Top Controls Engineer Skills

Below we've compiled a list of the most important skills for a Controls Engineer. We ranked the top skills based on the percentage of Controls Engineer resumes they appeared on. For example, 12.2% of Controls Engineer resumes contained Control System Design as a skill. Let's find out what skills a Controls Engineer actually needs in order to be successful in the workplace.

The six most common skills found on Controls Engineer resumes in 2020. Read below to see the full list.

1. Control System Design

high Demand
Here's how Control System Design is used in Controls Engineer jobs:
  • Control system design and implementation of industrial manufacturing equipment for the automotive and industrial manufacturing industries.
  • Perform robustness analysis of systems and incorporate findings into control system design or subsystem interfaces.
  • Created manufacturing automation processes using control system design, application, and validation experience.
  • Supported Nuclear, Fossil and /Hydroelectric control system design modification packages and upgrades.
  • Control system design, PLC/Industrial Robot software development for automated robotic manufacturing/assembly systems.
  • Develop control system designs for conveyors in package distribution industry.
  • Inspect control system designs and identify improvements.
  • Perform control system design and integration using industry design standards including NEC, UL508, and NFPA 79.
  • Control system design and commissioning, PLC programming & automation system integration for the mining and steel industries.
  • Control system design and integration of hydraulic, pneumatic, and servo presses for industrial manufacturing applications.
  • Control system design, specification, programming, simulation and testing, and start-up assistance.
  • Control system design and integration for custom built machinery for the woodworking industry.
  • Managed the control system design and installation of various projects during my tenure.
  • Control System design utilizing Allen Bradley Control Logic and RS Logic 5000.
  • Assure LEED Compliance of Control System design and operation.
  • Control system design, programming and debug.
  • Control system design and commissioning.
  • Control system design (NEC, NFPA, UL, IEC) Power system analysis.

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2. Plc/Hmi

high Demand
Here's how Plc/Hmi is used in Controls Engineer jobs:
  • Organized and managed PLC/HMI programs to be accessible by the Field Technicians, Engineers and U.S. Water Services management.
  • Design PLC/HMI based controls for airfield runway lighting systems at municipal airports and military bases.
  • Reengineered a complex project for General Dynamics to upgrade legacy sea shuttle control system to PLC/HMI interface.
  • Supported and modified PLC/HMI control systems on Minster / Schuler press lines that make fenders.
  • Design and develop software programs (PLC/HMI) explicit to customer's requirements and project specifications.
  • Control panel hardware assembly and industrial PLC/HMI programming.

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3. Ladder Logic

high Demand
Here's how Ladder Logic is used in Controls Engineer jobs:
  • Prepared instrument specifications, control systems design drawings, development of ladder logic for Programmable Controllers.
  • Interpret mechanical sequence and controls drawing and writes ladder logic to customer specifications.
  • Developed sequence of operation and ladder logic for all automation projects.
  • Ladder logic interpretation and development.
  • Simulated and validated system dynamics using low-fidelity plant models (PLC ladder logic) and physics-based (EASY5) plant models.
  • Develop and simulate control software using low-fidelity plant models (PLC ladder logic) and physics-based (EASY5) plant models.
  • Ordered software & hardware needed as per customer request and also designed ladder logic to customer specifications.
  • Programmed ladder logic and wired a mobile repair tool to torque engine bolts and pass inspection.
  • Reviewed all ladder logic code, edited all added new local messages, and downloaded them.
  • Evaluated and as needed provided rewiring of machines and PLC ladder logic reprogramming of production equipment.
  • Create and modify existing ladder logic and structured code programs, VB scripts for HMI's.
  • Installed and performed trouble shooting on ladder logic for Allen-Bradley PLC-3 and PLC-5 programmable controllers.
  • Utilized AutoCAD to develop panel layout ladder logic diagrams and P&ID prints.
  • Program, emulate and troubleshoot Allen Bradley PLC controllers (mainly ladder logic).
  • Added ladder logic program to PLC to detect problems at each production stage.
  • Generate, debug, modify and troubleshooting PLC code using ladder logic.
  • Experienced in PLC ladder logic design, troubleshooting and industrial robot controls.
  • Write ladder logic programs in RSLogix5000 to program various training scenarios.
  • Used ladder logic series 8 GE control, S2K motion controllers.
  • Create and install PLC and system controller programs using ladder logic.

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4. Autocad Electrical

high Demand
Here's how Autocad Electrical is used in Controls Engineer jobs:
  • Designed and created electrical prints for automation equipment with AutoCad Electrical.
  • Created electrical diagrams using AutoCAD Electrical.
  • Converted old paper and sepia drawings into electronic drawings using most versions AutoCAD with the latest being AutoCAD Electrical 2016.
  • Designed an automation tool utilizing AutoCAD Electrical extractions and Excel VBA to verify E-stop circuits.
  • Experienced work on Power Cabinet design with AutoCAD Electrical and PLC programming with RSLogix5000.
  • Program Direct Logic PLC, design drawing package using AutoCAD Electrical Software.
  • Design based on AutoCAD 2015, AutoCad Electrical.
  • Lead the development and transition of Autocad Electrical and company Sharepoint landing page.

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5. CAD

high Demand
Here's how CAD is used in Controls Engineer jobs:
  • Engineered elevator controller from AutoCAD to produce electrical wiring schematics, and developed customized relay logic circuits for special elevator functions.
  • Configured Distribution Automation Controllers, Distributed Energy Management systems, and Volt Var Optimization platforms for Grid Automation and SCADA purposes.
  • Provide on-site installation, configuration, test and maintenance of Control/DCS/SCADA and corrosion-monitoring equipment.
  • Cascade programs requirements to feature software engineers for all gasoline and hybrid-electric programs.
  • Designed Electrical systems based on customer's specifications and requirements utilizing AutoCAD.
  • Developed Ethernet-based SCADA network for remote operation of municipal water well pumps.
  • Developed SCADA and Batching Reports integrating data historian, relational databases.
  • Created AutoCAD drawings of facility layouts and manufactured products.
  • Updated electrical drawing packages for automated machines in AutoCad.
  • Design of HMI/SCADA applications and operator interface terminals.
  • Developed programming logic and customization for SCADA systems.
  • Generated electrical schematics and control panel layouts using AutoCAD
  • Designed electrical panels utilizing AutoCAD Electrical.
  • Documented project configuration using AutoCAD.
  • Designed electronic schematics using ORCAD.
  • Drive the creation and deployment of wide-ranging system improvements associated with controls system design, process engineering and SCADA network integration.
  • Assisted control engineers in manufacturing operations through computer program (PLC) improvements, electrical designs, revisions and AutoCAD drawings.
  • Use AutoCAD Electrical to design control system cabinet layouts, connection and power diagrams, and system architecture and communication diagrams.
  • Provided sound engineering solutions to hardware, software, and databases associated with Supervisory Control and Data Acquisition (SCADA).
  • Major task include development of CAD drawings, backup and documentation of PLC software, correction of many bypassed safety features.

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6. Electrical Systems

high Demand
Here's how Electrical Systems is used in Controls Engineer jobs:
  • Served on-call for diagnostics of failing equipment and electrical systems troubleshooting.
  • Designed custom solutions for turbine electrical systems upon system/component failures.
  • Designed complete electrical systems and control panels for automation equipment.
  • Maintain general rig electrical systems.
  • Perform troubleshooting, process start-up, design, and documentation of Mechanical and Electrical Systems for new or modified production equipment.
  • Result was to create the hydraulic/electrical systems which allowed the company to increase divisional sales exceeding U.S.$12,800,000.
  • Designed Electrical Systems for Robotic Work Cells o Developed Schematics, Interconnect Drawings, and Electrical Panel Layout drawings.
  • Design electrical systems within Power Distribution Center (PDC) buildings and customer specified control systems.
  • Reworked exterior electrical systems for applications labs to prevent erroneous alarms due to inclement weather i.e.
  • Work with Sales and Engineering on configuring control and electrical systems to meet customer requirements.
  • Designed electrical systems for high speed robotic packaging machines, material handling, data acquisition.
  • Trouble shot hydraulic, pneumatic and electrical systems for the Body shop.
  • Plant electrical systems, Switch gear, Motor Controls, etc.
  • Design of control panel layouts and chemical trailer electrical systems.
  • Maintain CAD drawings for electrical systems.
  • Design of Hydraulics, Pneumatics, Gas and Electrical systems for special machines (Laser Welding Cells).

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7. Troubleshoot

high Demand
Here's how Troubleshoot is used in Controls Engineer jobs:
  • Performed electrical and control/instrumentation system support of manufacturing facilities and labs (machine modifications, training, troubleshooting support).
  • Provided client-side training and equipment troubleshooting; formulated solutions to reduce complexities of company's internal reduced-instruction-set programming language.
  • Undertake troubleshooting, diagnostics and malfunction resolution on PLC based automated machinery for a major synthetic paper manufacturer.
  • Provide technical direction and assistance to identify and troubleshoot problems; propose countermeasures/solutions; and resolve issues.
  • Commissioned and troubleshoot whole automation system at customers and provide remote assistance for field service personals.
  • Served as backup for capacity planning expert and go-to person for challenging capacity model troubleshooting.
  • Specified machine electrical components and provided a technical/troubleshooting resource for machine operators and maintenance personnel.
  • Complete field work to install and troubleshoot machining equipment, both domestically and internationally.
  • Performed daily and preventative maintenance and troubleshooting on plant wide electrical and instrumentation systems.
  • Performed troubleshooting, repairs, updates and installation for municipal and industrial customers.
  • Experience servicing and troubleshooting electrical-mechanical problems with machines at customer's site.
  • Field service engineer in the Power department troubleshooting and rectifying generator problems.
  • Led follow-up on-site visits to assure customer satisfaction and troubleshoot machine operations.
  • Planned, organized, effectively solved problems, and developed troubleshooting guidelines.
  • Trained Maintenance and Production personnel in various forms of troubleshooting methodologies.
  • Well versed in troubleshooting access related issues and providing optimized solutions.
  • Utilized technical skills to assist in troubleshooting mechanical and electrical device.
  • Managed electrician and controls technician for projects, troubleshooting and maintenance.
  • Compile operation and troubleshooting manuals for operator training, machine commissioning.
  • Trained operators and technicians for proper operation and troubleshooting of equipment.

