye Metal Parts Furnace, Shchuch'ye, Russia.

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34 Wonderware Jobs

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19. Controllogix
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average Demand
Here's how Controllogix is used in Controls Engineer jobs:
  • Experience with Rockwell PLC's (Allen-Bradley ControlLogix/MicroLogix/CompactLogix).
  • Developed Programming Standards using ControlLogix Add-on-Instructions.
  • Programmed and validated throughput / bottleneck analysis routines in GA, body and paint on SLC, PLC and ControlLogix controllers.
  • Control system changed out with Allen Bradley ControlLogix 5000 PLC and Panel View Local and Remote HMI's.
  • Modified ControlLogix PLC programs and FactoryTalk View HMI application to support upgrades.
  • Complete Allen-Bradley system using ControlLogix, Control View, and DeviceNet.
  • Worked with ControlLogix Motion on Pick and Place Robots.
  • Machine consists of eight ControlLogix PLC controllers.
  • Have also been design engineer for Siemens S7- 300/400, WIN CC Flex (HMI), ControlLogix, SSD Drives.
  • Worked with different types of motion (ControlLogix, Emerson, and Indramat) on Pick and Place Robots.
  • Type of PLC used was Controllogix 5000 and RS View 32 Factory Talk HMI software.
  • Programmed Allen Bradley ControlLogix PLCs and PanelView Plus HMI touchscreen displays for pneumatic conveyor control.
  • Job responsibilities include: * Program using Allen-Bradley ControlLogix PLC's using RSLogix 5000.
  • Worked with A-B SLC, ControlLogix, and Wonderware development software.
  • Used ControlLogix 5561 DCS and RSLogix 5 software.
  • Design and generate code for 2 Cimplicity HMI's connected to AB ControlLogix 5563 processors via RS Linx DDE/OPC server.
  • Machine platforms include Allen-Bradley ControlLogix and Siemens S7-300 PLCs, Emerson servomotors, and AB, Siemens and Emerson VFDs.
  • Developed control logics using Allen Bradley ControlLogix PLCs: 1758, MciroLogix 1500.
  • Interfaced ControlLogix/Devicenet workcells to the plants central Cimplicity system via ControlNet.
  • Utilized Allen-Bradley RSLogix 5000 with ControlLogix PLCs and GE Cimplicity HMI screens and Siemens PCS7 with WinCC.

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95 Controllogix Jobs

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20. Vision Systems
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average Demand
Here's how Vision Systems is used in Controls Engineer jobs:
  • Designed, developed and integrated electrical/electronic process control, and machine vision systems for manufacturers throughout the world.
  • Programmed a variety of PLC's, HMI's, Robotics, Servo Controllers, and Vision Systems.
  • Programmed PLC and Vision Systems for an Automated In-process Inspection and Poke-Yoke.
  • Plant personnel training which included robotics and machine vision systems.
  • Programmed robots, material handling and vision systems.
  • Implemented vision systems for bottle cap inspections.
  • Program PLC, HMI, robots, vision systems, lasers, etc.
  • Specified and commissioned machine vision systems, controllers and state of the art Servo/VFD drives to replace antiquated equipment.
  • Developed Machine Vision Systems using DVT and Cognex In-Sight Micro 1100C color CCD vision cameras to detect products defects.
  • Worked with Keyence vision systems * Designed the current steering wheel test fixture that is in use today.
  • Quoted and designed production bottle quality and reject Vision systems (Cognex)
  • Load cells, LVDTs, Vision systems.
  • Developed DVT, Cognex and Keyence Machine Vision Systems to inspect parts for defects.
  • Well versed in Vision Systems (IFM Efector, Cognex, Keyence, etc.)

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145 Vision Systems Jobs

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21. Setup
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average Demand
Here's how Setup is used in Controls Engineer jobs:
  • Train factory technicians and customers on setup and configuration of new control systems with occasional travel to customer locations.
  • Learned material setup for Caterpillar Tube Facility and developed setup procedure for unique engineering designs.
  • Involved in programmable controller setup/debug, weld control set-up/debug.
  • Perform root cause analysis by analyzing product log files, network trace files, and network setup/configuration.
  • Contributed to global team meetings to discuss and improve Best Known Methods on system setup.
  • Communicate with PLC, Interference Zone setup, Digital input & Digital output, I/O.
  • Created team lead position for part design checking and part setup in ERP system.
  • Work with advance controls engineer to program and setup new weld cells in house.
  • Educate customers and journeymen on the automation programs during equipment setup and start-up.
  • Complete Machine Vision system design and setup.
  • Cut setup time on new items by 50%.
  • Programmed and setup Fuji robotic palletizer and associated conveyor systems.
  • Direct panel wiring, setup, programming and debugging of fixture * Conduct service calls and provide follow-up support.
  • Selected Contributions: Setup soldering station to allow for the building and repair of cables and receptacles in house.
  • Worked with Ultraware application that provides a complete setup and programming environment for the Ultra3000 and Ultra5000 drives.
  • Integrated the NACpoint with Cisco switches, Wireless Access Point, and 802.1xsetup.
  • Placed at Chrysler Jeep Plant Belvidere, IL location supporting factory setup.
  • maintain, setup, and design robotic and automated machines.
  • Experienced in programming and setup of loop controllers from many manufactures including Honeywell, Yokogawa, Watlow.
  • Acquired knowledge on Wyse terminals and how to setup these devices.

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71 Setup Jobs

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22. DCS
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average Demand
Here's how DCS is used in Controls Engineer jobs:
  • Provide on-site installation, configuration, test and maintenance of Control/DCS/SCADA and corrosion-monitoring equipment.
  • Performed DCS plant automation and database configurations on Honeywell
  • Worked on team that replaced Fisher and Porter DCS with Delta V system and upgraded old DCS to more modern system.
  • Interfaced End user DCS with PLC that help in material management and now followed as trend to provide as utility.
  • Developed and implemented conversion of control system from DCS to PLC system for main water distribution system.
  • Operated equipment in the pilot plant using a digital control system (DCS).
  • Work a lot with distributed control system (DCS) planning.
  • Design of DCS/PLC control systems for nuclear power and water industries.
  • Deal with the input and output modules that form DCS.
  • Designed the DCS Network architecture diagram for the plant.
  • Job Duties: Provided DCS system support.
  • Developed software that was used to simulate thermodynamic and fluid-dynamic processes for pre-operational testing of distributed controls systems (DCS)
  • Managed the entire DCS startup effort including loop check verification, interlock function test, and real-time control loop tuning.
  • Work with the project engineering teams and vendors to develop and deliver commissioning and de-commissioning plans for DCS and ESD.
  • Perform control system hardware and software maintenance on Mark VIe DCS.
  • Design, Build, Test & Install Control Systems Program PLC/DCS Automation Controls Integrate into new and existing facilities
  • Set up Server to collect data from RS3 DCS using Ihistorian and Proficy Portal.
  • Lead the design of screens and logic for Process Island using P&IDs on MARK VIe DCS.
  • Monitor and plan daily Invensys I/A Series DCS and ESD cutover activities with cutover team.
  • Project Engineer controls systems implementation & startup (primarily DeltaV DCS) in Lake County and Barceloneta, Puerto Rico.

