Controls Engineer
Controls Engineer Job 28 miles from Melvindale
Lincoln Electric is the world leader in the engineering, design, and manufacturing of advanced arc welding solutions, automated joining, assembly and cutting systems, plasma and oxy-fuel cutting equipment, and has a leading global position in brazing and soldering alloys. Lincoln is recognized as the Welding Expert™ for its leading materials science, software development, automation engineering, and application expertise, which advance customers' fabrication capabilities to help them build a better world. Headquartered in Cleveland, Ohio, Lincoln Electric is a $4.2B publicly traded company (NASDAQ:LECO) with over 11,000 employees around the world, with operations in 71 manufacturing and automation system integration locations across 21 countries and maintains a worldwide network of distributors and sales offices serving customers in over 160 countries.
Location: Shelby - Shelby Township, MI, United States (US)
Employment Status: Hourly Full-Time
Function: Engineering
Controls Engineer
Job Summary:
Candidate will work out of Fori's Shelby Twp. Michigan facility and will report to the Controls Engineering Manager - Welding.
Position Summary:
Engineering a well-defined section of a larger project or acting as a project engineer on a small project.
Control panel concept and design based online up information from the Project Engineer. The Controls Engineer will take standards and formats given to him/her by the Project Engineer and incorporate them into a part of the project.
Guarantee the workability, completeness, and accuracy of all designs. Controls Engineers shall be able to properly design all aspects of a control panel. Complete designs include all aspects of a control panel from schematics to layouts and Bill of Materials.
Coordinate with the Project Engineer regarding schedule, design concepts and other status information on areas of concern.
Ensure that designs are consistent with other designs on the project.
Participate in internal and external design reviews of deliverables.
Ensure that all designs meet either Fori or customer standards.
Fully document and maintain engineering records for incorporation into engineer's job book.
Write software on assigned areas. Controls Engineers shall understand ladder logic, MMI and C++ programming.
Perform start up and stand by on assigned areas. Controls Engineers shall be able to operate and debug machinery.
Provide engineering liaison to manufacturing and field service departments.
Educaton and Experience:
Bachelor's degree in Engineering; Electrical or Computer Engineering preferred.
Experince and demonstrated proficeincy in
Rockwell FactoryTalk View
Rockwell Logix 5000
Microsoft Office Suite
Industry as a Controls Engineer is a plus
Physical Demands and Work Environment
The physical demands and work environment characteristics described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Physical demands: While performing duties of job, employee is occasionally required to stand; walk; sit; use hands to finger, handle, or feel objects, tools, or controls; reach with hands and arms; talk and hear. Repetition with activity; computer work.
Work environment: The noise level in the work environment is usually moderate.
The Lincoln Electric Company is a government contractor that complies with the requirements of the Vietnam Era Veterans' Readjustment Assistance Act of 1974 and requests priority referrals for protected veterans for our job openings.
Lincoln Cutting Systems does not accept unsolicited resumes from third-party recruiters. Resumes submitted to any employee(s) of Lincoln Cutting Systems without a signed vendor agreement, by the Manager of Recruiting & Training, will become property of Lincoln Cutting Systems. Verbal or written commitments from any other member of The Lincoln Electric Company will not be considered binding terms. Lincoln Cutting Systems will not pay a fee to any third-party recruiter that has not coordinated their recruiting activity through the Recruiting Department.
EOE AA M/F/Vet/Disability
“Qualified applicants will receive consideration for employment without regard to their race, color, religion, national origin, sex, protected veteran status or disability”
Lincoln Electric is an Equal Opportunity Employer. We are committed to promoting equal employment opportunity for applicants, without regard to their race, color, national origin, religion, sex (including pregnancy, childbirth, or related medical conditions, including, but not limited to, lactation), sexual orientation, gender identity, age, veteran status, disability, genetic information, and any other category protected by federal, state, or local law.
Controls Engineer - Launch
Controls Engineer Job 22 miles from Melvindale
Job Description
We are looking for an experienced Controls/Automation Engineer to prepare for an participate in new product launches in automotive powertrain. This role is both machining as well as assembly. With the nature of the role, this is an on site role.
Required Qualifications
High School Diploma/GED
3+ years controls experience
Siemens step 7
Function blocks
Fanuc CNC
Preferred Qualifications:
BSEE degree
ABB Robots
Fanuc Robots
Cognex cameras
Keyence cameras & sensors
Powertrain Manufacturing
Controls Engineer
Controls Engineer Job 22 miles from Melvindale
Job Description
We are actively seeking a skilled Controls Software Engineer with specialized expertise in PLC systems and a strong background in programming various motion control hardware, including VFDs and servo motors. This role involves developing and designing software to optimize complex motion control systems, irrespective of the specific hardware brand.
Key Responsibilities:
Develop and debug software for motion control systems using Allen Bradley/Siemens PLC technologies, ensuring seamless integration with various motion control hardware such as VFDs and servos.
Implement standardized code function blocks and HMI component templates tailored for diverse motion control applications.
Design intuitive HMI interfaces that facilitate easy and effective operation of complex motion systems, meeting broad customer specifications.
Collaborate closely with Electrical Design teams to ensure holistic system integration encompassing electrical, pneumatic, and hydraulic components.
Lead rigorous testing and debugging phases focused on motion control functionalities, establishing benchmarks for performance and reliability.
Offer high-level troubleshooting and support, particularly adept at resolving issues related to the startup and operational functionality of motion control systems.
Guide and assist team members, enhancing collective proficiency in motion control programming and Allen Bradley/Siemens PLC applications.