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8. Servo

high Demand
Here's how Servo is used in Controls Engineer jobs:
  • Spearheaded installation of first Servo motors and controllers to provide enhanced velocity and position accuracy.
  • Organized the programming of servo applications through the utilization of Bosch-Rexroth servo equipment.
  • Designed hardware drivers for hydraulic servo-valves.
  • Closed and open loop joint/motor level validation and control system prototyping using an XPC target and servo motor system rig.
  • Replaced a complex and troublesome mechanical variable diameter pulley speed control with a servo motor and inline planetary gear box.
  • Based on clean-room version of an Adept One SCARA robot, and custom servo or stepper motor driven manipulators.
  • Developed test procedure for new Servo motor, which was successful replacement for motor that was obsolete.
  • Programmed SLC, RsLogix 500(Allen Bradley), Conveyor system, and programmable servo drive.
  • Worked in several project teams to trouble-shoot servomotors, optic modules, sensors, and wiring problems.
  • Applied knowledge of Allen-Bradley Servo electric Motors and controllers, Allen-Bradley PLC's and panel views.
  • Designed and implemented advanced servo control algorithm to add more value to existing product family.
  • Diagnosed electrical issues with servo drives, DC power supplies, and electrical control panels.
  • Developed new routines for system faults, servos dryers and new sequence for entire system.
  • Provided PLC, HMI, servo, stepper and intelligent actuators programming, system debug
  • Lead control engineer on standalone servo pressing unit for stringers for an aircraft manufacture.
  • Experience with AC and DC drives/servo drives and motors, instrumentation and controls.
  • Operated, upgraded, programmed and integration of Servo Motors for AGV's.
  • Evaluated and implemented servo systems and PLC from concept to working system.
  • Configured and programmed Allen-Bradley Ultra 3000 Servos and Atlas-Copco PF4000 Screwdriver Controllers.
  • Developed variable transformer control using SERCOS and Ultra 3000 servo drives.

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9. I/O

high Demand
Here's how I/O is used in Controls Engineer jobs:
  • Developed I/O data simulation systems for engineering testing support.
  • Installed all I/O wire conduit, network gear and logic controllers for complete integration overhauls or light system upgrades.
  • Write all robot programming, define I/O mapping layout, verify PLC handshake/echo, and teach positional coordinates.
  • Design drawings on panel layouts, process & instrumentation diagram, PLC I/O module schematic, wiring diagrams.
  • Interfaced all I/O consisting of PB's, pressure transducer, motor control, reference to zero etc.
  • Developed AutoCAD drawings for component layout, power wire schematics, PLC I/O, and instrumentation.
  • Generate project design program and I/O list for use in generating electrical prints for panel builders.
  • Defined the requirements for the integration of the associated I/O devices into the local embedded processors.
  • Developed control panel I/O check-out, electrical check-out, BOM review and wire tagging inspection document.
  • Create I/O list in Microsoft Excel associated with drawings used for FAT testing of control systems.
  • Designed portable universal I/O Emulator for testing of any manufactures discrete or analog PLC code.
  • Communicate with PLC, Interference Zone setup, Digital input & Digital output, I/O.
  • Complete system design of S7-1200 system with remote I/O and Comfort panel HMI's.
  • Updated technical documents, including I/O list, Instrument index, and wiring diagrams.
  • Worked on other PLC I/O related updates needed relative to two existing jobs.
  • Programmed, I/O checked, and debugged PLC and HMI during test phase.
  • Post build I/O check out and initial program load on the shop floor.
  • Travel to customer's sites for I/O checkout and commissioning of systems.
  • Implemented field I/O devises with Ethernet/IP and AS-i Communication processes and resources.
  • Programmed interfacing with RS232, Ethernet IP, Remote I/O and DH+.

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10. Fanuc

high Demand
Here's how Fanuc is used in Controls Engineer jobs:
  • Implemented Fanuc Robotics Preferred Integrator company status.
  • Programmed all Fanuc robots to do machine tending operations with machine tools for P-131 Brake Spindle (Ford Mustang) project.
  • Involved on a daily basis with troubleshooting and correcting, programming and design issues with Fanuc robots on the production line
  • Experienced with PLC such as Allen Bradley, Siemens, Rockwell, GE Fanuc and AC/DC drive systems.
  • Commisioned and modified the existing program, FANUC Robot interlock and HMI screen according to the customer requirement.
  • Assist with integration, maintenance, service, and lead training of automated and Fanuc robotic systems
  • Programmed and integrated FANUC and KUKA Robotic applications under RIA [ ] norms and regulations.
  • Project Adhesive application with Robot Fanuc for MAGNA Exteriors & Interiors (Mex).
  • Designed, Developed and implement Human-Machine-Interfaces (HMI) for Fanuc robotic work cells.
  • Integrated Fanuc robots, Airway feeders and Acumen lube systems into assembly line stations.
  • Worked with Fanuc vision guided robots using PickTool, PalletTool, and HandlingTool.
  • Added GE FANUC PLCs to 12 Polishing machines to accommodate upgrades in progress.
  • Complete FANUC robot programming from design to startup.
  • Engineered GE frame 5, 6, TM2500 control package using GE Fanuc Rx7I, RX3I.
  • Developed GUI using VB.NET, XML, Access, and the FANUC software platform PaintWorksIII.
  • Experienced with Allen Bradley, GE-Fanuc, PLC Direct, Siemens and their respective HMI program- ming environments for integration.
  • Programmed variety of Allen Bradley PLC's, Modicon, Fanuc GE, and TI.
  • Program GE Fanuc PLCs to control gas or steam turbines in power plants.
  • Programmed Panasonic, Fanuc, and Motoman robots and Allen Bradley PLC, as well as Fanuc material handling robots.
  • Experience with Autocad 2012, Wonderware, and GE/Fanuc development products for new and legacy systems as well.

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11. Ethernet

high Demand
Here's how Ethernet is used in Controls Engineer jobs:
  • Documented various Ethernet and system information for over 60 Programmable Logic Controllers.
  • Designed, configured and troubleshot Ethernet networks for control system communications.
  • Implemented distributive PLC control systems over existing Ethernet infrastructure.
  • Configured Ethernet networks for industrial systems.
  • Provide technical assistance for multiple high visibility company projects which included Ethernet to Cell Site and LTE.
  • Network designs focused on Ethernet backbone; design and specify all materials and services required.
  • Worked with oracle on Ethernet network for all collectors using N.O.E.
  • Provisioned both Copper and Optical Ethernet services to customer.
  • Set up Ethernet cards to communicate with the network.
  • Provision QOS on Ethernet ports for rate limiting.
  • Worked with Device Net, Ethernet communication.
  • Experience with AB Ethernet communication network.
  • Upgrade Allen Bradley SLC 5/04 TO SLC 5/05 Processor to put on the Ethernet.
  • Commissioned Siemens Micromaster Drives, and configured Ethernet communications.
  • Design Control Cabinets for component layout as per NEC rules Design Ethernet, Device Net, and Control net communication
  • Provision gigabit/ten gigabit Ethernet ports to traverse L2 traffic across the mentioned cisco devices to delivery services to customers.
  • Integrated said parts crib into the CMMS (7I) Integration of floor equipment with the corporate Ethernet network.
  • Developed an interface to acquire scanner diagnostic for eight ACCU-SORT package scanners from RS422 to Ethernet into Wonderware.
  • Maintained PLCs, control room PCs, servers and communications (Ethernet & Data Highway +) equipment.
  • Interfaced software to PLC's and SQL database using Ethernet, Interbus and other networks.

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12. Process Control

high Demand
Here's how Process Control is used in Controls Engineer jobs:
  • Utilized Statistical Process Controls and Data Analysis Programs to track equipment performance, identify failure mechanisms and implement solutions.
  • Support maintenance and production employees with troubleshooting and/or repair of process control systems and manufacturing machinery.
  • Implemented new machine control strategies for production equipment to improve process control and machine maintainability.
  • Managed Savannah automation department and improved process control through loop tuning and alarm management.
  • Coordinated with Manufacturing Engineer and identified all issues that occurred in process control.
  • Process instrumentation, process control, communication networks, and information management systems.
  • Developed control programs for programmable logic controllers in industrial and process control applications
  • Revised documentation to reflect actual process control requirements and client requested changes.
  • Designed and implemented data collection applications used for statistical process control.
  • Recommend instruments replacement to improve process control.
  • Developed custom industrial Process Control System software running under an interrupt driven proprietary real time operating system (RTOS).
  • Developed PLC based foaming system to allow for full process control of the unit through the preheating and foaming process.
  • Offered technical and operational expertise to determine method of process control, as well as alarm and shutdown requirements.
  • Provided I&C input to proposed design changes related to process controls and monitoring for multiple plant systems.
  • Heat Treat conformance reporting: Currently developing project package to upgrade process controls for data logging and reporting.
  • Specified, procured and designed process controls for multiple Proctor & Gamble paper converting and warehouse projects.
  • Improved the yield generated by the semiconductor manufacturing plant through the application of Statistical Process Control Methods.
  • Designed, developed, debugged and documented the application software for a custom Process Control System.
  • Control engineer in the areas of automation and process control of a vegetable oil refinery.
  • Create PLC code based on a sequence of operation for machine and process controls.

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13. Logix

high Demand
Here's how Logix is used in Controls Engineer jobs:
  • Develop PLC logic using A&B SLC5/05 using RSLogix500 with MMI interface Panel View for 3-chamber Retentive Thermal Oxidation system.
  • Maintained and modified PLC 5 control schemes utilizing Rockwell software: AB-6200, RSLOGIX5, RSLINX and Panel Builder.
  • Designed one/two/four axis CNC system using Allen Bradley PC, MicroLogix, Ultra 3000 and VB program language.
  • Control systems were based on AB PLC5 / 80-RS5Logix, PB1400 and PowerFlex 70.
  • Program PLC's using RS Logix500 and 5000.
  • Design features control-reliable safety system using Rockwell GuardLogix.
  • Installed overhead conveyor system (CompactLogix and PVP1200) for pre-assembly, which was eventually integrated into the main line.
  • Designed and implemented new paint queue to the automated paint lines using RS-Logix 5000 and A-B Panel View Plus.
  • Worked with A-B SLC and Control-Logix, GE Fanuc PLC, Siemens LOGO!, and various operator interfaces.
  • Designed control systems for baggage handling systems and developed control programs using Allen Bradley SLC500 and Control Logix platforms.
  • Programmed Allen Bradley SLC 500, RSLogix 5000 PLC and Allen Bradley Panel View, PanelView Plus HMI.
  • Steer process programming through the use of Allen-Bradley software packages that include Logix 5, 500 and 5000.
  • Programmed in Allen Bradley RS Logix 5000 software to control a three phase motor of a scaled crusher.
  • Commissioned MDR conveyor and belt conveyor in ETHIP network as required for control with AB PLC Contrologix 5000.
  • Control systems include RSLogix 500, Automation Direct DL205, and C-more operator interface package.
  • Upgraded several Allen Bradley PLC5 controller machines to current Allen Bradley Control Logix platforms.
  • Programmed Rockwell PLC for solar cell stringers and layup systems using RSLogix 5000.
  • Contract Position Designed a special conveyor manual system using GuardLogix Point I/O modules.
  • Core Related Skills Program machines using Allen Bradley RsLogix 500 and 5000.
  • Trained individuals via a classroom setting on Allen Bradley RS Logix 5000.