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91 DCS Jobs

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23. Hvac
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average Demand
Here's how Hvac is used in Controls Engineer jobs:
  • Worked across the organization to lead/support software development for various military applications for electrical, power electronics, HVAC, etc.
  • Lead HVAC controls development - detailed engineering specifications, hardware and software requirements, comprehensive test plans and electrical wiring diagrams.
  • Certified in Natural Gas Distribution, Electrical Power, HVAC, Central Decontamination, Furnace, and multiple standard utilities.
  • Experience with Commissioning and troubleshooting of automated control system for HVAC systems and applying such of these systems.
  • Analyzed more than 100,000 data points to continually enhance HVAC and chilled water systems performance.
  • Led electrical product design activities for a category of HVAC products sold outside North America.
  • Utilized AutoCAD 2005 to design DDC control system that integrated with building HVAC systems.
  • Run service calls on HVAC equipment; maintain PM schedules on HVAC equipment.
  • Job duties: Calibration / Installations/ HVAC/Air-Balancing, Commercial DC pumps/drives.
  • Use metal fabrication tools, do extensive self designed HVAC/data wiring.
  • Direct digital control for HVAC and security applications.
  • Assisted as required with HVAC control issues.
  • Operated as team lead in HVAC Department.
  • Served as HVAC Department team leader.
  • Certified HVAC diagnostics and repair.
  • Developed embedded software for control modules used on Intellipak Large Commercial Rooftop, Chiller, and Commercial Self Contained HVAC products.
  • Full time work as Application Engineer related to BMS HVAC Systems in Manhattan borough.
  • Installed and tested new electrical hardware systems Diagnosed and corrected malfunctions of all electronic components Programmed and debugged HVAC systems
  • Program, install, maintain radios, instrumentation, sensors, HVAC equipment, controllers, rtus, plcs.
  • Designed HVAC Communication Systems -Constructed drawings to show how air and hydronic systems and their components communicate.

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123 Hvac Jobs

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24. CNC
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average Demand
Here's how CNC is used in Controls Engineer jobs:
  • Configure Communications and Program PLC and CNC-based Machinery.
  • Provided electronic CNC / PLC Analog / Digital drive hot racks to support plant operations during critical machine tool downtime.
  • Hand-selected to integrate CNC machines with robotic part loading systems and replacing outdated CNC controls with current systems.
  • Programmed CNC routers and machining centers used to fabricate parts for guitars using MasterCam CNC programming software.
  • Implement a wide selection of optional equipment onto ten varying models of CNC vertical machines.
  • Limited operation of Heller 250 CNC machinery to include standard and measurement checks for heads.
  • Used 3-D modeling of cells along with CAM software to define CNC and robotic paths.
  • Repaired and maintained CNC Lathe, screw machine, molding and automated machinery.
  • Developed a CNC Machining Center with Robotic feed to finish brake disc.
  • Operate CNC plasma cutter that produces parts for various types of trailers.
  • Maintained all computerized facility equipment, including CNC mills and lathes.
  • Handled CNC programming, 2 axis NC punch processes.
  • Experience with ladder design for PLC's & CNC's.
  • Implemented and installed the first Allen-Bradley 8200-AT CNC control on a machine tool retrofit of a Bullard vertical turret lathe.
  • Maintain, troubleshoot, and modify various CNC machine tools and their applications.
  • Managed CNC systems integration for Waterjet equipment including AB 9600 AT CNC controls.
  • Programmed CNC machining centers and multi-head/multi axis routers using MasterCam to produce wooden component parts in most efficient and profitable manner.
  • Manage equipment suppliers, build, installation and acceptance for 5 axis CNC Maintain equipment project timelines.
  • Set up, programmed, and operated Mazak CNC lathes and Hardinge manual lathes
  • Perform maintenance, service and relocations on various Micron, Cincinnati Milicron and Mikrosa cnc machines.

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32 CNC Jobs

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25. ABB
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average Demand
Here's how ABB is used in Controls Engineer jobs:
  • Provided tuning of ABB Three element level control on a Nuclear Reactor Pressure vessel at Dresden Station - Unit 2.
  • Led the Factory Acceptance Tests for our projects in progress (ABB-Automation-Madrid(Spain), and Yokogawa-France).
  • Assisted with the installation of the first ABB IRB-6400 S-4 series robotic system put into North American production.
  • Facilitated customers during development, testing, and implementation of ABB, Rockwell, and other systems.
  • Support and adjust robot paths as required on assigned projects (FANUC & ABB Robots).
  • Integrate industrial automation robotics (ABB, Allen Bradley, PLC) with system management software.
  • Plant uses ABB robots, Allen Bradley PLC's and a wide variety of automation equipment.
  • Performed programming and debugging of ABB Robots (S-4CPlus and IRC5) and digital welders.
  • Configured an ABB Variable Frequency Drive with parameters requested by client.
  • Worked on ABB robotic weld cells for modification to new process.
  • Program and troubleshoot ABB Robots.
  • Attended week long One-Team Leadership training, week long ABB Robotics Training and Cognex Cameras.
  • Developed High-Fidelity simulator for ABB Vectren (273 MW, Coal fired power plant).
  • Programmed Fanuc/ABB robots, Siemens HMI s, and Allen-Bradley PLC control systems.
  • Worked with ABB, Fanuc, and provided troubleshooting and preventative maintenance.
  • Designed a control system for an optically clear coloured film product and coating process for Avery Dennison Index Tabbing division.
  • Utilized many different brands of Robots: GE Fanuc, Emerson, ABB, Epson and Intelligent Robotics.
  • Program RS Logix 5000, Cognex, IAI ABB robotics.
  • Contract pos'n) Upgraded control system for Cooling Tower using GE 90-30 and Eaton PanelMate 1700 from outdated ABB controls.
  • Service and installation for Ford "Next Gen", GM and Chrysler, ABB Powertrain and BIW divisions.

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35 ABB Jobs

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26. Devicenet
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average Demand
Here's how Devicenet is used in Controls Engineer jobs:
  • Configured LAN, DeviceNet networks for automated machinery systems.
  • Configure networks using ControlNet and DeviceNet software.
  • Witness failure of networking technology DeviceNet.
  • Plant currently uses Allen Bradley for all controls including DeviceNet for communication with I/O blocks, robots, and weld controllers.
  • Plant instrumentation improvements included conversion of remote FlexIO from DeviceNet to DH+ and interfaces between old and new systems.
  • Created and implemented a variety of technology solutions, including DeviceNet and SMC Remote I/O systems.
  • Control Networks Physical Layer (Control net, DeviceNet, Ethernet/IP).
  • Work with DeviceNet, Ethernet/IP, and ControlNet.
  • Machine interface using Rockwell DeviceNet controlled from Contrologix 5000 Safety Processors.
  • Use Allen Bradley Ultra 3000 Drives with Devicenet among other drives.
  • Integrated Proface touch screen panels on DeviceNet and Ethernet for the Toshiba VSeries PLC.
  • Worked with a variety of communications types: Ethernet, Devicenet, and Controlnet.
  • Troubleshooted and commissioned for the Baggage Handling System in a Devicenet and Controlnet network with a Control Logix PLC
  • Develop network structure for multi node machines using Ethernet I/PDeviceNet, Modicon and Modbus.