Skills & Qualifications:
Allen Bradley or Siemens PLC systems, particularly proficient with Logix5000 and TIA Portal.
Experience in programming and configuring VFDs and servo motors, with a strong understanding of their application in motion control systems.
Expertise in PC-based HMI applications like WinCC RT or Factory Talk View SE, with an emphasis on their use in motion control setups.
Controls Engineer
Controls Engineer Job 34 miles from Melvindale
Support design, build, integration and Installation of Automation Equipment and/or Robotics on Site at Clients Manufacturing and Engineering Facility
Commissioning, Power-up, debugging and Start-up of Robotic Applications and Automated cells in-house and at clients' manufacturing facilities
Program Allen Bradly PLC's & HMI's using Studio 5000 as well as any other related Automation, Safety Equipment, and other equipment
Provide technical support to clients during the equipment installation phase
Work closely with Engineers, Project Managers, Technicians, and clients to resolve any technical issues with equipment and Automation
Provide project reports to senior management
Communicate effectively and work collaboratively with all customers/plants
Required Skills:
Min 3-10 years of Automation Equipment and Installations experience in US
Experience Commissioning, Power-up, debug and Start-up of an Automated cell including tools and robots
Experience Programming and Debug A-B PLCs and HMIs in some cases from Scratch
Excellent level of analytical ability, communication, and interpersonal skills
Proficient with basic electrical standards (NEC) and safety standards
Ability to work overtime
Must be able to travel up to 35%
Plc Controls Engineer
Controls Engineer Job 35 miles from Melvindale
Job Description
Designs systems of electrical and fluid controls for a variety of applications including welders, robots, assembly, conveyance and transfer systems. Applies expert/expertise knowledge, principles and techniques in engineering and computer science to generate required hardware design schematics and develop software system programming and documentation.
This is a professional position, requiring resource management skills to direct and monitor tasks of others. Must be capable of making autonomous decisions based on experience and project requirements.
Has specialized training either formal or through on-the-job work experience.
Has extensive technical knowledge gained through customer and project experience.
Duties and Responsibilities - Hardware
· Understands customer specifications (corporate and plant), standards, and local and/or national electric codes for use in designing hardware schematics.
· Constructs electrical and Fluid schematic packages by laying out I/O, designing magnetic circuits, fusing, control panel layouts, bills of material, and cable layouts.
· Performs the required sizing calculation for power, heat dissipation, wire sizing, fusing, etc.
· Performs the required calculations for network layout and traffic analysis.
· Researches, develops and customizes new hardware and software interfaces.
· Coordinate and review with Technical Leaders, Automation Engineers, Sr. Controls Engineers, and colleagues to maintain consistency within a given project.
· Checks hardware schematics detail work of Entry Level Controls Engineers
· Works within the scope definition and timing (due date) requirements.
Duties and Responsibilities - Software
· Understands customer specifications (corporate and plant) along with standards for use in designing software programs.
· Researches, develops and customizes new hardware and software interfaces.
· Modifies existing logic for ‘kit’ designs, and create logic utilizing existing references on simple to intermediate complexity systems.
· Must be capable of developing Human Machine Interface (HMI) screens and interface from scratch.
· Coordinate and review with Technical Leaders, Automation Engineers, Sr. Controls Engineers, and colleagues to maintain consistency within a given project.
· Checks Logic and HMI work of Entry Level Controls Engineers
· Works within the scope definition and timing (due date) requirements.
Knowledge & Skills
· Computers — Knowledge of Windows, and Microsoft Office (Excel, Word, PowerPoint, etc.) and a high degree of competence with AutoCAD / ePlan. High degree of competence in HMIs along with Control and Safety PLCs (Allen Bradley, Siemen’s, Modicon, Dynex etc.) and associated application software.
· Mathematics — Knowledge of basic arithmetic, base 2 (binary), base 16 (hexadecimal), base 8 (octal) and Real (floating point) numbering systems and their applications. Knowledge of Word / Bit addressing schemes. Knowledge of logical operators (i.e. AND, OR, NOT, XOR).
· Mechanical — Knowledge of machines, tools, and print reading. An understanding of mechanical systems, their components, and the relationship of those systems to the controls design.
· Originality — The ability to come up with unusual or clever ideas about a given topic or situation, or to develop creative ways to solve a problem. This includes the ability to curb or limit creativity when customer requirements and /or commonality of designs dictates.
· Writing - Ability to write technical documents and reports for use as reference by engineering and technical writers as well as documentation for the project.
· Reading — Ability to read, analyze, and interpret customer specifications, electrical controls schematics, technical procedures, and governmental regulations.
· Training — Ability to train and mentor other Controls Engineers.
· Systems Analysis — Determining how a system or process should work and how changes in conditions, operations, and the environment will affect outcomes.
· Systems Evaluation — Identifying measures or indicators of system performance and the actions needed to improve or correct performance, relative to the goals of the system.
· Troubleshooting — Determining causes of operating errors and deciding what to do about it.
· Programming — Writing computer programs for various purposes.
Behavioral Competencies
· Monitoring and Controlling Resources — Monitoring and directing resources on tasks for equipment design.
· Coordinating the Work and Activities of Others — Getting members of a group to work together to accomplish tasks.
· Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment — Providing documentation, detailed instructions, drawings, or specifications to tell others about how devices, parts, equipment, or structures are to be fabricated, constructed, assembled, modified, maintained, or used.
· Inspecting Equipment, Structures, or Material — Inspecting (field check) equipment in preparation for adding, removing, or modifying existing designs / equipment.