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14. VFD

high Demand
Here's how VFD is used in Controls Engineer jobs:
  • Started up and maintained a variable frequency drives (VFD s) and controls division of the company.
  • Designed controls ranging from simple relay-timer logic to more sophisticated PLC, PDM, and VFD based systems.
  • Designed 480V, 230V and 208V packaged HVAC motor control panel systems, with Emerson VFD AC drives.
  • Gained experience with VFD's, plant floor maintenance, breakdowns; and worked on diverse engineering projects.
  • Mastered many upper level PLC commands for VFD s, data structures, and HMI to PLC interfacing.
  • Inspected I/O and electrical installation, coordinated with an electrician to correct any issues and setup VFD's.
  • Field experience commissioning and servicing control systems included PLC's, HMI's, VFD's, Servos.
  • Sized VFD AC drives, circuit breakers, disconnects, fuses, reactors per customer orders.
  • Provided PLC, Robotic, Welding and VFD Technical Programming/Diagnostic support in the Van Body Shop.
  • Experience selecting, installing, programming and troubleshooting Variable Frequency Drives(VFD).
  • Developed and debugged PLC, Servo drive, VFD and Operator Interface applications.
  • Configure Allen Bradley VFD's for required speeds in conveyor systems.
  • Designed and Procured VFD Starter panel for 185kW and 75kW motor.
  • Performed AC/DC (VFD) drive system start-up/integration and commissioning.
  • Performed VFD start-ups at numerous sites throughout North America.
  • Programmed Several VFD's for the conveyor system.
  • Set up and troubleshoot VFD's from 1 HP to 850 HP.
  • Installed and programmed PLC, HMI and VFD's for controlling and monitoring: 14-unit, 35,000 ton steam boiler.
  • Specified and commissioned machine vision systems, controllers and state of the art Servo/VFD drives to replace antiquated equipment.
  • Set up and configure instruments, VFDs and other devices to optimize efficiency of the control system.

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15. Allen-Bradley PLC

average Demand
Here's how Allen-Bradley PLC is used in Controls Engineer jobs:
  • Maintained packaging equipment controlled by Allen-Bradley PLC.
  • Developed the controls for a CO2 oven line utilizing an Allen-Bradley PLC-5 and a PanelView 900.
  • Utilized Allen-Bradley PLC's and GML Commander drive controller system.
  • Design control systems using Allen-Bradley PLC's and HMI's
  • Programmed Allen-Bradley PLC 5 and PanelViews.
  • Programmed Allen-Bradley PLC, SLC, HMI, and RsLogix 500 (Allen Bradley).
  • Developed a PC-Based HMI (Human Machine Interface) utilizing a standard PC running RSLinx communicating with an Allen-Bradley PLC.
  • Designed control systems for paper and plastic converting machinery, utilizing Allen-Bradley PLC's and Panelviews.
  • Programmed and debugged Allen-Bradley PLC and HMI systems of palletizer and materials handling systems.
  • Work primarily with Allen-Bradley PLC and RSLogix 5000.
  • Utilized Allen-Bradley PLC 5/40 and US/DATA Factorylink.
  • Utilized Allen-Bradley PLC 5/40 and Panelview MMI.
  • Utilized Allen-Bradley PLC 5/40 and Controlview.
  • Programmed Allen-Bradley PLC-5, PLC-2 based processors and T-30 and Panelview, Wonderware based MMI.
  • Utilized Allen-Bradley PLC 5/25, Controlview, and Panelview.

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16. Project Management

average Demand
Here's how Project Management is used in Controls Engineer jobs:
  • Have experience communicating and collaborating with other disciplines such as Mechanical, Installation technicians, Project management, Sales and Customers.
  • Performed all aspects of the controls design including the project management for primarily automotive automation of machining and assembly lines.
  • Promoted to Electronics Tool Interface System Integrator role based on technical expertise and capabilities in project management and system-level engineering.
  • Complete project management, including coordination between internal departments, for all electrical and mechanical build, and software implementation.
  • Interfaced with local exchange companies and/or project management teams to negotiate critical dates and assisted in decisions regarding design.
  • Experience with Project Management and Supervising of electrical and mechanical personnel both in house and at customer locations.
  • Project management included on-site visits to evaluate the customers process requirements, hardware and software requirements.
  • Provided project management and contractor interface and successfully conducted commissioning and prove-in new systems and equipment.
  • Project management including coordination with customers, internal sales, mechanical engineering, and shop fabrication.
  • Project management to ensure all installations and commissioning datelines are achieved and still within budget.
  • Assist project management and contracting personnel with bid analysis and contract negotiations.
  • Provided recommendations for performance improvement and corrective action for project management.
  • Network Provisioning and Designing along with various Project Management activities.
  • Provided consistent project management support for transitional network change events.
  • Project Management was a major responsibility in all positions.
  • Utilized project management software to allocate resources and budgets.
  • Project management within cost and time constrained environments.
  • Project management support from development through implementation phases.
  • Project Management responsibilities, Project Documentation control.
  • Provide on-site project management during construction contracts.

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17. Technical Support

average Demand
Here's how Technical Support is used in Controls Engineer jobs:
  • Provided technical support to production, providing problem solutions, determining problem root cause and implementing corrective actions.
  • Perform technical support optimizing system and network performance developing innovative automated methods for system updates and security tasks.
  • Served as technical support for Plant Central Engineering engaged in diagnosing and repairing automated paint manufacturing equipment.
  • Provided leadership and technical support for CVC team including initial training and responsibility for quality output.
  • Provide technical support for design and construction regarding protection & control related substation designs.
  • Provide technical support to multiple departments and assist in root/cause analysis reporting.
  • Provided new product solutions and technical support for heavy-duty engine manufacturing process.
  • Provided technical support to electrical contractor during control installation work.
  • Provided management direction and technical support to Electricians during breakdowns.
  • Provide daily technical support to maintenance resolving equipment/process issues.
  • Provided customer telephone and remote access technical support.
  • Provided surveillance and technical support for Network Operations.
  • Provided technical support on various Allen-Bradley hardware/software.
  • Provided technical support to production and maintenance.
  • Provide technical support for customer service department.
  • Provided on call and technical support for production issues and emergencies in order to maintain High Quality standards and production schedules.
  • Provided technical support over the phone and email to customers in the United States, Canada, and Mexico.
  • Provided technical support for customers regarding operation, features, and control systems for GE medium steam turbines.
  • Provide technical support to SNR Maintenance Engineering on the above responsibilities and all other technical related fields.
  • Performed customer training, commissioning of machinery, service calls and technical support of proven automated systems.

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18. Wonderware

average Demand
Here's how Wonderware is used in Controls Engineer jobs:
  • Designed system platform based HMI graphics utilizing Wonderware and InTouch10 industrial automation software.
  • Implemented alarms to include a robust system of notifications using wonderware.
  • Utilized Wonderware for three networked operator consoles.
  • Programmed motion application with PC based controller board and designed HMI with Wonderware & VisualBasic 6 including local and remote databases.
  • Utilized Taylor Process Window (DOS based), and later Early Wonderware InTouch for Windows PC's.
  • Completed chemical dosing PLC Program and accompanying HMI WonderWare InTouch HMI screens for AECOM bioremediation groundwater project.
  • Contract Designs specialized furnaces and scrubbers * Programmed GE 90/30 PLC's and Wonderware HMI's.
  • Program and configure SCADA systems, including Wonderware, Allen Bradley, GE.
  • Work with outside vendors to implement Wonderware MES 4.0 system.
  • Designed Wonderware InTouch HMI screens and control software.
  • Upgrade from A-B AdvisorPC to Wonderware.
  • Configured the new HMI using Wonderware.
  • Utilized Wonderware HMI development, Programmable Logic Controller Input/Output wiring checkout and startup support.
  • Programmed and commissioned Resin Batching unit used to manufacture pharmaceutical grade filters for PALL Corporation (Wonderware Intouch and Rockwell).
  • Developed new software in house projects (Wonderware, Siemens S7, Isagraf, Toshiba and Others).
  • Create Wonderware applications to be used on industrial HMIs and PCs located in control rooms.
  • Created HMI and data collection stations for Converting machinery with Wonderware's Intouch program.
  • Modified and created Proface and Wonderware HMI screens.
  • Developed HMI using Wonderware Intouch software.
  • Coke - Wonderware 7.0 HMI, Access Database, and PLCs.