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73 Devicenet Jobs

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28. Matlab
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average Demand
Here's how Matlab is used in Controls Engineer jobs:
  • Conducted testing and validation of ECU software with HIL, SIL, and Vehicle testing; using INCA and MATLAB.
  • Used code generation tools in MATLAB to generate C code to develop communication on Electronic Throttle Control (ETC).
  • Evaluated flight test data in real time using MATLAB to prioritize the test plan and ensure deadlines were met.
  • Developed the model- based controller in MATLAB, implemented it in LabVIEW, and tested it in real-time.
  • Utilized MATLAB and SIMULINK to model SPDS function blocks, and generated hundreds of test cases.
  • Implemented MATLAB scripts to automate and extract data for analysis.
  • Simulated this control system using both MATLAB and Excel.
  • Developed the model in MATLAB.
  • Developed a Matlab-based system simulation tool to estimate power production in specific locations with hourly resolution from previously recorded data.
  • Created Matlab scripts to help automate TAOS simulation runs and the production of data points for use in motor marketing analysis.
  • Developed a full system model in Matlab of an autonomous vessel that dragged an underwater sonar system array.
  • Analyzed the braking performance, in terms of distance and velocity to prevent collisions in Matlab.
  • Displayed and tuned company's industrial controllers using Matlab and Siemens PLC systems.
  • Prototyped the design using MATLAB and C code for testing in the simulator.
  • Matlab/Bladed - Optimizer Design of Control Algorithms.
  • Utilized Matlab/Simulink to develop and analyze control law designs demonstrating 50% reduction in preliminary design time/effort.
  • Develop Matlab code and Simulink models for RTE subsystem of the Trip Optimizer, an auto/cruise control system for locomotives.
  • Perform software & board testing with electronic equipment; perform simulations & tests in Matlab/Simulink.
  • Implemented feature in Matlab/Simulink, provided interface to service tool and tested features with Cummins calibration and INSITE service tool
  • Worked with Matlab and simulink for operating data counter control software modules testing.

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67 Matlab Jobs

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29. Control Panels
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average Demand
Here's how Control Panels is used in Controls Engineer jobs:
  • Designed the control panels and wrote the PLC programs for new presses that were being built by Clearing.
  • Work on 4-20 ma instrumentation, pumps motors and controls, transformers, control panels, and wiring.
  • Design electrical control panels for upgrades and new installs of slurry systems for various semiconductor clients.
  • Use AutoCAD to draw electrical schematics used for building control panels and motor control panels.
  • Designed and manufactured ESD, Tool-pusher and Drillers control panels and issued schematics drawings.
  • Designed control panels, programmed the machine logic, and installed systems on site.
  • Design control panels, according to Customer's Specifications, using AutoCAD Electrical.
  • Designed power distribution panels, motor control panels, and distributed controls systems.
  • Check out completed control panels, download PLC and HMI programs.
  • Design, build and install control panels for special machine manufacturers.
  • Program HMI screens for control panels in material handling systems.
  • Wire components in control panels, according to wiring diagrams.
  • Designed control panels, panel layout and panel wiring diagrams.
  • Design control panels to UL508-A specifications for custom automation machines.
  • Produce quotes for custom Burner Control Panels for salesmen.
  • Constructed and wired various Burner Control Panels.
  • Design and fabricate custom control panels.
  • Design and Layout of the Operator Control Panels using both the Automation Direct EZTouch and Allan Bradley Touchscreens.
  • Compose and edit Operations and Maintenance Manuals and submittals for electrical control panels.
  • Sugar syrup filtration system Design electrical control panel for filtration system Construct and install the designed electrical control panels.

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49 Control Panels Jobs

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30. SLC
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low Demand
Here's how SLC is used in Controls Engineer jobs:
  • Develop PLC logic using A&B SLC5/05 using RSLogix500 with MMI interface Panel View for 3-chamber Retentive Thermal Oxidation system.
  • Designed, developed and tested the controls for a grommet inspection station utilizing an Allen-Bradley SLC 500 PLC and vision system.
  • Performed a PLC and communications upgrade from a SLC 5/04 to a SLC 5/05 on a De-Palletizer.
  • Installed set-up parameter and interface with Allen Bradley PLC 5/30, 5/40 and SLC 503.
  • Created a tote filler SLC500 / PanelView allow bottling by others.
  • Programmed SLC500 AI used to control rotating dial ultrasonic welding station.
  • Connected all SLC 5/03 and 5/04 to common network.
  • Replace SLC 5/03, 04, and 05 Allen Bradley processors and download programs to them.
  • Upgraded old machines (using SLC-500 instead of PLC-2).
  • Consulted with RF tag reader manufacturer to debug which resulted in revision of their firmware for the A/B SLC500 module.
  • Designed control systems for baggage handling systems and developed control programs using Allen Bradley SLC500 and Control Logix platforms.
  • Redesigned the controls for a packaging machine replacing an Allen-Bradley SLC 500 PLC with a Koyo PLC.
  • Project work: Rewrite SLC500 program to control a press water recycle system.
  • Experience with Micrologix, SLC5/0x, PLC5, CompactLogix and ControLogix.
  • Experience with Allen-Bradley SLC-500 controllers using RSLogic-500 software and RSLinx.
  • Worked with programs such as Logix 5000, SLC 500, Siemens software package, and LM 90.
  • Work with AB SLC and Compact Logix, multiple HMI's and VFD types.
  • Design and Startup of Allen Bradley SLC and Intellution System for a Waste Water Monitoring System.
  • Programmed AB SLC 503 and Panelview 1400E , and DTAM Operator stations.
  • Write PLC programs for Allen-Bradley Slc 500's, Micro-logix, processors, Panelview 600 and Panelview 550.

