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Flight controls engineer vs stress engineer

The differences between flight controls engineers and stress engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a flight controls engineer and a stress engineer. Additionally, a stress engineer has an average salary of $107,036, which is higher than the $99,619 average annual salary of a flight controls engineer.

The top three skills for a flight controls engineer include C++, FAA and flight control systems. The most important skills for a stress engineer are finite element analysis, structural analysis, and autocad.

Flight controls engineer vs stress engineer overview

Flight Controls EngineerStress Engineer
Yearly salary$99,619$107,036
Hourly rate$47.89$51.46
Growth rate6%6%
Number of jobs46,80736,117
Job satisfaction--
Most common degreeBachelor's Degree, 71%Bachelor's Degree, 75%
Average age4444
Years of experience44

What does a flight controls engineer do?

The main task of a flight controls engineer is to monitor the instrument systems of an airplane during the flight. Flight controls engineers communicate with dispatchers, assist the pilot, oversee the fuel, and regulate cabin pressure. They work on the design, state flow testing, and module of the flight control system. Their job includes investigating, recommending, and implementing flight control system solutions. They perform data analysis to ensure compliance with FAA. Also, they provide solutions to issues affecting the operations and developments of flights.

What does a stress engineer do?

A stress engineer specializes in conducting analysis and assessments on structures and components, mainly using stress to test its structural integrity. They may work in various industries such as automotive, aerospace, manufacturing, and even medical. Although their duties may vary upon the industry, they are typically in charge of performing extensive research and analysis, coordinating with architects and engineers, designing and building prototypes, and maintaining records of all procedures. Furthermore, a stress engineer must produce detailed progress and findings reports in adherence to project deadlines and company policies.

Flight controls engineer vs stress engineer salary

Flight controls engineers and stress engineers have different pay scales, as shown below.

Flight Controls EngineerStress Engineer
Average salary$99,619$107,036
Salary rangeBetween $75,000 And $130,000Between $73,000 And $156,000
Highest paying City-Seattle, WA
Highest paying state-Washington
Best paying company-CTS
Best paying industry-Professional

Differences between flight controls engineer and stress engineer education

There are a few differences between a flight controls engineer and a stress engineer in terms of educational background:

Flight Controls EngineerStress Engineer
Most common degreeBachelor's Degree, 71%Bachelor's Degree, 75%
Most common majorAerospace EngineeringMechanical Engineering
Most common collegeGeorgia Institute of TechnologyGeorgia Institute of Technology

Flight controls engineer vs stress engineer demographics

Here are the differences between flight controls engineers' and stress engineers' demographics:

Flight Controls EngineerStress Engineer
Average age4444
Gender ratioMale, 90.7% Female, 9.3%Male, 89.7% Female, 10.3%
Race ratioBlack or African American, 4.1% Unknown, 4.4% Hispanic or Latino, 10.8% Asian, 13.0% White, 67.3% American Indian and Alaska Native, 0.3%Black or African American, 3.8% Unknown, 4.3% Hispanic or Latino, 8.9% Asian, 19.8% White, 63.0% American Indian and Alaska Native, 0.3%
LGBT Percentage8%8%

Differences between flight controls engineer and stress engineer duties and responsibilities

Flight controls engineer example responsibilities.

  • Lead redesign review for cyclic stick, composite to metal, (CATIA).
  • Analyze and simulate suspension characteristics on MATLAB & CarSim for better ride performance.
  • Generate FORTRAN code to determine hinge moments of the primary and secondary control surface actuators.
  • Conduct thermal CAE analyses using RADTHERM and vehicle testing in support of design and development.
  • Provide field support for evaluating vehicle performances and NVH issues that enable quick customer resolution.
  • Provide critical support in planning, execution, and analysis for USAF targeting pod assets under development.
  • Show more

Stress engineer example responsibilities.

  • Lead CFD analyses on various aircraft types.
  • Manage the development and design data in PDM to ensure successful completion.
  • Manage Jenkins security by providing specific access to authorize developers/testers using project base matrix authorization strategy.
  • Develop Perl, TCL, and Bourne shell tools to improve the CFD process.
  • Perform FEA static analysis on primary and secondary MLG structural parts using ABAQUS as solver.
  • Perform mission analysis using PATRAN, ABAQUS, and NASTRAN as well as basic hand calculations.
  • Show more

Flight controls engineer vs stress engineer skills

Common flight controls engineer skills
  • C++, 31%
  • FAA, 10%
  • Flight Control Systems, 8%
  • Data Analysis, 7%
  • Aircraft Flight, 5%
  • Design Reviews, 5%
Common stress engineer skills
  • Finite Element Analysis, 10%
  • Structural Analysis, 9%
  • Autocad, 6%
  • Fatigue Analysis, 5%
  • MRB, 5%
  • Ansys, 4%

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