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19. Controllogix

average Demand
Here's how Controllogix is used in Controls Engineer jobs:
  • Modernized a PLC5 barley transfer system into an automatic batching and production reporting ControlLogix application.
  • Designed and programmed Allen-Bradley ControlLogix data collection and display systems.
  • Experience with Rockwell PLC's (Allen-Bradley ControlLogix/MicroLogix/CompactLogix).
  • Developed Programming Standards using ControlLogix Add-on-Instructions.
  • Programmed and validated throughput / bottleneck analysis routines in GA, body and paint on SLC, PLC and ControlLogix controllers.
  • Control system changed out with Allen Bradley ControlLogix 5000 PLC and Panel View Local and Remote HMI's.
  • Interfaced, troubleshot and debugged production equipment with AB PLC 5's and ControlLogix 5000.
  • Program and troubleshoot ControlLogix, CompactLogix and Honeywell PLC's, etc.
  • Modified ControlLogix PLC programs and FactoryTalk View HMI application to support upgrades.
  • Used ControlLogix PLC in my systems with some CompactLogix, and MicroLogix.
  • Change PLC3 processors to AB ControlLogix platform for the entire paint process.
  • Complete Allen-Bradley system using ControlLogix, Control View, and DeviceNet.
  • Experience with Rockwell Software including RS5000 ControlLogix and FactoryTalk View SE.
  • Replaced PLC2's with SLC500's and ControlLogix units.
  • Worked with ControlLogix Motion on Pick and Place Robots.
  • Machine consists of eight ControlLogix PLC controllers.
  • Have also been design engineer for Siemens S7- 300/400, WIN CC Flex (HMI), ControlLogix, SSD Drives.
  • Worked with different types of motion (ControlLogix, Emerson, and Indramat) on Pick and Place Robots.
  • Analyze and reprogram the Rockwell- Allen Bradley ControlLogix PLCs to make the assembly line more efficient.
  • Programmed Allen Bradley ControlLogix PLCs and PanelView Plus HMI touchscreen displays for pneumatic conveyor control.

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20. Vision Systems

average Demand
Here's how Vision Systems is used in Controls Engineer jobs:
  • Designed, developed and integrated electrical/electronic process control, and machine vision systems for manufacturers throughout the world.
  • Programmed a variety of PLC's, HMI's, Robotics, Servo Controllers, and Vision Systems.
  • Programmed PLC and Vision Systems for an Automated In-process Inspection and Poke-Yoke.
  • Plant personnel training which included robotics and machine vision systems.
  • Programmed robots, material handling and vision systems.
  • Implemented vision systems for bottle cap inspections.
  • Program PLC, HMI, robots, vision systems, lasers, etc.
  • Developed Machine Vision Systems using DVT and Cognex In-Sight Micro 1100C color CCD vision cameras to detect products defects.
  • Worked with Keyence vision systems * Designed the current steering wheel test fixture that is in use today.
  • Quoted and designed production bottle quality and reject Vision systems (Cognex)
  • Load cells, LVDTs, Vision systems.
  • Developed DVT, Cognex and Keyence Machine Vision Systems to inspect parts for defects.
  • Well versed in Vision Systems (IFM Efector, Cognex, Keyence, etc.)

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21. Setup

average Demand
Here's how Setup is used in Controls Engineer jobs:
  • Train factory technicians and customers on setup and configuration of new control systems with occasional travel to customer locations.
  • Learned material setup for Caterpillar Tube Facility and developed setup procedure for unique engineering designs.
  • Provided customers with machine training including machine maintenance and basic machine programming and setup.
  • Involved in programmable controller setup/debug, weld control set-up/debug.
  • Interacted with LBE planners, HFAB PDE, PE, and HFAB planning to complete timely and accurate prototype setups.
  • Design, setup and maintenance of Factory Talk View visualization utilizing server / client relationships.
  • Contributed to global team meetings to discuss and improve Best Known Methods on system setup.
  • Worked on the setup of manufacturing cells, lean design practices and visual boards.
  • Work with advance controls engineer to program and setup new weld cells in house.
  • Created team lead position for part design checking and part setup in ERP system.
  • Completed HFAB device setups to ensure smooth transition through HFAB processing to assembly sites.
  • Configured / setup simulation lab for Factory Acceptance Testing on software modules and blocks.
  • Educate customers and journeymen on the automation programs during equipment setup and start-up.
  • Combined efforts with QC and HFAB planning to complete MFF setups in HFAB.
  • Prepared SCADA procedures, computer setup procedures and test result reports.
  • Result: Reduced setup time and shim changes.
  • Machine vision system programming, setup and testing.
  • Drive systems installation and setup.
  • Selected Contributions: Setup soldering station to allow for the building and repair of cables and receptacles in house.
  • Direct panel wiring, setup, programming and debugging of fixture * Conduct service calls and provide follow-up support.

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22. DCS

average Demand
Here's how DCS is used in Controls Engineer jobs:
  • Performed DCS plant automation and database configurations on Honeywell
  • Diagnose facility DCS operational problems.
  • Provided advanced support for customers issues related to DeltaV DCS and other Emerson control system products in all types of industries.
  • Worked on team that replaced Fisher and Porter DCS with Delta V system and upgraded old DCS to more modern system.
  • Interfaced End user DCS with PLC that help in material management and now followed as trend to provide as utility.
  • Project Controls Engineering (Contract) Manage and oversight of the GE Mark V and Ovation DCS commissioning.
  • Developed and implemented conversion of control system from DCS to PLC system for main water distribution system.
  • Appointed to play key role in training new Control Engineers on DCS operations and operational procedures.
  • Design industrial controller cabinets for DCS, and turbine-machine controls upgrades for the Mark Vie platform.
  • Ensured that equipment was installed and communicating correctly to DCS (WDPF or TXP.)
  • Worked in LN2000 DCS Card parts production, control cabinet assembly, system integration.
  • Operated equipment in the pilot plant using a digital control system (DCS).
  • Led plant control DCS interface factory acceptance test with IEC61850 high voltage substation gear.
  • Work with plant engineers and technicians to integrate EES system into plant DCS.
  • Interfaced the DCS control system with boiler feed water in Foundation Field-bus.
  • Design of DCS/PLC control systems for nuclear power and water industries.
  • Work a lot with distributed control system (DCS) planning.
  • Deal with the input and output modules that form DCS.
  • Started and operated ARP and Units using DCS Controls.
  • Designed the DCS Network architecture diagram for the plant.

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23. Hvac

average Demand
Here's how Hvac is used in Controls Engineer jobs:
  • Lead HVAC controls development - detailed engineering specifications, hardware and software requirements, comprehensive test plans and electrical wiring diagrams.
  • Certified in Natural Gas Distribution, Electrical Power, HVAC, Central Decontamination, Furnace, and multiple standard utilities.
  • Monitored and control laboratories' HVAC, equipment and lighting fixtures using Honeywell Enterprise Building Integration software.
  • Designed control systems for the manufacture of direct-fired make-up air HVAC systems for commercial and industrial applications.
  • Designed and supervised the installation of HVAC systems in pharmaceutical factories and shopping malls across Egypt.
  • Assist Electrical Maintenance, HVAC, and Manufacturing Support Technician for level three technical support.
  • Led electrical product design activities for a category of HVAC products sold outside North America.
  • Analyzed more than 100,000 data points to continually enhance HVAC and chilled water systems performance.
  • Upgrade building's HVAC facilities to PLC based controllers to optimize customer operating expenses.
  • Provide product support worldwide for HVAC equipment used on commercial and military aircraft.
  • Run service calls on HVAC equipment; maintain PM schedules on HVAC equipment.
  • Provided computer based controls system for the HVAC system on the space station.
  • Job duties: Calibration / Installations/ HVAC/Air-Balancing, Commercial DC pumps/drives.
  • Use metal fabrication tools, do extensive self designed HVAC/data wiring.
  • Repair and operation of all types of HVAC/R equipment and systems.
  • Organized and delivered HVAC controls training classes to customers.
  • Direct digital control for HVAC and security applications.
  • Assisted as required with HVAC control issues.
  • Operated as team lead in HVAC Department.
  • Supervised HVAC technician and 2 electricians.

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24. CNC

average Demand
Here's how CNC is used in Controls Engineer jobs:
  • Engineer troubleshooting and updating automated CNC systems and related machines.
  • Configure Communications and Program PLC and CNC-based Machinery.
  • Provided electronic CNC / PLC Analog / Digital drive hot racks to support plant operations during critical machine tool downtime.
  • Inspected, installed, and serviced 2-axis CNC lathes, 3-axis CNC mills, and 3-axis CNC bridge mills.
  • Hand-selected to integrate CNC machines with robotic part loading systems and replacing outdated CNC controls with current systems.
  • Programmed CNC routers and machining centers used to fabricate parts for guitars using MasterCam CNC programming software.
  • Used 3-D modeling of cells along with CAM software to define CNC and robotic paths.
  • Implement a wide selection of optional equipment onto ten varying models of CNC vertical machines.
  • Developed automation for robotic welding cells, material handling cells, and CNC networks.
  • Developed a CNC Machining Center with Robotic feed to finish brake disc.
  • Operate CNC plasma cutter that produces parts for various types of trailers.
  • Maintained all computerized facility equipment, including CNC mills and lathes.
  • Designed and prepared working assemblies, details and CNC drawings.
  • Used AutoCAD to create machining files for CNC milling machine.
  • Handled CNC programming, 2 axis NC punch processes.
  • Network configuration and data mapping between CNC and PLC.
  • Created universal program and FB's to be used by all MTC200 & MTCNC platforms, for FIS.
  • Experience with ladder design for PLC's & CNC's.
  • Implemented and installed the first Allen-Bradley 8200-AT CNC control on a machine tool retrofit of a Bullard vertical turret lathe.
  • Designed hardware and software for CNC and PLC controlled machine tools and automation for a systems integrator.

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25. ABB

average Demand
Here's how ABB is used in Controls Engineer jobs:
  • Provided tuning of ABB Three element level control on a Nuclear Reactor Pressure vessel at Dresden Station - Unit 2.
  • Led the Factory Acceptance Tests for our projects in progress (ABB-Automation-Madrid(Spain), and Yokogawa-France).
  • Assisted with the installation of the first ABB IRB-6400 S-4 series robotic system put into North American production.
  • Facilitated customers during development, testing, and implementation of ABB, Rockwell, and other systems.
  • Programmed, set-up, and troubleshot Adept Cobra 600, and ABB Robotic systems and their controls.
  • Support and adjust robot paths as required on assigned projects (FANUC & ABB Robots).
  • Integrate industrial automation robotics (ABB, Allen Bradley, PLC) with system management software.
  • Plant uses ABB robots, Allen Bradley PLC's and a wide variety of automation equipment.
  • Performed programming and debugging of ABB Robots (S-4CPlus and IRC5) and digital welders.
  • Provide technical support for Siemens S7 PLC, ABB Robot, WinCC and assembly machinery
  • Configured an ABB Variable Frequency Drive with parameters requested by client.
  • Worked on ABB robotic weld cells for modification to new process.
  • Automated robotic welding process, using Siemens 1500and ABB robots.
  • Debug ABB robotic programs for customer automation.
  • Program and troubleshoot ABB Robots.
  • Write code and implement for new projects using S5 & S7, WinCC and ABB robots (IRC5 control).
  • Use the PLC to troubleshoot problems with the automated weld cells.Create, and modify programs for ABB robots to improve productivity.
  • Attended week long One-Team Leadership training, week long ABB Robotics Training and Cognex Cameras.
  • Developed High-Fidelity simulator for ABB Vectren (273 MW, Coal fired power plant).
  • Programmed ABB robots in RAPID for panel layup and bussing system using RobotStudio.