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14 SLC Jobs

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31. Electrical Design
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low Demand
Here's how Electrical Design is used in Controls Engineer jobs:
  • Perform upgrades/retrofits to existing control systems that are obsolete including electrical design, programming, testing, and installation.
  • Contributed to electrical design for AdvantageONE offshore cementing skids; certifying mechanical/electrical design work for ATEX certification through ABS/DNV.
  • Managed electrical design of furnace control system including instrumentation, material handling, and man machine interface.
  • Developed electrical designing for systems, power and control schematics using Electrical AutoCad 2014 for several projects.
  • Managed electrical design and development as per customer's specifications for every project.
  • Guided engineering team in Programming and Electrical design decisions.
  • Developed and reviewed electrical designs.
  • Assisted control engineers in manufacturing operations through computer program (PLC) improvements, electrical designs, revisions and AutoCAD drawings.
  • Handled all aspects of electrical design from schematics, panel building wiring, test and debug, installation.
  • Work preformed includes but is not limited to PLC/HMI programming, AutoCAD electrical design and BOM generation.
  • Created the electrical design work for a Tier 4 Final Red Tiger cement truck Experience with:.
  • Control Panel Design, Electrical Design, loop & logic diagrams (AutoCAD).
  • Develop the entire electrical design from concept to wiring diagrams to programming through implementation.
  • Created I/O list and worked with electrical designers to develop BOM and electrical schematics.
  • Complete electrical design using Siemens and Allen Bradley PLC line of the products.
  • Worked on system electrical design, corrected design faults in legacy systems.
  • Performed electrical design of control system panels, HMI panels and sensors.
  • Worked on the electrical design with vendors providing new equipment.
  • Experience with Machine Electrical Designing.
  • Managed the ENC firm for the electrical design and the System Integrator for the controls design.

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936 Electrical Design Jobs

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32. Cognex
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low Demand
Here's how Cognex is used in Controls Engineer jobs:
  • Develop Cognex vision camera applications.
  • Worked on Vision Interface to Cognex Cameras and modified the graphical screens that detailed status information from Rivet machines.
  • Implemented a Vision System (Cognex) to monitor and detect defective/miss-assembled parts.
  • Program Cognex In-Sight Cameras for vision inspection and part location.
  • Panel Mate CH series 1700, DVT, Cognex Vision System.
  • Used vision cameras (Cognex) for failsafe and quality of produced parts.
  • Developed Cognex camera to scan, and display 1-D barcode type.
  • Integrated Cognex Vision System in the assemble process.
  • Programmed Keyence and Cognex Cameras Cognex barcode readers 2D and 3D.

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33. PID
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low Demand
Here's how PID is used in Controls Engineer jobs:
  • Anticipated and managed change effectively in rapidly evolving global business environments.
  • Performed Model/Software/Hardware in the Loop and Rapid Control Prototype development.
  • Developed/Integrated/Tested SCADA using custom PLC code, PID loop control, instrumentation, and HMI's for WTP/WWTP/Water Management/Petroleum/HVAC.
  • Designed PLC-5 based controls systems for the automotive body welding lines for Chrysler PT Cruiser and Chrysler Intrepid LH.
  • Maintained up-to-date controls records for approximately 200 points of control to enable rapid troubleshooting and system upgrades.
  • Developed/Integrated/Tested custom PLC code, PID loops, and HMI for ECCS at Boeing Delta IV SLC37B.
  • Utilized modular based design to rapidly build software prototypes and prove design concepts.
  • Designed PID controllers for both throttle position controller and engine speed control.
  • Involved in developing I/O & PID loops drawings for brewing modernization project.
  • Perform exhaustive PID and control feedback tuning for optimum equipment performance.
  • Deployed PID controller to FPGA and calibrated in NI VeriStand.
  • Created digital PID - published see above.
  • Developed a PID controller to achieve stable facial tracking for a PTZ camera using python and Ros.
  • Designed pump control systems using VFDs, analog sensor monitoring, PID loops and analog valve control.
  • Tuned the PID controller to make the quadcopter be more stable and react faster to disturbance.
  • Designed PID and lead-lag compensator networks to stabilize and optimize feedback control system.
  • Programmed ABB robots in RAPID for panel layup and bussing system using RobotStudio.
  • Program Allen Bradley PLCs and HMI stations, multi channel PID controllers, data acquisition and panel meters.
  • Tuned all PID for Proofer and Oven operation as well as program de-bug for material handling.
  • Provided over-the-phone and on-site service for general product support, startup, PID tuning, pre-sales inquiries, and troubleshooting.

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41 PID Jobs

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34. New Equipment
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low Demand
Here's how New Equipment is used in Controls Engineer jobs:
  • Assisted in maintaining up-time capability, new equipment installation, engineering changes and equipment improvements.
  • Provide technical support and training for production / ESA teams on new equipment installations and process equipment modifications throughout Paint Shop.
  • Traveled as Delphi representative to Mexico, Canada and Portugal to install and train customers on new equipment.
  • Program Team lead for new equipment design and electrical controls using RS Logic 5000 and 500..
  • Traveled as ATR representative to many US locations to install and train customers on new equipment.
  • Design, Test and Implement New equipment controls and retrofit New Controls on Older equipment.
  • Assisted staff in installing new equipment (sensors, switches, drives, etc.)
  • Assisted in developing capital project programs for new equipment and major repairs.
  • Assist maintenance staff with training and troubleshooting new equipment.
  • Debug & develop programs for new equipment and upgrades.
  • Integrated new equipment into existing process lines on site.
  • Managed skilled trades to install and validate new equipment.
  • Performed all wiring and troubleshooting of new equipment.
  • Created schematics and PLC programs for new equipment.
  • Developed test fixtures for new equipment.
  • Helped with installation of new equipment.
  • Created CLLI Codes for all new equipment (Routers, Switches).
  • Created 3D animation on new equipment that was published Tested new equipment and help redesigned them to better specifications
  • Input on controls for new equipment PLC troubleshooting (Allen Bradley, Siemens).
  • Provided on-site start-up and programmed a variety of PLC's, HMIs, VFDs, and Motion Controllers for new equipment.

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38 New Equipment Jobs

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35. Modicon
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low Demand
Here's how Modicon is used in Controls Engineer jobs:
  • Generated machine sequencing and operator interface software for Modicon 3220 series controllers.
  • Programmed Modicon and Allen-Bradley programmable logic controllers.
  • Design modifications for safeguarding controls per OSHA and plant requirements with SLC500 & Modicon PLC platforms.
  • Developed programs and networks for the Modicon PLC's.
  • Designed control program using Modicon Quantum CPU.
  • Used 8-Modicon-984's with Modsoft.
  • Experience with Modicon PLC's (M340).
  • Project included changing out 8 Modicon PLC's with Allen Bradley compact/control logix PLC's throughout the entire plant.
  • Experience with the programming of Modicon 984 series, Allen Bradley PLC 5 and Panelmate 4000 HMI units.
  • Modify I-Fix HMI, Foxboro DCS, Rockwell ControlLogix, and Modicon Quantum programs.
  • Shuttle PLC upgrade from Modicon to Control Logix.
  • Write Modicon, Modicon Quantum, InTouch.
  • Sun Oil W.Chester, PA Develop specifications for Modicon- 984/685 replacement in Boiler House No.9, with Wonderware interface.
  • Stand Alone MMI experience includes various Allen Bradley Panel view products, and Modicon Panel mates.
  • Utilized Modicon's Quantum [ ] processor for the Collectors and Momentum TSX [ ] for the ARMs.
  • Experience with ABB and Fanuc Robots; Modicon and Allen Bradley PLCs and Panelmate MMI.