· Evaluating Information to Determine Compliance with Standards — Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.
· Supervision — Capable of directing 5 or more individuals as required to accomplish projects assignments. Also may be required to provide feedback to management in evaluations of these employees.
Key Performance Indicators & Measures
· Meeting project schedules
· Cost variance
· Accuracy of project designs
Qualifications (Education, Training, Certification, Licenses, Experience)
· Overall Experience — 5 years minimum previous work-related skill, knowledge, or experience on projects in the Automotive sector (GM, Ford, FCA etc.) as well as Tier 1 suppliers (Dana, Magna, Tower etc.) is required for this position. Must master all competencies of Jr. and Mid-level Controls Engineers.
· Job Training — Employees in this occupation usually need training involving both on-the-job experience and informal training with experienced workers.
· Education — Bachelor’s degree in Electrical / Computer Engineering or Electronics Technology or a minimum of five years related experience and/or training; or equivalent combination of education and experience.
Controls Engineer
Controls Engineer Job 22 miles from Melvindale
Job Description
Autonomous Controls & Engineering Systems (ACES) is looking for an experienced Automation and Controls Engineer to join our exceptional team. In this position, you will be responsible for controls system hardware/software design, programming, integration, startup and debug with production support. You will be required to troubleshoot, root cause and correct production line controls issues in body shop or general assembly
Controls Engineer
Controls Engineer Job 31 miles from Melvindale
Job Description
Requirements Installation and commissioning of companies automation systems. Includes following documented commissioning protocol, reporting and closing open issues, and obtaining customer sign offs as required on issues and warranty start.
Provide service to existing customers. Includes troubleshooting and diagnosing controls, electrical, mechanical, lubrication, and pneumatic systems to repair automation and ancillary equipment.
Provide service preventive maintenance to existing customers. Includes following preventive maintenance task list and completing all tasks.
Provide training to existing customers. Includes following training manuals to execute electrical and operator training. May include both classroom and hands-on training.
Track all delays in installations and interact with customer and project managers to communicate progress and open issues.
Report hours and expenses as directed by the procedures in the required timeframe.
Extensive travel required, domestic and international. Includes preparing travel arrangements for flight, car, hotel, etc.
Complete training requirements shown below as scheduled. Must comply with all state, local, and customer safety requirements.
General Safety
Electrostatic Discharge Awareness (Arc-flash)
Quality System Awareness
Lock-out Tag-out
Competencies
Experience with industrial controls PLC, NC, and HMI. Specific controls are Allen Bradley and/or Fanuc CNC.
Ability to read and follow industrial electrical prints.
Experience and ability to work in a fast-paced manufacturing environment.
Ability to work well with all levels of personnel whether individually or in a team environment.
Exceptional organizational and communication skills.
Willingness to work overtime as required.
Computer skills to use company resources as required including MS Office and Intranet databases.
Ability to climb in overhead structures, to work beneath machines and in close quarters performing installation and repair work.
Must be highly safety conscious.
General Information
Rate $42-$48 based on experience.
90% Travel. Home office in Rocky Mountain, NC.
$9,000 annual car allowance.
$64/day per diem for food.
Hotels and rental cars reimbursable. Take advantage of the points.
Flights are scheduled and paid by the company.
Controls Engineer
Controls Engineer Job 28 miles from Melvindale
The Controls Engineer designs, develops, and troubleshoots custom machine applications using modern software practices.
General Accountabilities
Work includes taking customer supplied control logic, I/O database, etc. and creating control configuration and network architecture
Produce electric controls engineering designs and modifications by identifying project objectives and issues as needed
Researching and developing electric controls engineering techniques and approaches
Verifying and validating designs as needed
Design graphical user interfaces
Configure and program software
Program control sequences
Provide system documentation as required.
Testing and debug
Customer training and support
Sound technical, troubleshooting and documentation skills
Ability to manage multiple priorities and advance several projects in parallel
Evaluates project work to ensure effectiveness, technical adequacy, or compatibility in the resolution of complex problems
Any additional duties assigned by management
Job Qualifications
Bachelor's degree in computer or electrical engineering or similar
5+ years of direct field experience or equivalent
Sound skills with technical, troubleshooting and documentation
Understanding of Fanuc, ABB, Kawasaki, Motoman Robotics
Must be able to program using RSLogics 5000, Siemens S7, TIA Portal and various platforms
Must be able to program with Factory Talk View Studio, Siemens Win CC and various platforms
Must be able to program Keyence, Cognex, Dalsa and be interested in program other vision system
Supervisory Responsibilities
None
Personal and Professional Attributes
The ideal candidate must be a rigorous analytical thinker and problem solver with the following professional attributes:
Ability to multi-task
Detail Orientated
Physical Demands
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Work Environment
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Benefits
Health and vision plans with employer contributions, beginning the 1st of the month following hire date
Health Savings Account (HSA)
Healthcare/Dependent Care Flexible Spending Accounts (FSA)
Basic Life and AD&D Coverage
Short and Long-Term Disability Coverage
401k Company Match
Paid Time Off
Controls Engineer
Controls Engineer Job 17 miles from Melvindale
Job Description
Job Purpose
Develop, test and debug PLC & HMI programs for automated equipment.
Primary Responsibilities
Controls Engineer/PLC Programmer perform a wide range of duties such as:
• Investigate and resolve issues associated with assembly automation, workstations, robotics, and automated equipment.
• Test new programs for reliability and safety with automation equipment
• Able to troubleshoot issues with hardware and processes.
• Must oversee customer installations are successful and provide guidance and support.