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26. Devicenet

average Demand
Here's how Devicenet is used in Controls Engineer jobs:
  • Configured LAN, DeviceNet networks for automated machinery systems.
  • Configure networks using ControlNet and DeviceNet software.
  • Witness failure of networking technology DeviceNet.
  • Plant currently uses Allen Bradley for all controls including DeviceNet for communication with I/O blocks, robots, and weld controllers.
  • Plant instrumentation improvements included conversion of remote FlexIO from DeviceNet to DH+ and interfaces between old and new systems.
  • Created and implemented a variety of technology solutions, including DeviceNet and SMC Remote I/O systems.
  • Control Networks Physical Layer (Control net, DeviceNet, Ethernet/IP).
  • Work with DeviceNet, Ethernet/IP, and ControlNet.
  • Machine interface using Rockwell DeviceNet controlled from Contrologix 5000 Safety Processors.
  • Use Allen Bradley Ultra 3000 Drives with Devicenet among other drives.
  • Integrated Proface touch screen panels on DeviceNet and Ethernet for the Toshiba VSeries PLC.
  • Worked with a variety of communications types: Ethernet, Devicenet, and Controlnet.
  • Troubleshooted and commissioned for the Baggage Handling System in a Devicenet and Controlnet network with a Control Logix PLC
  • Develop network structure for multi node machines using Ethernet I/PDeviceNet, Modicon and Modbus.

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27. Matlab

average Demand
Here's how Matlab is used in Controls Engineer jobs:
  • Conducted testing and validation of ECU software with HIL, SIL, and Vehicle testing; using INCA and MATLAB.
  • Used code generation tools in MATLAB to generate C code to develop communication on Electronic Throttle Control (ETC).
  • Evaluated flight test data in real time using MATLAB to prioritize the test plan and ensure deadlines were met.
  • Developed the model- based controller in MATLAB, implemented it in LabVIEW, and tested it in real-time.
  • State feedback and full order observer design using MATLAB scripting.
  • Simulated this control system using both MATLAB and Excel.
  • Developed the model in MATLAB.
  • Developed a Matlab-based system simulation tool to estimate power production in specific locations with hourly resolution from previously recorded data.
  • Created Matlab scripts to help automate TAOS simulation runs and the production of data points for use in motor marketing analysis.
  • Developed a full system model in Matlab of an autonomous vessel that dragged an underwater sonar system array.
  • Used MATLAB to do robot s localization simulation and turned it into C. Designed and built driver circuit.
  • Played a key role in the development of a Matlab tool to automate Microsoft Word report generation.
  • Analyzed the braking performance, in terms of distance and velocity to prevent collisions in Matlab.
  • Displayed and tuned company's industrial controllers using Matlab and Siemens PLC systems.
  • Prototyped the design using MATLAB and C code for testing in the simulator.
  • Developed models in C++, Matlab and Java for optimum fuel economy.
  • Matlab/Bladed - Optimizer Design of Control Algorithms.
  • Use Clearcase with Matlab to compile SW flash files implemented on the ECM in order to test controls performance and strategies.

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29. SLC

average Demand
Here's how SLC is used in Controls Engineer jobs:
  • Designed, developed and tested the controls for a grommet inspection station utilizing an Allen-Bradley SLC 500 PLC and vision system.
  • Performed a PLC and communications upgrade from a SLC 5/04 to a SLC 5/05 on a De-Palletizer.
  • Installed set-up parameter and interface with Allen Bradley PLC 5/30, 5/40 and SLC 503.
  • Created a tote filler SLC500 / PanelView allow bottling by others.
  • Programmed SLC500 AI used to control rotating dial ultrasonic welding station.
  • Connected all SLC 5/03 and 5/04 to common network.
  • Replace SLC 5/03, 04, and 05 Allen Bradley processors and download programs to them.
  • Upgraded old machines (using SLC-500 instead of PLC-2).
  • Upgrade the processor SLC 5/03 with SLC 5/04.
  • Program and Debug Allen Bradley SLC500, PLC5 Controllers and the Panelviews for an automatic assemble line.
  • Developed Mold Probe Module Station contact lens system, using A&B SLC-500 with Wonderware.
  • Design modifications for safeguarding controls per OSHA and plant requirements with SLC500 & Modicon PLC platforms.
  • Project work: Rewrite SLC500 program to control a press water recycle system.
  • Write and modify Allen Bradley SLC 500 plc logic to decrease cycle time.
  • Assign all IP address to new upgraded slc 5/05 processors.
  • Maintained and modified boilers and chillers SLC PLCs for improvements.
  • Experience with Allen-Bradley SLC-500 controllers using RSLogic-500 software and RSLinx.
  • Design and Startup of Allen Bradley SLC and Intellution System for a Waste Water Monitoring System.
  • Programmed AB SLC 503 and Panelview 1400E , and DTAM Operator stations.

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30. Electrical Design

low Demand
Here's how Electrical Design is used in Controls Engineer jobs:
  • Contributed to electrical design for AdvantageONE offshore cementing skids; certifying mechanical/electrical design work for ATEX certification through ABS/DNV.
  • Perform upgrades/retrofits to existing control systems that are obsolete including electrical design, programming, testing, and installation.
  • Managed electrical design of furnace control system including instrumentation, material handling, and man machine interface.
  • Developed electrical designing for systems, power and control schematics using Electrical AutoCad 2014 for several projects.
  • Implemented engineering, programming, commissioning, electrical design activities and project management as required.
  • Managed electrical design and development as per customer's specifications for every project.
  • Guided engineering team in Programming and Electrical design decisions.
  • Developed and reviewed electrical designs.
  • Handled all aspects of electrical design from schematics, panel building wiring, test and debug, installation.
  • Created the electrical design work for a Tier 4 Final Red Tiger cement truck Experience with:.
  • Control Panel Design, Electrical Design, loop & logic diagrams (AutoCAD).
  • Served as electrical design specialist for all controls in company products using NEC standards.
  • Created I/O list and worked with electrical designers to develop BOM and electrical schematics.
  • Develop the entire electrical design from concept to wiring diagrams to programming through implementation.
  • Complete electrical design using Siemens and Allen Bradley PLC line of the products.
  • Performed electrical design of control system panels, HMI panels and sensors.
  • Managed the external electrical design resources through two major production line expansions.
  • Worked on system electrical design, corrected design faults in legacy systems.
  • Worked on the electrical design with vendors providing new equipment.
  • Worked with AutoCAD for Electrical designs.

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31. Electrical Controls

low Demand
Here's how Electrical Controls is used in Controls Engineer jobs:
  • Initiated and coordinated department refurbishment program to replace electrical controls on old Grinders and Lathes.
  • Conceptualized, coordinated and instituted complex electrical controls projects, including generator control and load-shedding.
  • Supported line builds by researching electronic equipment and designing electrical controls for mechanical equipment.
  • Install electrical controls devices/components in support of reliability and continuous improvement projects.
  • Developed software and electrical controls for upgrades to production equipment.
  • Design processing equipment including both electrical controls and mechanical systems.
  • Manage electrical controls and welding documents.
  • Provided designed specs for electrical controls systems for upgrades and newly installed systems and wrote software codes for electrical support equipment.
  • Field Service Engineer duties responsible for troubleshooting electrical controls on an as required basis during customer down time events.
  • Design, document, and install electrical controls in various types of systems according to customer specification.
  • Design, program, & install electrical controls for all types of machine and assembly operations.
  • Wire electrical controls, motors, sensors, and drives, for high-speed printing machinery.
  • Provide electrical controls expertise in support of the day to day manufacturing operation.
  • Designed electrical controls for shaft, roll, and core handling equipment.
  • Project leader for the electrical controls systems of a new Body shop.
  • Design of Electrical Controls Systems for Use in Manufacturing Facilities.
  • Develop and design electrical controls for the food process industry.
  • Design of electrical controls using AutoCAD and PLC programming.
  • Performed electrical controls design and PLC programming.
  • Contract Position) * Performed electrical controls debug and engineering support for several large automated machine projects.

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32. Cognex

low Demand
Here's how Cognex is used in Controls Engineer jobs:
  • Develop Cognex vision camera applications.
  • Worked on Vision Interface to Cognex Cameras and modified the graphical screens that detailed status information from Rivet machines.
  • Implemented a Vision System (Cognex) to monitor and detect defective/miss-assembled parts.
  • Program Cognex In-Sight Cameras for vision inspection and part location.
  • Panel Mate CH series 1700, DVT, Cognex Vision System.
  • Used vision cameras (Cognex) for failsafe and quality of produced parts.
  • Developed Cognex camera to scan, and display 1-D barcode type.
  • Integrated Cognex Vision System in the assemble process.
  • Programmed Keyence and Cognex Cameras Cognex barcode readers 2D and 3D.

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33. PID

low Demand
Here's how PID is used in Controls Engineer jobs:
  • Worked in modifications and verification for electrical and PID drawings.
  • Performed Model/Software/Hardware in the Loop and Rapid Control Prototype development.
  • Designed PLC-5 based controls systems for the automotive body welding lines for Chrysler PT Cruiser and Chrysler Intrepid LH.
  • Maintained up-to-date controls records for approximately 200 points of control to enable rapid troubleshooting and system upgrades.
  • Developed/Integrated/Tested custom PLC code, PID loops, and HMI for ECCS at Boeing Delta IV SLC37B.
  • Configure PID loops to control sensitive processes where closed loop control is necessary.
  • Utilized modular based design to rapidly build software prototypes and prove design concepts.
  • Designed PID controllers for both throttle position controller and engine speed control.
  • Involved in developing I/O & PID loops drawings for brewing modernization project.
  • Perform exhaustive PID and control feedback tuning for optimum equipment performance.
  • Deployed PID controller to FPGA and calibrated in NI VeriStand.
  • Fine-tuned PID loops to maintain temperature among clean rooms.
  • Specialized in PID loop setup and tuning.
  • Created digital PID - published see above.
  • Performed calculations and coordination of distance and over-current relays in view of protective zones, relays operating characteristics, rapid/delayed auto-reclosing.
  • Developed a PID controller to achieve stable facial tracking for a PTZ camera using python and Ros.
  • Tuned the PID controller to make the quadcopter be more stable and react faster to disturbance.
  • Implemented PID based control loops, performed loop checking and worked with Modbus and Ethernet protocols.
  • Designed PID and lead-lag compensator networks to stabilize and optimize feedback control system.
  • Program Allen Bradley PLCs and HMI stations, multi channel PID controllers, data acquisition and panel meters.