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46 Modicon Jobs

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36. Ac
demand arrow
low Demand
Here's how Ac is used in Controls Engineer jobs:
  • Developed characterization logic and software for Ford transmission assembly line capable of producing 140 transmissions/hour.
  • Commissioned and debugged software, mechanical, and electrical aspects of assembly line/manufacturing stations.
  • Review customers' parts to confirm if each are RoHS compliant and compatible with the company's manufacturing processes.
  • Achieved 78% Growth for FY2015, over FY2014, on Z-Wave Technology Products, home building wiring devices.
  • Monitor and close various corrective actions issues using the company's Corrective Action database program.
  • Worked with the customer to determine manufacturing procedures, implemented these procedures in software design.
  • Assist in manufacturing or modifying production parts as required to meet company's production requirements.
  • Managed and designed projects that involved gravel packing of oil and gas wells.
  • Established installation guide, and end user contract for commissioning Z-Wave products.
  • Provide support to machine operators to insure production quotas are meet.
  • Worked as a Controls Engineer dealing with CNC Industrial Grinding machinery.
  • Manage electrical contractors on projects throughout the plant.
  • Modified bead packing machines for new production process.
  • Designed various Electrical and Software interfaces, wiring diagrams to facilitate real-time machine movement.
  • Attended Gamma scanning procedure to investigate the root causes of fractionation tower upset and the side draws overlapping.
  • Performed factory acceptance tests (FATs) with client, demonstrating application functionality.
  • Generate Engineering Change Requests to ease manufacturability and reduce costs for all of the company's products.
  • Designated Machine Vision and Robotics Specialist -Design and startup of CNC machining cells and ancillary cells.
  • Program, set up, and operations of Mori Seki machining horizontal centers.
  • Preform backups of PLCs, HMIs, and Robots.

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373 Ac Jobs

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37. Engineering Department
demand arrow
low Demand
Here's how Engineering Department is used in Controls Engineer jobs:
  • Advised the President, vice president and collaborated with engineering departments on testing of prototypes and modified instruments throughout our organization.
  • Manage and support all electrical, electronic and controls aspects of the Project Engineering Department in South America.
  • Developed a successful work-study program with the engineering department of two local colleges.
  • Communicate, coordinate, and consult with engineering departments and suppliers.
  • Developed a useful Intranet for the Engineering Department.
  • Assigned to the Jeep Production Engineering Department.
  • Monitored and controlled IN/OUT material flow for all disciplines of engineering department.Reviewed and upgraded standard procedures for material control related issues.

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29 Engineering Department Jobs

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38. Omron
demand arrow
low Demand
Here's how Omron is used in Controls Engineer jobs:
  • Used Omron and Panasonic PLC software for Packaging Equipment * Traveled to field job site to oversee electrical installation of project.
  • Programmed Omron PLC's to track part numbers of 50 models, equipment faults, and record the production count.
  • Facilitate maintenance technicians with troubleshooting of existing plant equipment using Siemens S7 and Omron control systems and HMI's.
  • Incorporated an Omron laser system to verify proper installation of retainer and key assembly on valves of V8 head.
  • Programmed Allen-Bradley, TI/Siemens, and Omron PLC systems.
  • Provide Omron PLC support and creation as needed.
  • Program PLC's, most of which were Omron.
  • Designed automated equipment with IDEC, Omron, and Keyence PLC controllers to manufacture connectors for the automotive industry.
  • Programmed numerous PLCs (Omron, Toshiba, Allen Bradley, Kawasaki).
  • Developed Omron PLC Control Systems for Prison Operations around The United States.
  • Program Allen Bradley, Automation Direct and Omron PLCs.
  • Program a wide variety of industry leaders PLC's: Allen Bradley Control logix, Omron, Schneider, Omron.
  • Programmed Omron PLCs using ladder logic to control the pneumatics and perform testing on prototypes.
  • Programmed Omron PLC's, Keyence HMI's, OTC and Motoman Robots.
  • Changed Omron handheld bar code readers to Keyence handheld and fixed readers.

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39. Mitsubishi
demand arrow
low Demand
Here's how Mitsubishi is used in Controls Engineer jobs:
  • Used GE 90-30 and Mitsubishi controllers on occasion when the customer specified these brands.
  • Assist customers with getting the warranty for their Mitsubishi Electric System.
  • Created logic for program design using Mitsubishi PLC.
  • Experience with AS Mitsubishi processors.
  • Service controls engineer experienced in working with Allen Bradley and Mitsubishi PLC logic as well and Fanuc Robots.
  • Programmed first Tire Assembly Machines to use Mitsubishi at Bridgestone in Morrison, TN.
  • Utilized Mitsubishi and Siemens PLCs and drives in designs.
  • Write or modify program for Allen Bradley, Mitsubishi and Omron PLCs as needed to support production needs.
  • Designed and programmed Mitsubishi, Allen Bradley, Toyopuc PLCs and HMI's for various manufacturing plants.
  • QuickStep, Mitsubishi's GX Developer, RSLogix, Think & Do Studio.
  • Control systems including Allen-Bradley, Omron, Mitsubishi, C-more HMI, Wonderware
  • Program Plc Allen Bradley Mitsubishi idec.
  • Program Fanuc, Denso, Mitsubishi and Staubli Robots.

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1 Mitsubishi Jobs

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40. BOM
demand arrow
low Demand
Here's how BOM is used in Controls Engineer jobs:
  • Construct Bill Of Materials (BOM) for each system, inventory electrical components and identify alternative solutions for every part.
  • Developed complete BOM required for Control Panels and base plate panels to meet standard or contract requirements.
  • Created wiring schematics, control panel layouts, bills of material (BoM) and assembly diagrams.
  • Developed project definition, cost estimates, BOM, risk assessment plans, project schedule.
  • Update production Bill of Materials (BOM) and create material masters as necessary.
  • Created BOM, specified and ordered relaying and control materials for assigned substation projects.
  • Created production orders and managed bill of materials (BOM) for parts.
  • Design of Controls Panel layout and bill of material (BOM)
  • Provided the electrical diagrams and BOM's for design changes.
  • Provide quality assurance during BOM locks prior to development builds.
  • Manage the global BOM and global Engineer Order systems.
  • Developed controller software, HMI, wiring drawings, panel layouts, P&ID, BOM, manuals and SOP.
  • Created equipment specifications, engineered new software programs, and also developed drawings and equipment Bills of Material (BOMs).
  • Use eCAD software in conjunction with proprietary software to create schematics, BOM's and wire reports etc.
  • Conduct root cause analysis and document results for recurring issues with BOMs and parts in the BOM.
  • Created standardized work breakdown structures from engineering BOMs to support manufacturing for new standard products.
  • Constructed Bill of Materials (BOM) and submitted purchase orders to vendors implementing Quickbooks.
  • Collaborated with the CM Engineering to deliver appropriate BOMs for each miner.
  • Used Profitkey ERP to create and edit BOM's and part numbers.
  • Created electrical schematics and mechanical panel layouts using AutoCAD, with BOMs.