• Maintain quality and safety procedures.
• Must be well versed in machine controls and have good mechanical aptitude.
• Perform and assist with other duties as assigned.
Education & Qualifications
• 2–4-year degree in Controls Engineering, Automation or equivalent required
• 2-7 years’ experience in related field
• Problem solving and troubleshooting skills.
• Ability to read and edit electrical schematics (Autocad a plus)
• Ability to work independently with little to no supervision.
• Experience in manufacturing, controls engineering, or related field required.
• Knowledgeable with robotics, machining, assembly lines and conveyor
• Valid driver’s license and have or be able to acquire a valid passport.
• Motivated with strong interpersonal skills.
• Knowledgeable with Microsoft Office Suite
Travel
• Overnight and abroad travel is required. (30-35%)
Company DescriptionInternational Wheel & Tire (IWT) is a global market leader in the integration of wheel and tire assembly and test systems. Headquartered in Michigan – the state that put the world on wheels – we are a premiere supplier for our clients in the auto industry, specializing in system solutions for Original Equipment Manufacturers (OEMs) and Tier 1 suppliers.Company DescriptionInternational Wheel & Tire (IWT) is a global market leader in the integration of wheel and tire assembly and test systems. Headquartered in Michigan – the state that put the world on wheels – we are a premiere supplier for our clients in the auto industry, specializing in system solutions for Original Equipment Manufacturers (OEMs) and Tier 1 suppliers.
Controls Engineer
Controls Engineer Job 21 miles from Melvindale
Responsible for the designing, engineering, and procuring mechanical and electrical equipment and systems for the assembly area.
Programs the assembly equipment, and supports manufacturing needs.
Assist and repair engineering related electrical breakdowns on the assembly equipment.
Support Production, Maintenance, and Process Teams in troubleshooting of equipment
Responsibilities:
Design, engineer, and procure assembly equipment for future programs. Help maintain and re-engineer current assembly equipment
Hardware design
Program assembly equipment
Apply safety rules with immediate reaction in case of detected dangerous situation
Ensure that all safety devices of machines are operational before their restart after engineering intervention
Ensure quality standards are upheld
Working collaboratively with Process/Quality Engineers and maintenance to develop new processes or process improvements
Ground up robotics and controls hardware and logic design, electrical schematics, BOM, assembly, debug, and validation
Test, update, and industrialize existing equipment
Recover equipment from breakdowns, contribute to analysis of root cause, and suggest permanent corrective actions
Escalate deviations after machine observation in curative maintenance
Participate to Line QRQC (Quick Response Quality Control), participate in APU QRQC
Participate in machine run-off of new manufacturing equipment at supplier
Constant improvement to SCADA and MES systems
Propose and Create Monthly/Annual preventative maintenance documentation for automated equipment and control systems
Assist in development of Work Instructions, PFMEA, and all Process Documentation
Investigate and propose Advanced Process Control (APC), Model Predictive Control (MPC) and Distributed Control Systems (DCS) for future manufacturing delivery improvement
Project management within individual environment
Attention to budget
Escalate roadblocks preventing on-time deliverables
Ability to read and create mechanical and electrical schematics
Use control systems to assist maintenance team with motion controls, Servos, VFDs, pneumatic controls, and relay logic
Help create and install vision systems used in production
Travel is about 25%
Required Skills for This Position:
2+ years of previous experience working in a manufacturing environment
5+ years of PLC and HMI programming (Allen Bradley and/or Siemens)
2+ years of Robotics programming
Experience reading and creating electrical prints and schematics
Experience with manufacturing equipment is required
Ability to communicate with customers both internal and external
Time management and technical problem solving autonomy must be well developed APC, MPC, and DCS experience highly preferred
Experience programming motion controls, Servos, VFDs, pneumatic controls, and relay logic
Experience programming vision systems (Keyence and/or Cognex) preferred
Project management/leadership
About GableTek:
GABLETEK strives to develop partnerships with our customers, while providing the highest standard of commitment, quality, professionalism and customer satisfaction.
GABLETEK understands productivity and efficiency play key roles in an efficient production environment. It is a prerequisite for company’s today to think outside the box and be ahead of the pack when it comes to increasing productivity and efficiency while keeping costs down. In a complex world with competing demands for limited resources, GABLETEK offers clear and proven solutions made possible with sound design methods, innovation and industry leading approaches.
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Controls Engineer
Controls Engineer Job 21 miles from Melvindale
Job Description
Responsibilities will include:
Fanuc robot programming on automation systems projects
Create robot programming specifications based on customer specific process requirements
Develop robot programs written in both TPP and KAREL, using ROBOGUIDE
Write and implement cell PLC programming based on application. Allen Bradley or Automation Direct preferred
Customize and integrate vision products to meet specific customer requirements
Lead and direct field installation efforts at customer site
Develop customer training and cell documentation
Validate by simulation robot paths and orientations work within defined space
Complete risk assessments to ensure a safe application for all parties.
Support sales and quoting efforts as required
Supervise and train entry-level Engineers
Some overnight travel is required
Ideal candidate will have the following experience:
Robot and machine vision application experience
Electrical and mechanical debug experience
Extensive PLC programming experience and related mechanical peripherals - Allen Bradley or Automation Direct preferred
Ability to read electrical/mechanical prints
Controls Engineer
Controls Engineer Job 8 miles from Melvindale
Job Description
**Spanish Speaking a plus**
Provides assistance and generally coordinates various machine controls with the Product Engineering and Manufacturing departments.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
Responsible for the design, development and installation of new PLC based control systems.