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34. New Equipment

low Demand
Here's how New Equipment is used in Controls Engineer jobs:
  • Assisted in maintaining up-time capability, new equipment installation, engineering changes and equipment improvements.
  • Provide technical support and field service for new and legacy machines as well as installation of new equipment and training operators.
  • Provide technical support and training for production / ESA teams on new equipment installations and process equipment modifications throughout Paint Shop.
  • Received NEA forms from SE Project Managers for new equipment to be accepted into the MNOC for alarm surveillance.
  • Researched and recommended new opportunities for new equipment to reduce costs and/or improve performance over current equipment and setups.
  • Traveled as Delphi representative to Mexico, Canada and Portugal to install and train customers on new equipment.
  • Time constraints were critical as all new equipment was to be installed during 2 week shutdowns.
  • Program Team lead for new equipment design and electrical controls using RS Logic 5000 and 500..
  • Traveled as ATR representative to many US locations to install and train customers on new equipment.
  • Assisted staff in installing new equipment (sensors, switches, drives, etc.)
  • Secured new equipment to resolve existing problems by teaming with internal engineers and external vendors.
  • Design, Test and Implement New equipment controls and retrofit New Controls on Older equipment.
  • Submit cost proposals for large machine repairs, facilities projects or new equipment installations.
  • Train operator and maintenance staff to use, repair, and maintain new equipment.
  • Plant Engineer - Responsible for New Equipment specification, acquisition and installation.
  • Assisted in developing capital project programs for new equipment and major repairs.
  • Updated electrical schematics, and created new schematics for new equipment.
  • Work included new equipment as well as update of existing equipment.
  • Debug & develop programs for new equipment and upgrades.
  • Managed skilled trades to install and validate new equipment.

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35. Modicon

low Demand
Here's how Modicon is used in Controls Engineer jobs:
  • Generated machine sequencing and operator interface software for Modicon 3220 series controllers.
  • Programmed Modicon and Allen-Bradley programmable logic controllers.
  • Developed programs and networks for the Modicon PLC's.
  • Designed control program using Modicon Quantum CPU.
  • Used 8-Modicon-984's with Modsoft.
  • Experience with Modicon PLC's (M340).
  • Experience with the programming of Modicon 984 series, Allen Bradley PLC 5 and Panelmate 4000 HMI units.
  • Write Modicon, Modicon Quantum, InTouch.
  • Stand Alone MMI experience includes various Allen Bradley Panel view products, and Modicon Panel mates.
  • Utilized Modicon's Quantum [ ] processor for the Collectors and Momentum TSX [ ] for the ARMs.

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36. AC

low Demand
Here's how AC is used in Controls Engineer jobs:
  • Designed and supervised manufacture of PLC control systems and operator interface for printing equipment as well as associated custom process automation.
  • Engineered replacement of rotating exciters with static exciters and voltage regulators for a 2.4 Megawatt hydroelectric generating station.
  • Developed PLC software for the above equipment including operator interface terminals for system management and data acquisition.
  • Supervised environmental cleanup of operational facilities after major power plant explosion and helped steel making operations resume.
  • Provide in-depth knowledge of pharmaceutical processes to new system development, existing system maintenance and troubleshooting.
  • Developed and tested human machine interface for governor and unit controller cabinets utilizing Easy Builder 5000.
  • Coordinated and created technical procedures on training, manufacturing, deployment, and re-branding documentations.
  • Supervised the electrical installation, designed the power distribution and interface with other equipment controls.
  • Developed characterization logic and software for Ford transmission assembly line capable of producing 140 transmissions/hour.
  • Developed controls for a food-packaging machine sold in the European market increasing market penetration.
  • Prepared controls design description documents and SAMA (Scientific Apparatus Manufacturers Association) diagram.
  • Commissioned and debugged software, mechanical, and electrical aspects of assembly line/manufacturing stations.
  • Work included supervision of co-operative students, contact engineers, and hourly electricians.
  • Defined technical specifications for fasteners, coatings, ordering drawings and accessory items.
  • Utilize Root Cause Analysis techniques to drive Body Manufacturing continuous improvement processes.
  • Coordinated and interacted with building administrators and mechanics to solve problems on-site.
  • Project Owner for pharmaceutical production line installation from design stage through validation.
  • Investigated designs and manufacturing problems to maximize production and minimize costs.
  • Developed proof-of-concept / prototype software demonstrating basic functionality according to requirements.
  • Prepared specification documents for contractors to support new and ongoing projects.

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37. Omron

low Demand
Here's how Omron is used in Controls Engineer jobs:
  • Used Omron and Panasonic PLC software for Packaging Equipment * Traveled to field job site to oversee electrical installation of project.
  • Programmed Omron PLC's to track part numbers of 50 models, equipment faults, and record the production count.
  • Facilitate maintenance technicians with troubleshooting of existing plant equipment using Siemens S7 and Omron control systems and HMI's.
  • Incorporated an Omron laser system to verify proper installation of retainer and key assembly on valves of V8 head.
  • Programmed Allen-Bradley, TI/Siemens, and Omron PLC systems.
  • Provide Omron PLC support and creation as needed.
  • Program PLC's, most of which were Omron.
  • Designed automated equipment with IDEC, Omron, and Keyence PLC controllers to manufacture connectors for the automotive industry.
  • Programmed numerous PLCs (Omron, Toshiba, Allen Bradley, Kawasaki).
  • Developed Omron PLC Control Systems for Prison Operations around The United States.
  • Program Allen Bradley, Automation Direct and Omron PLCs.
  • Program a wide variety of industry leaders PLC's: Allen Bradley Control logix, Omron, Schneider, Omron.
  • Programmed Omron PLC's, Keyence HMI's, OTC and Motoman Robots.
  • Changed Omron handheld bar code readers to Keyence handheld and fixed readers.

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38. Mitsubishi

low Demand
Here's how Mitsubishi is used in Controls Engineer jobs:
  • Used GE 90-30 and Mitsubishi controllers on occasion when the customer specified these brands.
  • Assist customers with getting the warranty for their Mitsubishi Electric System.
  • Created logic for program design using Mitsubishi PLC.
  • Experience with AS Mitsubishi processors.
  • Service controls engineer experienced in working with Allen Bradley and Mitsubishi PLC logic as well and Fanuc Robots.
  • Programmed first Tire Assembly Machines to use Mitsubishi at Bridgestone in Morrison, TN.
  • Utilized Mitsubishi and Siemens PLCs and drives in designs.
  • Write or modify program for Allen Bradley, Mitsubishi and Omron PLCs as needed to support production needs.
  • Designed and programmed Mitsubishi, Allen Bradley, Toyopuc PLCs and HMI's for various manufacturing plants.
  • QuickStep, Mitsubishi's GX Developer, RSLogix, Think & Do Studio.
  • Control systems including Allen-Bradley, Omron, Mitsubishi, C-more HMI, Wonderware
  • Program Plc Allen Bradley Mitsubishi idec.
  • Program Fanuc, Denso, Mitsubishi and Staubli Robots.

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39. BOM

low Demand
Here's how BOM is used in Controls Engineer jobs:
  • Construct Bill Of Materials (BOM) for each system, inventory electrical components and identify alternative solutions for every part.
  • Performed all aspects of design including schematics, BOM, ordering, programming, debugging, installation, and commissioning.
  • Create line drawings BOM and cabinet layout, along with programming the HMI and PLC for water filtration skids.
  • Created Bill of Materials (BOM's) for field equipment and control devices for baggage handling design projects.
  • Created wiring schematics, control panel layouts, bills of material (BoM) and assembly diagrams.
  • Developed complete BOM required for Control Panels and base plate panels to meet standard or contract requirements.
  • Developed project definition, cost estimates, BOM, risk assessment plans, project schedule.
  • Created BOM, specified and ordered relaying and control materials for assigned substation projects.
  • Update production Bill of Materials (BOM) and create material masters as necessary.
  • Created BOM for assemblies and sub-assemblies, generated monthly production plans and MRP.
  • Created production orders and managed bill of materials (BOM) for parts.
  • Created BOM's, work orders for manufacturing and production fabrication and assemblies.
  • Managed existing BOM whenever new designs were to be included in proposed system.
  • Created electrical schematics, panel layout drawings, BOM using AutoCAD.
  • Design of Controls Panel layout and bill of material (BOM)
  • Provided the electrical diagrams and BOM's for design changes.
  • Provide quality assurance during BOM locks prior to development builds.
  • Manage the global BOM and global Engineer Order systems.
  • Generated BOM of all devices.
  • Developed controller software, HMI, wiring drawings, panel layouts, P&ID, BOM, manuals and SOP.