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14 BOM Jobs

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41. Rsview
demand arrow
low Demand
Here's how Rsview is used in Controls Engineer jobs:
  • Worked with RSView32, Factory Talk View, Panel View Component, Panel View Plus and C-More.
  • Experienced on Rockwell RSVIEW32 Software for control of bio-diesel plant instruments.
  • Designed plant HMI system using Allen Bradley RSView32 software.
  • Designed RSView32 program for HMI programming.
  • Developed the PLC control, and Touch Screen Display software (RSLogix5000 and RSView ME).
  • Installed, maintained and performed trouble shooting of code for Rockwell RSView operator interface.
  • Design and implement HMI/MMI with PanelViewPlus, RSView, PanelView, and CTC.
  • Used RSview32 with a Controllogix PLC to record the alarming and trending.
  • Program Operator Interfaces using Allen Bradley Panel Builder and RSView Studio-ME.
  • Used Factory Talk ME and RSView Studio, PanelBuilder32.
  • Engineered electrical / automation systems for a JIT manufacturing facility including plc programming and A-B HMI's with RSView and PB600.
  • Delivered complete HMI design and high-level function instructions through the in-depth use of Allen-Bradley Logix 5000 and RSView Studio capabilities.
  • Programmed with RSLogix 5/5000, RSView32, PanelBuilder32, Think-n-Do and Intellution software.
  • Modified Panelview programs/alarms using RSView, Factory Talk View Studio, etc.
  • Used Wonderware and RSView for operator interface and SCADA.
  • Programmed AB PLC's, RSview HMI's, Kawasaki and Fanuc Robots.
  • Maintained Production Support 24/7 coverage Maintained HMI stations with updates and control changes RSView32 / FactorView RSStudio Screen Edits.
  • Use of Fanuc controls, Siemens Step7 and Siemens HMI, Allen Bradley RSView, RSLogic.
  • Lead HMI programming processes by optimizing RSView, Wonderware Intouch and Application Server tools.
  • Upgraded graphic when changed from Winview to RSview and converted from Nematron display to RSview.

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10 Rsview Jobs

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42. Conveyor Systems
demand arrow
low Demand
Here's how Conveyor Systems is used in Controls Engineer jobs:
  • Engineer installing and troubleshooting automated conveyor systems and related machines.
  • Have experience commissioning the conveyor systems after installation.
  • Performed electrical audits at customer sites to ensure accuracy of drawings compared to as built status of conveyor systems.
  • Experience with Automatic Storage and Retrieval Cranes, Automated Carousels and all types of Automated Conveyor Systems.
  • Worked on four conveyor systems that included troubleshooting wiring, mechanical, and operational changes.
  • Created PLC and PanelView applications; commissioned and tested new conveyor systems.
  • Design, check, and commission control panels for conveyor systems.
  • Commission conveyor systems for Ford Zeta Engine repair bay assembly lines.
  • Designed custom interfaces that integrated conveyor systems and robot cells.
  • Job Description: Assisted with designing conveyor systems for various Facilities
  • Travel to customer sites to install and run conveyor systems
  • Design and program automated conveyor systems.
  • Program, debug, and update PLC's, HMI's, and Conveyor Systems.
  • Designed and Commissioned sortation conveyor systems for distribution centers.
  • Experienced designing and implementing control systems for; Autonomous dry bulk material handling conveyor systems as commonly used in concrete plants.
  • Wired, performed startup & debug on Grinders, Lathes, Test Equipment, Milling & Boring Machines and Conveyor systems.
  • Designed control systems and programs for conveyor systems which include sortation and routing of pallets for the optical industry.
  • Write and test Allen Bradley RSLogix 5000 PLC software for conveyor systems.
  • Programmed and troubleshot PLCs Calculated power requirements of conveyor systems and controls.
  • Assisted in commissioning several Sandvik singulators, sorters, diverters and conveyor systems.

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43. Motion Control
demand arrow
low Demand
Here's how Motion Control is used in Controls Engineer jobs:
  • Designed motion control and positioning, temperature, humidity, and velocity controlled atmosphere systems applications for special projects.
  • Used dedicated 2-axis motion controls and designed operator interface consisting of a touch screen monitor.
  • Participate in design and integration of low complexity motion control systems.
  • Developed new automation and motion control product solutions.
  • Host computer design utilizing a PC AT embedded platform running custom software to synchronize and communicate with motion control system.
  • Design work included PLC, control panels, schematics, motion control, PLC programming, machine commissioning at customer site
  • Participated in design and development of the Thomson Motion Control Products distribution CD.
  • Used ladder logic series 8 GE control, S2K motion controllers.
  • Programmed motion control of gold deposition device in BASIC dialect.
  • Designed motion control system (Allen Bradley, Emerson).
  • Create or improve PLC, HMI and Motion Control programs.
  • Design of programmable logic controllers, operator interface unit, motion controls, pneumatics, panel layout and schematics using AutoCAD.
  • Designed all of the motion control and B&R graphic screen feedback for the tests and therapy.
  • Designed operator station touchscreen linking AB1394 motion controller and individual AC inverters, plus Flex I/O.
  • Developed firmware for motion controllers and automotive ECUs.
  • Developed and implemented design of motion control system for micron-level, galvo-based, high-speed laser positioning system for IC device singulation.
  • Developed multi-axis motion control system using Analog Device, Infineon, and TI microprocessor.
  • Worked on Sinumerik NCU, Sinamics drives motion controller S120, G120 etc.
  • Integrated PLCs, motion controllers, and HMIs into systems.
  • Integrated Atlas Copco tools, Tridium and PLEX (MES) interface, HMIs, motion controls, etc.

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44. Factorytalk
demand arrow
low Demand
Here's how Factorytalk is used in Controls Engineer jobs:
  • Developed and supported HMI using FactoryTalk VisualStudio, Parker Factory Display Manager, Interact Express, and CTC Machine Shop Studio.
  • Experience with Rockwell Software including RS5000 ControlLogix and FactoryTalk View SE.
  • Developed HMI programs with FactoryTalk Me.
  • Programmed control system for conveyors and linear sorters using RSLogix 5000/500/FactoryTalk View.
  • Worked extensively on PLC- Compact Logix Controller [ ] Interfacing with PanelView 1000 HMI using FactoryTalk view studio software using Ethernet.
  • Assisted with the programming and HMI interfacing using RS Logix and FactoryTalk on Dewatering machinery used in the States and abroad.
  • Design automated control systems for custom automatedequipment using Allen Bradley RSLogix500, RSLogix5000 FactoryTalk View and Siemens step 7.2.)
  • Developed stand-alone HMI application with Wonderware, InTouch, Rockwell Automation FactoryTalk, RSvivew.
  • Supported maintenance electricians and programmed interfaces to plant supervisory network using Allen Bradley RSLogix with Panelview and Factorytalk HMI.
  • Developed projects using ControlLogix, Powerflex, Servo, and FactoryTalk Conveyor systems Located in Newbury, MA
  • Program HMIs using Allen Bradley FactoryTalk, Automation Direct C-More, Wonderware and Visual Studio .Net 2013.