Provides production support by troubleshooting and resolving machine PLC related issues
Produce and update documents including work/user instructions, functional specifications, detailed design specifications, electrical and pneumatic schematics, etc.
Conduct machine functionality and fault recovery testing and participates in project startup and machine commissioning.
Work collaboratively with Manufacturing Engineers, Maintenance Technicians, Production Supervisors and other internal staff.
Displays a positive attitude towards safety, works safely and follows all the Company’s safety policies and procedures.
Reports all unsafe and unhealthy conditions or acts to management immediately.
Reports injuries, accidents, illnesses, near misses and property damage immediately to your Supervisor.
Complies with all Health, Safety and Environmental standards in accordance with the Occupational Health & Safety Act and the Michigan Occupational Health & Safety Act.
Note: If there is reason to believe that any equipment, or physical condition of the workplace is likely to endanger the employee or co-worker, or is in contravention of OSHA and MISOHA, notify management immediately. If there is any reason to believe that any equipment, physical condition of the workplace or assigned task is likely to jeopardize customer’s requirements, internal requirements or the quality of tests results and/or equipment build, notify management immediately. Authorities as detailed in our Quality System for ISO/TS16949 2009 including but not limited to Corrective and Preventative Actions, Control of Documents, Control of Records, Internal Audits and Control of Nonconforming Product.
QUALIFICATIONS:
To perform this job successfully, an individual must be able to perform each essential duty and responsibility satisfactorily. The requirements listed below are representative of the knowledge, skill, ability and/or physical demands required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Education/Certification/Licensure:
Associate Degree in Electrical or equivalent experience.
Electrical/Electronic/Mechatronic or similar Engineering degree/diploma/certificate or Trades Qualification and significant equivalent work experience.
Experience:
Minimum of five (5) years of experience as a Control Tech preferred.
Knowledge/Skills/Abilities:
Basic knowledge in the following software packages: Allen Bradley RSLogix500 / 5000, Factory Talk View Studio
Understand and apply basic ladder logic principles, control for I/O, ability to understand PLC commands and HMI usage.
Demonstrated experience in the following: Electrical control system design, PLC programming and troubleshooting, Strong MS Office skills, willing to work overtime as per job requirements.
Knowledge of industrial networks. (DeviceNet, EthernetIP)
Familiar with Vision Systems (Keyence, Cognex, IFM, Omron)
Demonstrated use of electrical devices (i.e. proximity switches, load cells, LVDT’s, signal conditioners, etc.)
Ability to read and understand technical documents, schematic design specification.
Knowledge/Skills/Abilities continued:
Excellent communication skills both written and oral.
Excellent analytical and problem-solving skills.
Good written and verbal communication skills.
Team oriented, communicates well with others and able to interact with people at all levels and departments.
Excellent time management skills.
Ability to successfully complete multiple tasks.
Demonstrated ability to facilitate meetings.
Basic electrical and motor controls, Allen Bradley PLC controls, including RSLogix500 and RSLogix5000 platforms, RS Logix, PanelView and PanelView Plus HMI applications, IFM and Keyence inspection camera applications.
Proficient in Excel, Word, and PowerPoint.
WORKING CONDITIONS/PHYSICAL ABILITIES:
Work performed in an office and manufacturing plant environments. Normal mobility to move around an office environment, able to conduct normal amount of work at a computer. Frequently exposed to varying temperature within plant depending upon external weather condition. Frequently walks, stands, grips/grasps, bends/stoops, crouches; and lifts and carries up to thirty (30) lbs within the manufacturing plant environment.
Controls Engineer
Controls Engineer Job 8 miles from Melvindale
Job Description
Wright Technical Service is actively recruiting for a top automation client in the Greater Detroit area. This is a fabulous opportunity for a new to career Electrical Engineer to take the next step in their electrical controls career and gain valuable experience in the space.
Position Summary:
Control panel concept and design based online up information from the Project Engineer. The Controls Engineer will take standards and formats given to him/her by the Project Engineer and incorporate them into a part of the project.
Guarantee the workability, completeness, and accuracy of all designs. Controls Engineers shall be able to properly design all aspects of a control panel. Complete designs include all aspects of a control panel from schematics to layouts and Bill of Materials.
Coordinate with the Project Engineer regarding schedule, design concepts and other status information on areas of concern.
Ensure that designs are consistent with other designs on the project.
Participate in internal and external design reviews of deliverables.
Ensure that all designs meet either company or customer standards.
Fully document and maintain engineering records for incorporation into engineer's job book.
Write software on assigned areas. Controls Engineers shall understand ladder logic, MMI and C++ programming.
Perform start up and stand by on assigned areas. Controls Engineers shall be able to operate and debug machinery.
Provide engineering liaison to manufacturing and field service departments.
Education and Experience:
Bachelor's degree in Engineering; Electrical or Computer Engineering preferred.
Experience and demonstrated proficiency in
Rockwell FactoryTalk View
Rockwell Logix 5000
Microsoft Office Suite
Industry as a Controls Engineer is a plus
Controls Engineer
Controls Engineer Job 8 miles from Melvindale
Job Description
We're ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we've been helping our clients develop products that are changing the world, whether that's by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.
ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.
When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world's most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don't have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.
Position Title: Controls Engineer – Machining Operations
Position Overview: We are seeking a Controls Engineer to provide electrical control support for our Heavy Duty Engine (HDE) Machining Operations. This role focuses on ensuring the continuous functionality of machining lines for engine components, including blocks, connecting rods, heads, and liners, as well as turbo machining and assembly processes. The ideal candidate will work collaboratively with maintenance supervisors, mechanical engineers, skilled trades, and the operations and quality teams to maintain all machining equipment.
