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Become A Failure Analysis Engineer

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Working As A Failure Analysis Engineer

  • Making Decisions and Solving Problems
  • Getting Information
  • Identifying Objects, Actions, and Events
  • Interacting With Computers
  • Communicating with Supervisors, Peers, or Subordinates
  • Deal with People

  • $83,678

    Average Salary

What Does A Failure Analysis Engineer Do At Thermo Fisher Scientific

* Performa failure analysis of LCMS products and parts for medical device regulatory requirements.
* Perform detailed root-cause-analysis and work with cross-functional teams on improvements or preventative actions, along with various miscellaneous responsibilities
* Identify, develop and implement customer focused support solutions for future products.
* Work with R & D to ensure new products meet product design criteria for serviceability and develop hardware validation criteria.
* Create detailed reports on investigative findings and present to cross-functional audience

What Does A Failure Analysis Engineer Do At Crane Aerospace & Electronics

* As an Engineering Technician you will test and/or troubleshoot products in our FA Lab under direction of the responsible engineer.
* You will work from written and verbal instructions, engineering change notices, drawings and established operation procedures.
* You are responsible for the following:
* Precise and accurate analysis and check-out of circuits, components, mechanical items, hardware and other items for form, fit, and function.
* Set-up, calibration, testing and troubleshooting of circuits, components, instruments and mechanical assemblies.
* Programmable auto-testers, oscilloscopes, pulse generators, meters, power supplies and special test fixtures.
* Analysis and presentation of test data.
* Train and mentor other technicians

What Does A Failure Analysis Engineer Do At Dell

* Characterize the failure mechanism of discrete components by utilizing various electrical test equipment (Curve Tracer, LCZ bridge, Probe Station, DIMMs, etc.).
* Perform mechanical and chemical decap on components.
* Metallurgical cross-sectioning of PWBs and components.
* Recognize defects and anomalies in PWBs and discrete components.
* Perform chemical etching of mounted samples.
* Utilize optical microscopes, video imaging/capture equipment and a SEM (Scanning Electron Microscope) to document the failure mechanism.
* Perform material analysis using a SEM/EDX.
* Perform plating thickness analysis using an XRF.
* Operate a 2D and 3D x-ray imaging systems.
* Publish technical reports on the analysis findings

What Does A Failure Analysis Engineer Do At II-VI (Opto)Electronic Device

* include the following.
* Other duties may be assigned.
* Conducts necessary tests to determine failure mechanism and root cause of customer returns, line yield issues, internal qualifications/production material and product development failures.
* Conducts non-destructive tests such as optical micrsoscopy, electrical bench verification, defect isolation and other techniques such as x-ray or acoustic analysis
* Conducts destructive analyses including chemical/physical decapsulation, SEM/FIB cross section, photoemission microscopy, wet/dry sample preparation.
* Generates high quality failure analysis reports to aid in the root cause identification and corrective actions to eliminate failure mechanisms.
* Closely collaborates with colleagues in product/process engineering, yield/device engineering to find/fix root causes.
* Directs job to external companies as necessary to provide analytical services which are not available in-house.
* Collaborates with global cross-functional teams within the company to determine best FA practices
* Domestic and international travel may be required
* No direct supervisory responsibilities but may lead cross-functional

What Does A Failure Analysis Engineer Do At Qorvo

* Conducts hands-on failure analysis activities of a semiconductor manufacturer.
* Perform DC electrical testing, circuit analysis/trouble shooting, fault isolation, micro-probing, deprocessing, material analysis and failure duplication.
* Plan, schedule & conduct the analysis from start to finish.
* Document and maintain analysis information and results and complete analysis reports.
* Will work with circuit design, product, process, & test engineers throughout the company.
* Will also interface with customers and suppliers.
* Understand product functions, product circuits, device structure and fab processes.
* Drive quality improvement and provide corrective action recommendations.
* Plan, schedule, coordinate, & conduct detailed phases of failure mechanism investigations.
* Interface with outside service and analytical laboratories.
* Farm-out capital intensive tasks.
* Train others in physics of failure, analytical techniques, and analysis methodology.
* Benchmark failure analysis methods, systems, and operations at other semiconductor manufacturers.
* Act as a facilitator of continuous improvement, working on proactive and preventative changes

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How To Become A Failure Analysis Engineer

Industrial engineers must have a bachelor’s degree. Employers also value experience, so cooperative education engineering programs at universities are also valuable.


Industrial engineers need a bachelor’s degree, typically in industrial engineering. However, many industrial engineers have degrees in mechanical engineering, electrical engineering, manufacturing engineering, industrial engineering technology, or general engineering. Students interested in studying industrial engineering should take high school courses in mathematics, such as algebra, trigonometry, and calculus; computer science; and sciences such as chemistry and physics.

Bachelor’s degree programs include lectures in classrooms and practice in laboratories. Courses include statistics, production systems planning, and manufacturing systems design, among others. Many colleges and universities offer cooperative education programs in which students gain practical experience while completing their education.