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45. C++
demand arrow
low Demand
Here's how C++ is used in Controls Engineer jobs:
  • Developed AutoPilot device firmware in C and C++ to precisely guide industrial agriculture equipment.
  • Maintained and developed new features in C++ for communications to laser machines utilizing Microsoft MFC, COM and OLE Automation technologies.
  • Develop firmware of control boards and their high-level control program using IAR Embedded Workbench and Visual Studio C#/C++.
  • Programmed, C++ and C#, proprietary real time Windows based controls for machine tools and patented gauging systems.
  • Developed web-based user interface control software in C++, Perl and HTML/CSS running on a Debian Linux server.
  • Developed position keeping, autopilot, track-following, and other control system software in Microsoft Visual C++.
  • Designed and developed software for embedded controls and applications on PC platform, in C/C++ and Java.
  • Developed 6-axis vessel simulation software in C++ for tuning of the multitude of control systems.
  • Modeled in C++ the propellant utilization system with collected data from wide range of principles.
  • Programmed in Visual C++ to design and maintenance Supervisory Control and Data Acquisition.
  • Created numerous process-improvement Perl, FORTRAN, C/C++ routines and VBA macros.
  • Ported HI software from 7811 to 68HC12 based platform using C/C++ compiler.
  • Embedded software design, development and review in C and C++.
  • Developed unit test drivers in C++ to validate simulation models.
  • Hand coded software and implemented models by reading & analyzing the requirement documents in Embedded C, Embedded C++.
  • Developed various test tools using Borland C++ and MS Visual Basic.
  • Developed applications using C/C++ on HP-UX and Solaris.
  • Code compliers used Visual Basic and Visual C++.
  • Job Responsibilities: * Develop special standalone C++ Programs for GE-Fanuc Controllers Series 90-70 and Series 90-30.
  • Used Hiware/Metrowerks C++ Compiler and Simulator and MS Visual C++ for debugging/unit testing of code.

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46. Automation Systems
demand arrow
low Demand
Here's how Automation Systems is used in Controls Engineer jobs:
  • Examined customer requirements for new automation systems, designed and implemented creative solutions to resolve complicated packaging problems.
  • Installed and serviced material handling automation systems equipment in locations throughout north America.
  • Provided technical training and remote support for maintenance and operation of automation systems.
  • Implemented and designed digital control automation systems for commercial and government businesses.
  • Manage and lead engineering and commissioning of material handling automation systems.
  • Designed and programmed automation systems for airport baggage handling systems.
  • Perform factory testing and configuration of controls and automation systems.
  • Updated AutoCAD prints on finished material automation systems.
  • Design, development and commissioning of automation systems.
  • Designed wiring diagrams for automation systems using EPLAN
  • Provide continuous development of machine PLC and HMI software for industrial scale laundry automation systems.
  • Research and development of linear actuator products, and automation systems.
  • Trained Maintenance personnel on PLC programming in automation systems.
  • Chilled Water Plant, Building Automation Systems controls.
  • PLC-Based Automation Systems, A.C.
  • Developed and installed real-time automation systems for raw material handling and tracking, blast furnace control and rolling mill control applications.
  • Box 7 1355 Lebanon Road Danville, Kentucky 40422 Main responsibilities was with plastics Injection Molding Machinery and related automation systems.
  • Develop, implement, and maintain state of the art industrial automation systems.
  • Implement Engineering designs: flow diagrams, digital controls & building automation systems.
  • Designed and Engineered Temperature Control Systems (TCS) and home automation systems.

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148 Automation Systems Jobs

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47. SQL
demand arrow
low Demand
Here's how SQL is used in Controls Engineer jobs:
  • Developed and integrated SQL databases to control systems for improved reporting functionality.
  • Incorporated MySQL database into 6-DOF simulation for more efficient binary data storage.
  • Acquired knowledge of SQL TMCS Database and its corresponding store procedures to better understand and support our feed mill control systems.
  • Participated in designing new architecture for the terminal automation system with Spring, Hibernate, and MySQL.
  • Used Microsoft SQL databases to implement stored procedures and execute level 3 overview and reporting tasks.
  • Specified and configured servers for SCADA and MES systems built with Microsoft SQL and MySQL databases.
  • Utilize tools such as RSSQL and OPC to interface system data bases and systems controllers.
  • Designed HMI interfaces, developed SQL database applications to track historical data and provide reporting.
  • Integrated the equipment through SQL Servers to Oracle database for FDA process testing.
  • Streamlined production reporting into a central SQL database.
  • Design IO Lists Databases using SQL Server.
  • Designed and developed applications in .NET C#, SQL for effective database management for engineering and accounting purposes.
  • Work with .NET environment for MS SQL Server 2008 database driven applications for control of the material handling system.
  • Generated Excel reports and iFix screen reports using Visual Basic and SQL programming.
  • Generated plant activity SQL database by integrating MES with PLC through X-Coupler.
  • Configure and administer real time database, industrial sql server running on Microsoft sql server engine.
  • Design and interfacing with mySQL databases with PC's as well as PLC's for Matamoros and Clanton AL facilities.
  • Pulled data from SQLite databases using python scripts with numpy and pandas to automate plot generation and data analysis.

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472 SQL Jobs

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48. GM
demand arrow
low Demand
Here's how GM is used in Controls Engineer jobs:
  • Work closely with the Project Engineers for BMW, GM and Melton Machine during their projects to coordinate time sensitive task.
  • Championed diagnostic development and testing for thermal section of rechargeable energy storage system (RESS) for GM Hybrid vehicles.
  • Increased solids in pigment slurry by collaborating with R&D engineers on control systems for new filtration system.
  • Help develop LDR and STL logic for the tire inflate/balance system for the conveyor system for GM.
  • Improved cycle time in a cell by 2% using Six Sigma Tools and MiniTab.
  • Designed communication layout for 18 PLC-5 processors and their 40 remote panels per GM guidelines.
  • Led two facility-wide Six Sigma Green Belt projects through all phases of the DMAIC process.
  • Designed four circuit boards with microprocessors and USB interfaces for the AATI Fragment Analyzer.
  • Installed systems at GM, Inland Steel, Chrysler, and Ser-Well Company's.
  • Design and develop new PLC and HMI programs from scratch using Global GM standards.
  • Developed controls and on-board diagnosis of GM Chevrolet gasoline engines for EURO 4/5.
  • Plant support controls engineer for GM facility in Kansas City, MO.
  • Worked on two Business Excellence teams using the Six Sigma design methodology.
  • Supported company programs for maintaining ISO and GMP.
  • Completed one Six Sigma Project.
  • Project GM Lake Orion LA Zone Overhead LA200B1.
  • Participate in the creation of and ensure conformance to established cGMP systems methods, regulations, standards and practices.
  • Major accomplishments include: Earned the Six Sigma Green Belt Certification.
  • Use anylogic multiparadigm simulation software to model water system energy use.
  • Project "GMT900 & K2XX" for MULTIMATIC (Mex).