Key Responsibilities:
Diagnose, modify, and support hardware and software for PLCs, CNCs, HMIs, and robotic systems.
Manage and troubleshoot device-level networks.
Support and enhance servo systems and variable frequency drives (VFDs).
Implement and maintain machining monitoring systems, ensuring integration with higher-level systems.
Apply control technologies to existing and new processes to optimize machining efficiency.
Specify and assist in control system designs for the acquisition of new machining equipment.
Provide technical assistance and support for machining operations.
Collaborate with skilled trades, supervisors, and process engineers to diagnose and repair CNC and assembly operations.
Aid skilled trades personnel in interpreting technical drawings and OEM documentation for troubleshooting and repairs.
Basic Qualifications:
Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a related field; or 8 years of relevant work experience in lieu of a degree.
Strong understanding of manufacturing equipment hardware and software design standards, including PLCs, HMIs, servo systems, robotics, and vision systems.
Familiarity with PC hardware and commercially available software.
Knowledge of network and database operations, as well as electrical codes and standards.
Understanding of safety regulations and standards.
Proficiency in AutoCAD and Microsoft Office Suite (Word, Excel, PowerPoint).
Excellent communication skills, both verbal and written, with the ability to work effectively in a team environment.
Capability to read, interpret, and create technical drawings related to facility infrastructure and testing equipment.
Preferred Qualifications:
Experience with Siemens Step 7 PLCs/TIA Portal, Siemens 840D NC programming, and Siemens VFDs and servo systems.
Knowledge of Fanuc robots, Cognex vision systems, and Trumpf laser technology.
Familiarity with Allen Bradley PLCs, VFDs, and servo systems.
Understanding of fluid systems, including pneumatic, hydraulic, coolant, and lubrication processes.
Insight into metal cutting, press force monitoring, part marking, fastening, washing, and filtering manufacturing processes.
Experience with Maximo, SAP, and Outlook.
Salary Range: $70,000-90,000
The actual salary offered is dependent on various factors including, but not limited to, location, the candidate's combination of job-related knowledge, qualifications, skills, education, training, and experience
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Controls Engineer - $85K to $100K salary
Controls Engineer Job 49 miles from Melvindale
Job Description
Conducts preventive maintenance, repair, install, commission and general servicing of systems (including detailed troubleshooting of systems). Responsible for high levels of customer satisfaction through direct, on site, customer interface. With a high level of technical competence, works closely with other control technicians, service technicians and mechanical technicians on building automation activities.
PRINCIPAL RESPONSIBILITIES:
• Diagnose and repair complex control systems malfunctions requiring extensive knowledge of a variety of electronic or digital controls systems and ability to test and write modifications in multiple languages of systems software.
• Consults with the customer through gathering of customer data and site assessments. Meets regularly with customer to become familiar with operating problems.
• Provides field proposals for retrofits, upgrades and or enhancements to existing equipment.
• Assists sales by providing technical recommendations for sales leads.
• Manages assigned project or work to meet execution of proposed timeline and customer satisfaction.
• Reports any problems or changes to management immediately.
• Interfaces with branch manager, service manager, service project manager or subcontractors on projects to coordinate activities as required in an ethical and professional manner.
• Provides sketches of field changes and discrepancies for engineering corrections and drawings. May assist with job layouts and bid proposals.
• Communicates with customer upon arrival and before leaving the work site
• Properly completes required project and service documentation. Ensures high levels of customer satisfaction.
• Keeps customer informed on the nature of service provided, outstanding issues and recommends system enhancements, upgrades, and or replacement.
• Promotes the sale of add-on work.
• Adheres to all copporate and customer safety standards.
• Trains the customer in control systems operations. Delivers manuals and documentation to the customer foradditional training needs as required.
• Compiles job documentation, such as certificate of completion, customer training form, training certificates and punch lists.
• Conducts extensive self study (reading, research and practice) to improve and maintain technical proficiency in companyr's product lines. Completes certifications as required by the company.
ADDITIONAL RESPONSIBILITIES:
• Other duties related to the installing, commissioning and servicing of building controls and facilities management systems and energy management systems, as assigned.
• Assists in the design and configuration of building control systems as defined by the contract documents. Creates flow diagrams, sequence of operations, bill of materials, network layouts and electrical schematics as required.
• Assists in the development and testing of software programs necessary to operate the system per the intent of the project requirements.
• Compiles and/or completes project as-built and close-out documentation.
• Assists in the coordination and creation of necessary drawings and equipment schedules for submittals and installation.
• Selects, orders, and tracks the delivery of materials for assigned projects.
• Coordinates factory-mounting processes to meet factory and project schedule.
• Assists in the loading and commissioning of all system and network-level controllers as required.
• Assists in validation of complete system functionality and troubleshoots problems with subcontractors and other trades to ensure proper operation.
• May provide field change information to the project team for the creation of as-built drawings and software.
•Assists in keeping management and other contractors or customer informed of job progress and issues.
• Assists in performing site-specific training for owner operator on the total building control system.
• Participates in release meeting with project field team.
• Other duties related to the commissioning and servicing of building controls and facilities management systems and energy management systems as assigned.
Requirements
3-5 years of previous Controls experience required as well as any specific certifications or education deemed necessary.
Proven experience with PLC Programming (Allen Bradley preferred) hydraulics, pneumatics, mechanical
and engineering.