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40. Rsview

low Demand
Here's how Rsview is used in Controls Engineer jobs:
  • Worked with RSView32, Factory Talk View, Panel View Component, Panel View Plus and C-More.
  • Experienced on Rockwell RSVIEW32 Software for control of bio-diesel plant instruments.
  • Designed plant HMI system using Allen Bradley RSView32 software.
  • Designed RSView32 program for HMI programming.
  • Developed the PLC control, and Touch Screen Display software (RSLogix5000 and RSView ME).
  • Installed, maintained and performed trouble shooting of code for Rockwell RSView operator interface.
  • Design and implement HMI/MMI with PanelViewPlus, RSView, PanelView, and CTC.
  • Program Operator Interfaces using Allen Bradley Panel Builder and RSView Studio-ME.
  • Used Factory Talk ME and RSView Studio, PanelBuilder32.
  • Engineered electrical / automation systems for a JIT manufacturing facility including plc programming and A-B HMI's with RSView and PB600.
  • Delivered complete HMI design and high-level function instructions through the in-depth use of Allen-Bradley Logix 5000 and RSView Studio capabilities.
  • Developed and/or PLC and HMI programs for automated machines and fixtures using RSLogix 5000and 500, PanelBuilder and RSview ME.
  • Job was sheet metal assembly of the Caliber and Compass Automobile, RSLogix, ControLogix (5000/500), RSView.
  • Familiarize self with automation and control software such asAllen Bradley RSView 32 and RSLogix5000.
  • Programmed with RSLogix 5/5000, RSView32, PanelBuilder32, Think-n-Do and Intellution software.
  • Modified Panelview programs/alarms using RSView, Factory Talk View Studio, etc.
  • Used Wonderware and RSView for operator interface and SCADA.
  • Programmed AB PLC's, RSview HMI's, Kawasaki and Fanuc Robots.
  • Maintained Production Support 24/7 coverage Maintained HMI stations with updates and control changes RSView32 / FactorView RSStudio Screen Edits.
  • Use of Fanuc controls, Siemens Step7 and Siemens HMI, Allen Bradley RSView, RSLogic.

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41. Conveyor Systems

low Demand
Here's how Conveyor Systems is used in Controls Engineer jobs:
  • Developed programming standards for utilizing AutoMod Simulation software to emulate conveyor systems.
  • Engineer installing and troubleshooting automated conveyor systems and related machines.
  • Have experience commissioning the conveyor systems after installation.
  • Provided technical support to production on any control or electrical issues and conveyor systems by phone, email and on-site.
  • Performed electrical audits at customer sites to ensure accuracy of drawings compared to as built status of conveyor systems.
  • Co-authored a white paper on the use and benefits of utilizing AutoMod for emulation of integrated conveyor systems.
  • Created control panel and electrical wiring drawings for conveyor systems to be installed in new distribution centers.
  • Experience with Automatic Storage and Retrieval Cranes, Automated Carousels and all types of Automated Conveyor Systems.
  • Worked on four conveyor systems that included troubleshooting wiring, mechanical, and operational changes.
  • Install, test, maintain and modify new and existing baggage conveyor systems.
  • Created PLC and PanelView applications; commissioned and tested new conveyor systems.
  • Programmed automated body part delivery conveyor systems for BMW's body shop.
  • Design, check, and commission control panels for conveyor systems.
  • Commission conveyor systems for Ford Zeta Engine repair bay assembly lines.
  • Designed the electrical device layout of conveyor systems using AutoCAD 2007.
  • Commissioned baggage handling conveyor systems according to the FAA Government rules.
  • Designed custom interfaces that integrated conveyor systems and robot cells.
  • Job Description: Assisted with designing conveyor systems for various Facilities
  • Travel to customer sites to install and run conveyor systems
  • Install and troubleshoot new conveyor systems and additions.

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42. Motion Control

low Demand
Here's how Motion Control is used in Controls Engineer jobs:
  • Designed motion control and positioning, temperature, humidity, and velocity controlled atmosphere systems applications for special projects.
  • Used dedicated 2-axis motion controls and designed operator interface consisting of a touch screen monitor.
  • Assisted maintenance technicians with complex control/motion control problems and calibration of plant instrumentation.
  • Integrated a motion controller and several temperature controllers in a bakery.
  • Participate in design and integration of low complexity motion control systems.
  • Host computer design utilizing a PC AT embedded platform running custom software to synchronize and communicate with motion control system.
  • Design work included PLC, control panels, schematics, motion control, PLC programming, machine commissioning at customer site
  • Introduced Motion Control, Machine Vision, Robotics and Data Acquisition technologies into American Tool development practice.
  • Participated in design and development of the Thomson Motion Control Products distribution CD.
  • Programmed motion control of gold deposition device in BASIC dialect.
  • Designed motion control system (Allen Bradley, Emerson).
  • Create or improve PLC, HMI and Motion Control programs.
  • Designed PLC motion control programs.
  • Designed all of the motion control and B&R graphic screen feedback for the tests and therapy.
  • Designed operator station touchscreen linking AB1394 motion controller and individual AC inverters, plus Flex I/O.
  • Developed firmware for motion controllers and automotive ECUs.
  • Developed and implemented design of motion control system for micron-level, galvo-based, high-speed laser positioning system for IC device singulation.
  • Developed multi-axis motion control system using Analog Device, Infineon, and TI microprocessor.
  • Worked on Sinumerik NCU, Sinamics drives motion controller S120, G120 etc.
  • Integrated PLCs, motion controllers, and HMIs into systems.

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43. Factorytalk

low Demand
Here's how Factorytalk is used in Controls Engineer jobs:
  • Developed and supported HMI using FactoryTalk VisualStudio, Parker Factory Display Manager, Interact Express, and CTC Machine Shop Studio.
  • Developed HMI programs with FactoryTalk Me.
  • Programmed control system for conveyors and linear sorters using RSLogix 5000/500/FactoryTalk View.
  • Assisted with the programming and HMI interfacing using RS Logix and FactoryTalk on Dewatering machinery used in the States and abroad.
  • Worked extensively on PLC- Compact Logix Controller [ ] Interfacing with PanelView 1000 HMI using FactoryTalk view studio software using Ethernet.
  • Design automated control systems for custom automatedequipment using Allen Bradley RSLogix500, RSLogix5000 FactoryTalk View and Siemens step 7.2.)
  • Developed stand-alone HMI application with Wonderware, InTouch, Rockwell Automation FactoryTalk, RSvivew.
  • Supported maintenance electricians and programmed interfaces to plant supervisory network using Allen Bradley RSLogix with Panelview and Factorytalk HMI.
  • Program HMIs using Allen Bradley FactoryTalk, Automation Direct C-More, Wonderware and Visual Studio .Net 2013.

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44. C++

low Demand
Here's how C++ is used in Controls Engineer jobs:
  • Developed AutoPilot device firmware in C and C++ to precisely guide industrial agriculture equipment.
  • Programmed, C++ and C#, proprietary real time Windows based controls for machine tools and patented gauging systems.
  • Develop firmware of control boards and their high-level control program using IAR Embedded Workbench and Visual Studio C#/C++.
  • Developed web-based user interface control software in C++, Perl and HTML/CSS running on a Debian Linux server.
  • Developed 3D rendering tools for in process visual feedback of CNC machine tools in C++ and LabView.
  • Designed and developed software for embedded controls and applications on PC platform, in C/C++ and Java.
  • Developed position keeping, autopilot, track-following, and other control system software in Microsoft Visual C++.
  • Developed 6-axis vessel simulation software in C++ for tuning of the multitude of control systems.
  • Modeled in C++ the propellant utilization system with collected data from wide range of principles.
  • Developed Windows based calibration software for the production line using Visual Basic and Visual C++.
  • Programmed in Visual C++ to design and maintenance Supervisory Control and Data Acquisition.
  • Created numerous process-improvement Perl, FORTRAN, C/C++ routines and VBA macros.
  • Ported HI software from 7811 to 68HC12 based platform using C/C++ compiler.
  • Embedded software design, development and review in C and C++.
  • Developed unit test drivers in C++ to validate simulation models.
  • Created and maintained C/C++ code.
  • Hand coded software and implemented models by reading & analyzing the requirement documents in Embedded C, Embedded C++.
  • Developed various test tools using Borland C++ and MS Visual Basic.
  • Developed applications using C/C++ on HP-UX and Solaris.
  • Code compliers used Visual Basic and Visual C++.

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45. Automation Systems

low Demand
Here's how Automation Systems is used in Controls Engineer jobs:
  • Examined customer requirements for new automation systems, designed and implemented creative solutions to resolve complicated packaging problems.
  • Installed and serviced material handling automation systems equipment in locations throughout north America.
  • Provided technical training and remote support for maintenance and operation of automation systems.
  • Implemented and designed digital control automation systems for commercial and government businesses.
  • Manage and lead engineering and commissioning of material handling automation systems.
  • Designed and programmed automation systems for airport baggage handling systems.
  • Perform factory testing and configuration of controls and automation systems.
  • Design, development and commissioning of automation systems.
  • Updated AutoCAD prints on finished material automation systems.
  • Designed wiring diagrams for automation systems using EPLAN
  • Programmed Material Handling Automation systems.
  • Provide continuous development of machine PLC and HMI software for industrial scale laundry automation systems.
  • Research and development of linear actuator products, and automation systems.
  • Trained Maintenance personnel on PLC programming in automation systems.
  • Chilled Water Plant, Building Automation Systems controls.
  • PLC-Based Automation Systems, A.C.
  • Developed and installed real-time automation systems for raw material handling and tracking, blast furnace control and rolling mill control applications.
  • Develop, implement, and maintain state of the art industrial automation systems.
  • Implement Engineering designs: flow diagrams, digital controls & building automation systems.
  • Designed and Engineered Temperature Control Systems (TCS) and home automation systems.

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46. GM

low Demand
Here's how GM is used in Controls Engineer jobs:
  • Drive discussions to challenge necessary paradigms and develop business cases for realization where appropriate.
  • Calibrated instrumentation in the GMP manufacturing environment.
  • Provide support to American Electric Power's (AEP) Grid Management Deployment (GMD) team as a Consulting Engineer.
  • Helped senior members on Six Sigma projects to reduce cycle time and improve efficiency of calibration integration and regression test process.
  • Applied effective and pragmatic approaches for engaging stakeholders aimed to meet their expectations and provide them with prompt and responsive support.
  • Integrate with various levels of GM personnel to troubleshoot systems, resolve application problems, while maintaining outstanding customer relations.
  • Championed diagnostic development and testing for thermal section of rechargeable energy storage system (RESS) for GM Hybrid vehicles.
  • Group Leader of engineering group responsible for production calibrations of all GM worldwide applications as well as non-GM customers.
  • Increased solids in pigment slurry by collaborating with R&D engineers on control systems for new filtration system.
  • Completed a two month project at Sun Chemical Corp. integrating control of dry pigment batching and conveying.
  • Help develop LDR and STL logic for the tire inflate/balance system for the conveyor system for GM.
  • Control system conversion of a Pharmaceutical tablet press machine, in a GMP/FDA regulated environment.
  • Led two facility-wide Six Sigma Green Belt projects through all phases of the DMAIC process.
  • Improved cycle time in a cell by 2% using Six Sigma Tools and MiniTab.
  • Designed communication layout for 18 PLC-5 processors and their 40 remote panels per GM guidelines.
  • Installed systems at GM, Inland Steel, Chrysler, and Ser-Well Company's.
  • Design and develop new PLC and HMI programs from scratch using Global GM standards.
  • Designed four circuit boards with microprocessors and USB interfaces for the AATI Fragment Analyzer.
  • Provided classroom instruction to GM personnel and wrote technical manuals for all concerned.
  • Developed controls and on-board diagnosis of GM Chevrolet gasoline engines for EURO 4/5.