A few colleges and universities offer 5-year degree programs in industrial engineering that lead to a bachelor’s and master’s degree upon completion, and several more offer similar programs in mechanical engineering. A graduate degree allows an engineer to work as a professor at a college or university or to engage in research and development. Some 5-year or even 6-year cooperative education plans combine classroom study with practical work, permitting students to gain experience and to finance part of their education.

Programs in industrial engineering are accredited by ABET.

Important Qualities

Creativity. Industrial engineers use creativity and ingenuity to design new production processes in many kinds of settings in order to reduce the use of material resources, time, or labor while accomplishing the same goal.

Critical-thinking skills. Industrial engineers create new systems to solve problems related to waste and inefficiency. Solving these problems requires logic and reasoning to identify strengths and weaknesses of alternative solutions, conclusions, or approaches to the problems.

Listening skills. These engineers often operate in teams, but they also must solicit feedback from customers, vendors, and production staff. They must listen to customers and clients in order to fully grasp ideas and problems the first time.

Math skills. Industrial engineers use the principles of calculus, trigonometry, and other advanced topics in mathematics for analysis, design, and troubleshooting in their work.

Problem-solving skills. In designing facilities for manufacturing and processes for providing services, these engineers deal with several issues at once, from workers’ safety to quality assurance.

Speaking skills. Industrial engineers sometimes have to explain their instructions to production staff or technicians before they can make written instructions available. Being able to explain concepts clearly and quickly is crucial to preventing costly mistakes and loss of time.

Writing skills. Industrial engineers must prepare documentation for other engineers or scientists, or for future reference. The documentation must be coherent and explain their thinking clearly so that the others can understand the information.

Licenses, Certifications, and Registrations

Licensure is not required for entry-level positions as an industrial engineer. A Professional Engineering (PE) license, which allows for higher levels of leadership and independence, can be acquired later in one’s career. Licensed engineers are called professional engineers (PEs). A PE can oversee the work of other engineers, sign off on projects, and provide services directly to the public. State licensure generally requires

  • A degree from an ABET-accredited engineering program
  • A passing score on the Fundamentals of Engineering (FE) exam
  • Relevant work experience, typically at least 4 years
  • A passing score on the Professional Engineering (PE) exam

The initial FE exam can be taken after one earns a bachelor’s degree. Engineers who pass this exam are commonly called engineers in training (EITs) or engineer interns (EIs). After meeting work experience requirements, EITs and EIs can take the second exam, called the Principles and Practice of Engineering.

Several states require engineers to take continuing education in order to keep their licenses. Most states recognize licenses from other states, as long as the other state’s licensing requirements meet or exceed their own licensing requirements.


Beginning industrial engineers usually work under the supervision of experienced engineers. In large companies, new engineers also may receive formal training in classes or seminars. As beginning engineers gain knowledge and experience, they move on to more difficult projects with greater independence to develop designs, solve problems, and make decisions.

Eventually, industrial engineers may advance to become technical specialists, such as quality engineers or facility planners. In that role, they supervise a team of engineers and technicians. Obtaining a master’s degree facilitates such specialization and thus advancement.

Many industrial engineers move into management positions because the work they do is closely related to the work of managers. For more information, see the profile on architectural and engineering managers.

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Failure Analysis Engineer jobs

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Failure Analysis Engineer Career Paths

Failure Analysis Engineer
Member, Technical Staff Engineer Environmental Engineer
Compliance Engineer
10 Yearsyrs
Senior Engineer Lead Technician Engineer
Contracting Engineer
10 Yearsyrs
Quality Engineer Quality Manager
Director Of Quality
14 Yearsyrs
Design Engineer Mechanical Engineer Manufacturing Engineer
Engineering Supervisor
6 Yearsyrs
Design Engineer Process Engineer
Process Engineering Manager
9 Yearsyrs
Reliability Engineer Project Manager Construction Manager
Quality Control Manager
8 Yearsyrs
Quality/Reliability Engineer Quality Engineer
Quality Lead
8 Yearsyrs
Quality Engineer Project Manager Product Manager
Research And Development Technician
6 Yearsyrs
Electrical Engineer Senior Software Engineer Senior Technologist
Senior Engineering Technician
9 Yearsyrs
Electrical Engineer Chief Engineer Field Service Technician
Senior Field Service Engineer
8 Yearsyrs
Reliability Engineer Systems Engineer Project Engineer
Senior Manufacturing Engineer
10 Yearsyrs
Manufacturing Engineer Design Engineer Product Engineer
Senior Product Engineer
8 Yearsyrs
Manufacturing Engineer Quality Engineer
Senior Quality Engineer
11 Yearsyrs
Quality/Reliability Engineer Reliability Engineer
Senior Reliability Engineer
12 Yearsyrs
Quality Assurance Engineer Senior Software Engineer Staff Engineer
Senior Staff Engineer
7 Yearsyrs
Senior Engineer Senior Mechanical Engineer
Staff Mechanical Engineer
10 Yearsyrs
Quality Assurance Engineer Quality Assurance Manager Director Of Quality
Vice-President Of Quality
15 Yearsyrs
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Failure Analysis Engineer Demographics