Component level understanding of electrical devices used in manufacturing.
Knowledge of Server and Network architecture and administration
Controls Engineer
Controls Engineer Job 47 miles from Melvindale
Job Description
We are seeking a Field Service Controls Engineer to become an integral part of our team! You will perform controls engineering duties in the Industrial Automation Field Including but not limited to: Automotive, Defense, Food Prep, Entertainment, Pharmaceutical and Aerospace.
Responsibilities:
Start up and debug of new systems - Siemens experience is preferred but not required
Problem solving existing systems
Production support
Factory Information Systems
Vehicle Scheduling Systems
Must be able to travel
Qualifications:
Previous experience in the controls field
Excellent personal and communication skills
Self starting work ethic
Ability to work well in teams
Strong problem solving and critical thinking skills
Company DescriptionR&E Automated Systems (******************** is the industry leader in Automotive Controls, Robotics, Joining, and Plant Maintenance. In addition, Engineering Services, including Mechanical, Quality, Simulation, and Service Part Stamping, Assembly, and Coating.Company DescriptionR&E Automated Systems (******************** is the industry leader in Automotive Controls, Robotics, Joining, and Plant Maintenance. In addition, Engineering Services, including Mechanical, Quality, Simulation, and Service Part Stamping, Assembly, and Coating.
Controls Engineer
Controls Engineer Job 13 miles from Melvindale
Job Description
JOB TITLE: (ELECTRICAL) CONTROLS ENGINEER
POSITION STATUS: FULL-TIME
DEPARTMENT: ENGINEERING
REPORTS TO: VP OF ENGINEERING
What We Do.
At Gerotech, we are proud to offer the highest value in CNC machinery, innovative engineered solutions, and unparalleled support through service and training. At Gerotech, we do more than sell machine tools.
We’re changing the face of Manufacturing. Join Us.
Let us help you reach your potential.
The Electrical Controls Engineer will perform Electrical and Controls Engineering services including the development of Turnkey Manufacturing systems that involve CNC machines (i.e. CNC lathes and machining centers), part handling, conveyors, robotics, vision and other typical manufacturing systems.
ESSENTIAL DUTIES AND RESPONSIBILITIES
Engineer custom controls drawings (Electrical, Pneumatic, Hydraulic, Lubrication).
Develop PLC and HMI programs (AB, Siemens, Fanuc, and others).
Develop CNC machine programs and HMI screens (Fanuc, Siemens, Haas, and others).
Support commissioning during the build, start-up, installation, and runoff phases of projects.
Design and program ladder logic to integrate a CNC machine with various other peripheral equipment, including gauging, material handling, robotics, etc.
Design and program all necessary safety features, including customer-specific requirements.
Start-up and debug all software-related areas of a manufacturing system.
Troubleshoot manufacturing/installation controls problems.
Create and maintain thorough and complete documentation of all work performed throughout a project including the capture of as built redlines.
Develop/write operating and control manuals. Support and provide customer training.
Maintain effective communication with other project staff, customers, other departments, and outside suppliers.
Participate in project teams, providing input in SOWs, Timelines and Action Items lists.
EDUCATION AND EXPERIENCE:
Bachelor’s degree in electrical engineering, Controls Engineering, or a related field, or equivalent.
7 years of experience is required. Customer machine build or systems integrator experience is preferred.
Experience working with Haas CNC machines preferred.
Knowledge of NEC, NFPA, ANSI standards, UL/CE specifications, customer specifications, technical and maintenance manuals, and procedure instructions.
Ability to read, interpret and develop electrical and fluid schematics, tool layouts, electrical drawings, basic mechanical drawings is required.
Excellent verbal and written communication skills are required.
Experience in one or more of the following CNC controls manufacturers is required: Siemens 840D; Fanuc 31i / 32i, Haas. Siemens 840D experience is a plus.
Experience with PLC programming in current Allen-Bradley Logix (5000) or Siemens Step 7 (TIA Portal) is required. Significant Siemens experience is a plus.
Experience with AutoCAD Electrical is required.
Experience with automotive FIS and Andon systems a plus.
Robotics programming experience is a plus.
Vision system design and programming is a plus.
Experience of integrated safety designs and specifications are required.
Experience with tool management, drive parameters, and servo drive tuning a plus.
Experience with design, implementation, and debug of one or more Industrial Protocols (PROFIBUS, Ethernet/IP, PROFINET) is strongly preferred.
Ability to interpret instructions furnished in written, oral, diagram, or schedule form.
Must be an aggressive, pro-active team player who is not afraid to dig for information and function autonomously.
Knowledge of Visual Basic and/or C++ is a plus.
Proficient in the use of all Microsoft Office products.
Excellent time management skills are required.
As needed, travel to customer sites for installation and startup support of custom machinery and automation. Majority Local travel in lower Peninsula, MI (Current valid passport preferred / not required)
WORK ENVIRONMENT:
Must be able to work in a variety of physical positions, including sitting, standing, walking, and driving.
Regular exposure to all weather conditions combined with regular work time indoors in environmentally controlled conditions.
May be exposed to uncomfortable or distracting sounds or noise levels on sites of projects being managed or coordinated.
When working on site, may be required to wear common protective or safety equipment, such as safety shoes, glasses, gloves, hearing protection, or hard hats.
Benefits
Paid Time off (PTO)
Medical (Employer pay 70%, employees pay 30% of premium)
HSA Employer contributions
Dental
Vision
Pet Insurance
Company paid life insurance
Company paid short-term disability insurance
Company paid long-term disability insurance
401k Match (pre-tax and Roth options)
Profit Sharing
Family feel atmosphere
Shop is climate controlled
Footwear benefits/allowance for positions that require steal toe shoes
Company provided uniforms, include laundry service
Flexible hours-meaning: Our core business hours are 8am-5pm, but we can be flexible on start and end times.