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47. SQL

low Demand
Here's how SQL is used in Controls Engineer jobs:
  • Developed and integrated SQL databases to control systems for improved reporting functionality.
  • Incorporated MySQL database into 6-DOF simulation for more efficient binary data storage.
  • Acquired knowledge of SQL TMCS Database and its corresponding store procedures to better understand and support our feed mill control systems.
  • Participated in designing new architecture for the terminal automation system with Spring, Hibernate, and MySQL.
  • Specified and configured servers for SCADA and MES systems built with Microsoft SQL and MySQL databases.
  • Used Microsoft SQL databases to implement stored procedures and execute level 3 overview and reporting tasks.
  • Designed HMI interfaces, developed SQL database applications to track historical data and provide reporting.
  • Utilize tools such as RSSQL and OPC to interface system data bases and systems controllers.
  • Integrated the equipment through SQL Servers to Oracle database for FDA process testing.
  • Streamlined production reporting into a central SQL database.
  • Design IO Lists Databases using SQL Server.
  • Work with .NET environment for MS SQL Server 2008 database driven applications for control of the material handling system.
  • Designed and developed applications in .NET C#, SQL for effective database management for engineering and accounting purposes.
  • Generated Excel reports and iFix screen reports using Visual Basic and SQL programming.
  • Generated plant activity SQL database by integrating MES with PLC through X-Coupler.
  • Configure and administer real time database, industrial sql server running on Microsoft sql server engine.
  • Design and interfacing with mySQL databases with PC's as well as PLC's for Matamoros and Clanton AL facilities.
  • Pulled data from SQLite databases using python scripts with numpy and pandas to automate plot generation and data analysis.

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48. OEM

low Demand
Here's how OEM is used in Controls Engineer jobs:
  • Write and update OEM manuals, testing scripts, commissioning scripts, shop procedures, and training materials.
  • Managed relationships with engineers, purchasers, OEM manufactures for sales of companies existing & new product lines.
  • Managed, engineered and designed electrical control systems for an Original Equipment Manufacturer (OEM).
  • Work with a team of Controls engineers to collaborate on projects specified by the OEM customers.
  • Worked closely with Process Engineering to get documents to OEM's and Manufacturing suppliers.
  • Designed and programmed OEM machine control applications for PC and PLC based systems.
  • Assist Maintenance Manager with managing OEM installs, outside contractors and service personnel.
  • Worked with Engineering Directors for each OEM business unit on a weekly/monthly basis.
  • Design and manufacture relay and PLC control panels for OEM Equipment.
  • Machine Tool OEM, specializing in the Automotive Industry.
  • Developed and completed the release of the product structure information for key OEM top level (sellable) commodity/product line.
  • Worked as a member of the General Motors Marine and Industrial calibration group releasing production calibration to marine OEMs.
  • Work with vendors to obtain lowest possible OEM prices to keep cost of manufacturing equipment to a minimum.
  • Build and manufacture chemical delivery systems with accuracy and within required time frame, in an OEM environment.
  • Specialized training carried out at all major OEM facilities for specific Blow Out Preventer equipment training.
  • Provided Turnkey Startup Services for these Custom OEM Process Machines during runoff and validation runs.
  • Involved throughout the entire controls integration process of OEM motor winding equipment.
  • Contract for different manufacturing plants and OEMs in the automotive industry.
  • Implemented FIS/Andon system in body shop; worked with multiple OEMs.

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49. Profibus

low Demand
Here's how Profibus is used in Controls Engineer jobs:
  • Designed, configured, tested and commissioned distributed I/O networks including Profibus.
  • Programmed Allen-Bradley safety PLCs that included DeviceNet to PROFIBUS communication.
  • Worked with communication protocols Ethernet, MODBUS, PROFIBUS Responsible for trouble shooting of PLC at the client sites.
  • Experience working with Siemens STL, SCL and GRAPH programming, Profibus, ProfiNet and Servo Drives.
  • Designed system architecture for plant wide Ethernet network, profibus networks.
  • Experience using the Siemens PLC Analyzer Software and Profibus Analyzer Software.
  • Used Profibus-PA for most of analog instrumentation Chemical Demilitarization Training Facility (CDTF) Wonderware Upgrade, Aberdeen, MD.
  • control system's network (PROFIBUS Dp and Industrial Ethernet), and configuration and installation of Siemens WinCC HMI.
  • Design control cabinets utilizing multiple different communication buses including, but not limited to Profibus, Modbus and VME bus.
  • Experience setting up networks with different fieldbus communication protocols such as Profibus(FDL) and Ethernet(TCP/IP).
  • Designed, wired and troubleshot PLC based control system (Siemens S7, Wago I/O module, Profibus).
  • Experienced with industrial communication networks such as EthernetIP, ControlNet, DeviceNet, ProfiNet, Profibus and Modbus.
  • Configure automation networks, including Ethernet, ControlNet, DeviceNet, Profibus, Modbus.
  • Machine communication network design (Ethernet-IP, Profibus, and Modbus).
  • Experience with troubleshooting Profibus, Modbus, CAN Bus and ASI systems.
  • control system network (PROFIBUS Dp), and installation of Wonderware HMI.
  • Designed new PLC control systems mainly using GE FANUC PLCs, Allen-Bradley Contrologix, Profibus, Devicenet, Ethernet network devices.
  • Design and detail PLC networks using Controlnet, Devicenet, Ethernet,Modbus, Profibus, RS-232 and RS-485.

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50. Software Development

low Demand
Here's how Software Development is used in Controls Engineer jobs:
  • Assisted in defining program schedules, tracking metrics and developing Basis of Estimate and Rough-order-of-Magnitude Estimates for flight software development.
  • Worked across the organization to lead/support software development for various military applications for electrical, power electronics, HVAC, etc.
  • Provided software development guidelines document to be implemented by FMC and the MCS software vendor.
  • Provided custom engineering solutions, HMI and PLC application software development, system integration.
  • Project manager of various types of Titan and Atlas Facility software development projects.
  • Supported testing and software development for the Harry Potter Ride.
  • Touch screen software development using Siemens WinCC platform.
  • Embedded software development and Altera - FPGA programming for Variable Speed Drive (VSD).
  • Gas turbine and HRSG/BOP Software Coding and testing, simulation software development, on GE Mark VIe and HMI Cimplicity.
  • Implemented best practices software development model to mitigate duplication/loss of data saving $1M.

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20 Most Common Skill for a Controls Engineer

Control System Design17.4%
Plc/Hmi16%
Ladder Logic8.1%
Autocad Electrical7.2%
CAD5%
Electrical Systems4.6%
Troubleshoot4.3%
Servo3.6%

Typical Skill-Sets Required For A Controls Engineer

RankSkillPercentage of ResumesPercentage
1
1
Control System Design
Control System Design
12.2%
12.2%
2
2
Plc/Hmi
Plc/Hmi
11.2%
11.2%
3
3
Ladder Logic
Ladder Logic
5.7%
5.7%
4
4
Autocad Electrical
Autocad Electrical
5.1%
5.1%
5
5
CAD
CAD
3.5%
3.5%
6
6
Electrical Systems
Electrical Systems
3.2%
3.2%
7
7
Troubleshoot
Troubleshoot
3%
3%
8
8
Servo
Servo
2.5%
2.5%
9
9
I/O
I/O
2.4%
2.4%
10
10
Fanuc
Fanuc
2.4%
2.4%
11
11
Ethernet
Ethernet
2.3%
2.3%
12
12
Process Control
Process Control
2.2%
2.2%
13
13
Logix
Logix
2.1%
2.1%
14
14
VFD
VFD
2%
2%
15
15
Allen-Bradley PLC
Allen-Bradley PLC
1.8%
1.8%
16
16
Project Management
Project Management
1.8%
1.8%
17
17
Technical Support
Technical Support
1.8%
1.8%
18
18
Wonderware
Wonderware
1.7%
1.7%
19
19
Controllogix
Controllogix
1.6%
1.6%
20
20
Vision Systems
Vision Systems
1.5%
1.5%
21
21
Setup
Setup
1.5%
1.5%
22
22
DCS
DCS
1.3%
1.3%
23
23
Hvac
Hvac
1.3%
1.3%
24
24
CNC
CNC
1.3%
1.3%
25
25
ABB
ABB
1.3%
1.3%
26
26
Devicenet
Devicenet
1.2%
1.2%
27
27
Matlab
Matlab
1.2%
1.2%
28
28
Simulink
Simulink
1.2%
1.2%
29
29
SLC
SLC
1.1%
1.1%
30
30
Electrical Design
Electrical Design
1.1%
1.1%
31
31
Electrical Controls
Electrical Controls
1%
1%
32
32
Cognex
Cognex
1%
1%
33
33
PID
PID
1%
1%
34
34
New Equipment
New Equipment
1%
1%
35
35
Modicon
Modicon
1%
1%
36
36
AC
AC
1%
1%
37
37
Omron
Omron
0.9%
0.9%
38
38
Mitsubishi
Mitsubishi
0.9%
0.9%
39
39
BOM
BOM
0.9%
0.9%
40
40
Rsview
Rsview
0.9%
0.9%
41
41
Conveyor Systems
Conveyor Systems
0.9%
0.9%
42
42
Motion Control
Motion Control
0.9%
0.9%
43
43
Factorytalk
Factorytalk
0.8%
0.8%
44
44
C++
C++
0.8%
0.8%
45
45
Automation Systems
Automation Systems
0.8%
0.8%
46
46
GM
GM
0.8%
0.8%
47
47
SQL
SQL
0.8%
0.8%
48
48
OEM
OEM
0.8%
0.8%
49
49
Profibus
Profibus
0.7%
0.7%
50
50
Software Development
Software Development
0.7%
0.7%

15,716 Controls Engineer Jobs

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