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16 GM Jobs

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49. OEM
demand arrow
low Demand
Here's how OEM is used in Controls Engineer jobs:
  • Write and update OEM manuals, testing scripts, commissioning scripts, shop procedures, and training materials.
  • Managed relationships with engineers, purchasers, OEM manufactures for sales of companies existing & new product lines.
  • Managed, engineered and designed electrical control systems for an Original Equipment Manufacturer (OEM).
  • Work with a team of Controls engineers to collaborate on projects specified by the OEM customers.
  • Worked closely with Process Engineering to get documents to OEM's and Manufacturing suppliers.
  • Worked with Engineering Directors for each OEM business unit on a weekly/monthly basis.
  • Designed and programmed OEM machine control applications for PC and PLC based systems.
  • Assist Maintenance Manager with managing OEM installs, outside contractors and service personnel.
  • Manage and coordinate OEM equipment installs, outside contractors and fabricator projects.
  • Design and manufacture relay and PLC control panels for OEM Equipment.
  • Machine Tool OEM, specializing in the Automotive Industry.
  • Developed and completed the release of the product structure information for key OEM top level (sellable) commodity/product line.
  • Worked as a member of the General Motors Marine and Industrial calibration group releasing production calibration to marine OEMs.
  • Work with vendors to obtain lowest possible OEM prices to keep cost of manufacturing equipment to a minimum.
  • Build and manufacture chemical delivery systems with accuracy and within required time frame, in an OEM environment.
  • Specialized training carried out at all major OEM facilities for specific Blow Out Preventer equipment training.
  • Provided Turnkey Startup Services for these Custom OEM Process Machines during runoff and validation runs.
  • Involved throughout the entire controls integration process of OEM motor winding equipment.
  • Contract for different manufacturing plants and OEMs in the automotive industry.
  • Implemented FIS/Andon system in body shop; worked with multiple OEMs.

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63 OEM Jobs

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50. Profibus
demand arrow
low Demand
Here's how Profibus is used in Controls Engineer jobs:
  • Designed, configured, tested and commissioned distributed I/O networks including Profibus.
  • Programmed Allen-Bradley safety PLCs that included DeviceNet to PROFIBUS communication.
  • Worked with communication protocols Ethernet, MODBUS, PROFIBUS Responsible for trouble shooting of PLC at the client sites.
  • Experience working with Siemens STL, SCL and GRAPH programming, Profibus, ProfiNet and Servo Drives.
  • Designed system architecture for plant wide Ethernet network, profibus networks.
  • Experience using the Siemens PLC Analyzer Software and Profibus Analyzer Software.
  • Experience setting up networks with different fieldbus communication protocols such as Profibus(FDL) and Ethernet(TCP/IP).
  • control system's network (PROFIBUS Dp and Industrial Ethernet), and configuration and installation of Siemens WinCC HMI.
  • Used Profibus-PA for most of analog instrumentation Chemical Demilitarization Training Facility (CDTF) Wonderware Upgrade, Aberdeen, MD.
  • Design control cabinets utilizing multiple different communication buses including, but not limited to Profibus, Modbus and VME bus.
  • Designed, wired and troubleshot PLC based control system (Siemens S7, Wago I/O module, Profibus).
  • Experienced with industrial communication networks such as EthernetIP, ControlNet, DeviceNet, ProfiNet, Profibus and Modbus.
  • Configure automation networks, including Ethernet, ControlNet, DeviceNet, Profibus, Modbus.
  • Experience with troubleshooting Profibus, Modbus, CAN Bus and ASI systems.
  • Machine communication network design (Ethernet-IP, Profibus, and Modbus).
  • control system network (PROFIBUS Dp), and installation of Wonderware HMI.
  • Designed new PLC control systems mainly using GE FANUC PLCs, Allen-Bradley Contrologix, Profibus, Devicenet, Ethernet network devices.
  • Design and detail PLC networks using Controlnet, Devicenet, Ethernet,Modbus, Profibus, RS-232 and RS-485.

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Controls Engineer Jobs

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20 Most Common Skills For A Controls Engineer

Control System Design

17.4%

Plc/Hmi

16.0%

Ladder Logic

8.2%

Autocad

7.3%

CAD

5.0%

Troubleshoot

4.3%

Electrical Systems

4.1%

Servo

3.6%

I/O

3.5%

Fanuc

3.4%

Ethernet

3.3%

Process Control

3.2%

Logix

3.1%

VFD

2.9%

PLC

2.6%

Project Management

2.6%

Technical Support

2.6%

Wonderware

2.5%

Controllogix

2.2%

Vision Systems

2.2%
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Typical Skill-Sets Required For A Controls Engineer

Rank Skill
1 Control System Design 12.2%
2 Plc/Hmi 11.2%
3 Ladder Logic 5.7%
4 Autocad 5.1%
5 CAD 3.5%
6 Troubleshoot 3.0%
7 Electrical Systems 2.9%
8 Servo 2.5%
9 I/O 2.4%
10 Fanuc 2.4%
11 Ethernet 2.3%
12 Process Control 2.2%
13 Logix 2.1%
14 VFD 2.0%
15 PLC 1.8%
16 Project Management 1.8%
17 Technical Support 1.8%
18 Wonderware 1.7%
19 Controllogix 1.6%
20 Vision Systems 1.5%
21 Setup 1.5%
22 DCS 1.3%
23 Hvac 1.3%
24 CNC 1.3%
25 ABB 1.3%
26 Devicenet 1.2%
27 Simulink 1.2%
28 Matlab 1.2%
29 Control Panels 1.1%
30 SLC 1.1%
31 Electrical Design 1.1%
32 Cognex 1.0%
33 PID 1.0%
34 New Equipment 1.0%
35 Modicon 1.0%
36 Ac 1.0%
37 Engineering Department 0.9%
38 Omron 0.9%
39 Mitsubishi 0.9%
40 BOM 0.9%
41 Rsview 0.9%
42 Conveyor Systems 0.9%
43 Motion Control 0.9%
44 Factorytalk 0.8%
45 C++ 0.8%
46 Automation Systems 0.8%
47 SQL 0.8%
48 GM 0.8%
49 OEM 0.8%
50 Profibus 0.7%
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19,531 Controls Engineer Jobs

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