Senior Controls Engineer
Controls Engineer Job 29 miles from Melvindale
AUTOKINITON is a leading North American supplier of chassis and Body-in-White structural automotive components and assemblies. Our 100% vertical integration capabilities allow us to offer our customers end-to-end engineering, manufacturing, and in-house logistics. At AUTOKINITON, we are building a better foundation for every vehicle on the road!
To help us drive excellence, you'll get to:
Maintain or improve upon all hardware required for controls systems located on facility floor.
Complete design of electrical control systems including creation of electrical schematics using AutoCAD for new and retrofit welding and assembly equipment.
Understand, support, and program complete PLC and HMI programs located in equipment on the facility floor.
Understand and support motor drive configuration for servo, variable frequency, and DC systems.
Understand and support robotic programming located in equipment on the facility floor (ABB S4, Motoman MRC XRC NX100, Fanuc RJ2 RJ3)
Assist other Engineers in specifying ancillary robotic welding equipment including weld guns, torches, cabling, dress out, tool changers, tip dressers, and torch cleaners.
Use computer-based engineering software and equipment: PLC and HMI based programs, PC based programs, CAD based programs.
Evaluate and apply new technology as required.
Direct activities to ensure that manufacturing, construction, installation, and operational testing conform to functional specifications and customer requirements.
Test suspect control or electrical devices for failures.
This role is part of our Engineering Team and reports to the Engineering Manager.
SUCCESS FACTORS:
Bachelor's degree (B.A.) from four-year college or university; or five years plus related experience and/or training; or equivalent combination of education and experience.
Five (5) years' experience as a Controls Engineer in an automotive manufacturing environment.
Knowledge of HMI, Motoman, ABB, and Fanuc programming and troubleshooting skills.
Adaptive to a fast-paced manufacturing environment.
If this position aligns with your current/next career goals, apply, continue to build your career, and make valuable contributions to our Milan Engineering Team!
Controls Engineer - Paint Automation Systems
Controls Engineer Job 28 miles from Melvindale
Job Description
Electrical Controls Specialist, in Automotive Paint Finishing Rochester Hills
($130,000)
Join the Future of Automotive Excellence
Are you ready to electrify your career in the automotive supply chain industry? A pioneering leader in automotive paint finishing systems is seeking a dynamic Electrical Engineering Specialist to join their innovative team in Rochester Hills. This is your chance to be part of a team shaping the future of automotive manufacturing, where precision and excellence drive us forward.
Key Responsibilities:
Project Mastery: Dive deep into customer project specifications, crafting a comprehensive scope of work for Controls & Electrical installation subcontractors.
Negotiation and Collaboration: Take the lead in both customer and subcontractor negotiations, ensuring successful contract awards and robust partnerships.
Technical Expertise: Harness your knowledge to review and approve electrical schematics, PLC logic, and HMI graphics. Oversee the fabrication of control panels and ensure the seamless coordination of IT manufacturing requirements.
Strategic Planning: Skillfully create requisitions for equipment, determine electrical load requirements, and maintain crucial project schedules.
Continuous Improvement: Employ a proactive approach in maintaining our Things Gone Right/Things Gone Wrong journal, driving continuous improvement and upholding our high standards.
What We Need from You:
A Bachelors degree in Electrical Engineering.
0-5+ years of experience in Automotive Paint Finishing fresh graduates with a passion for the industry are welcome!
Proficiency in reading Electrical schematics and PLC/HMI systems.
Strong troubleshooting skills and familiarity with NFPA, NEC codes.
Excellent communication skills, both written and verbal.
Proficiency in MS Office Suite (Word, Excel, PowerPoint).
Why Join Our Client
Innovative Culture: Be part of a team thats at the forefront of automotive manufacturing technology.
Career Growth: Opportunities for professional development in a company that values innovation and talent.
Rewarding Compensation: A competitive salary of $125,000, recognizing your expertise and contribution.
Robot Automation and Controls Engineer
Controls Engineer Job 21 miles from Melvindale
Job Description
Automation Engineering Lead
** Major Machine Tool Distributor**
Primary responsibilities will include: Fanuc and CubeBox Automation
Fanuc robot programming on automation systems projects
Create robot program based on customer specific process requirements
Develop robot programs written in both TPP and KAREL, using ROBOGUIDE
Write and implement cell PLC programming based on application. Allen Bradley or Automation Direct preferred
Customize and integrate vision products to meet specific customer requirements
Lead and direct field installation efforts at customer site
Develop customer training and cell documentation
Conduct customer specific training classes after acceptance.
Provide input on EOAT selection and gripper designs
Validate by simulation robot paths and orientations work within defined space
Support sales and quoting efforts as required
Supervise and train entry-level Engineers
Some in state overnight travel is required
Ideal candidate will have the following experience and education:
Bachelor's degree in Electrical/Mechanical Engineering or related field, including 2 years equivalent relevant experience OR Associate's Degree in related engineering field with minimum 5 years of robot programming experience in machine and peripheral device tending
Robot and machine vision application experience
Electrical and mechanical debug experience
Extensive PLC programming experience and related mechanical peripherals - Allen Bradley or Automation Direct preferred
Ability to read electrical/mechanical prints
Windows, Visual.NET, Database development knowledge (SQL) programming knowledge
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