  • Male

  • Female

  • Unknown



  • White

  • Asian

  • Hispanic or Latino

  • Unknown

  • Black or African American

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Languages Spoken

  • Spanish

  • French

  • Mandarin

  • Portuguese

  • Chinese

  • Vietnamese

  • Tagalog

  • Polish

  • Thai

  • Arabic

  • Italian

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Failure Analysis Engineer

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Real Failure Analysis Engineer Salaries

Job Title Company Location Start Date Salary
Staff Failure Analysis Engineer Sandisk Corporation Milpitas, CA Mar 26, 2016 $135,988
Manager, SR. Failure Analysis Engineering Sandisk Corporation Milpitas, CA Sep 11, 2015 $131,666
Staff Failure Analysis Engineer Skyworks Solutions, Inc. Parksdale, CA Oct 01, 2016 $116,917
Staff Failure Analysis Engineer Skyworks Solutions, Inc. Parksdale, CA Jan 10, 2016 $116,917
Failure Analysis Engineer Lumileds Lighting LLC San Jose, CA Aug 30, 2016 $113,000
Failure Analysis & Test Engineer Avogy, Inc. San Jose, CA Oct 19, 2015 $110,000 -
Senior Failure Analysis Engineer Western Digital Technologies, Inc. Milpitas, CA Sep 09, 2016 $110,000
SR. Failure Analysis Engineer Sandisk Corporation Milpitas, CA Aug 24, 2016 $110,000
Failure Analysis Engineer Nvidia Corporation Santa Clara, CA Apr 27, 2016 $110,000 -
Failure Analysis Engineer Linear Technology Corporation Milpitas, CA Oct 24, 2016 $109,000
Failure Analysis Engineer Nvidia Corporation Santa Clara, CA Nov 28, 2016 $106,981 -
Failure Analysis Engineer Nanolab Technologies, Inc. Milpitas, CA Feb 02, 2015 $106,517
IC Failure Analysis Engineer Cirrus Logic, Inc. Austin, TX Apr 22, 2016 $105,915
IC Failure Analysis Engineer Cirrus Logic, Inc. Austin, TX Aug 04, 2015 $95,618
Failure Analysis Engineer Intel Corporation Hillsboro, OR Sep 06, 2015 $95,326 -
Failure Analysis Engineer Intel Corporation Hillsboro, OR Mar 31, 2015 $95,326 -
Failure Analysis Engineer Intel Corporation Hillsboro, OR Jul 07, 2015 $95,326 -
Senior Failure Analysis Engineer Lumileds Lighting LLC San Jose, CA Jan 09, 2016 $95,014
Failure Analysis Engineer Microsemi Soc Corp. San Jose, CA Oct 09, 2016 $95,000
Failure Analysis Engineer Semiconductor Components Industries, LLC Phoenix, AZ Aug 09, 2016 $95,000
Failure Analysis Engineer Fairchild Semiconductor International, Inc. South Portland, ME Apr 08, 2016 $94,971
Failure Analysis Engineer 3 Fairchild Semiconductor International Inc. South Portland, ME Jul 26, 2016 $84,048
Failure Analysis Engineer Intel Corporation Hillsboro, OR Jan 13, 2016 $83,886 -
Failure Analysis Engineer Microsemi Soc Corp. San Jose, CA Sep 01, 2015 $83,432
Failure Analysis Engineer Power Integrations, Inc. San Jose, CA Jan 11, 2015 $82,500 -
Failure Analysis & Reliability Engineer International Rectifier Corporation Temecula, CA Mar 24, 2016 $82,300
Failure Analysis Engineer Intel Corporation Hillsboro, OR Jul 21, 2015 $82,181 -
Failure Analysis Engineer-Principal M/A-Com Technology Solutions, Inc. Ithaca, NY Jun 09, 2016 $82,000
Senior Failure Analysis Engineer Fairchild Semiconductor International, Inc. South Portland, ME Mar 11, 2016 $82,000

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Top Skills for A Failure Analysis Engineer


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Top Failure Analysis Engineer Skills

  1. Failure Analysis Reports
  2. Product Quality
  3. Reliability
You can check out examples of real life uses of top skills on resumes here:
  • Published and distributed formal failure analysis reports to internal and external customers.
  • Evaluated product quality against defined specifications and validated test methods.
  • Directed root cause analysis for manufacturing, reliability and customer return related issues.
  • Provide customer facing reports with detailed technical descriptions of the failure analysis results and details of an effective corrective action.
  • Maintained and improved the Reliability Engineering's Failure Analysis Laboratory.

Top Failure Analysis Engineer Employers

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