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Top 50 Lead Controls Engineer Skills

Below we've compiled a list of the most important skills for a Lead Controls Engineer. We ranked the top skills based on the percentage of Lead Controls Engineer resumes they appeared on. For example, 10.9% of Lead Controls Engineer resumes contained Electrical Systems as a skill. Let's find out what skills a Lead Controls Engineer actually needs in order to be successful in the workplace.

These are the most important skills for a Lead Controls Engineer:

1. Electrical Systems

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high Demand

2. PLC

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high Demand
Here's how PLC is used in Lead Controls Engineer jobs:
  • Conducted analysis study to select the best option to migrate from company's proprietary PLC to an industry standard PLC platform.
  • Worked with PLC emulator to test logic before actual implementation which shortened cycle down times.
  • Developed a simulation system for the personal safety and interlock system with PLC.
  • Recommended PLC platform was adopted company-wide and remains company's standard offering.
  • Developed the ability to work with Rx3i and MarkVi PLC.
  • Code safety logic for Safety PLC.
  • Provide PLC programming for Allen-Bradley controllers.
  • Develop Control System PLC Architecture.
  • Configured all logic and device pts., HPM CL and PLC re-configuration through SI card interface for potato chip processing.
  • Project team member for upgrading the controls of a Banbury mixer from a local control panel to a PLC.
  • Designed reliable interface for communication between the PLC and Servo motor drives_Both software and hardware.
  • Developed and designed new programs for upcoming machines (Allen Bradley PLCs).
  • Design of Modern Control Systems (Fieldbus, DCS, PLC) Intrinsically Safe (SIS) instrumentation.
  • Created PLC program for material handling system "optimization" that was sold as a $75k option.

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10 PLC Jobs

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3. HMI

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high Demand
Here's how HMI is used in Lead Controls Engineer jobs:
  • Demonstrated Control System and HMI screen test functionality during customer Factory Acceptance Testing.
  • Modified existing HMI scripting syntax (C based), to meet companies functional requirements.
  • Review and approve logic program and HMI screen structures.
  • Plant floor validation, onsite controls and HMI support 6.
  • Programmed PLCs and HMIs for automation applications.

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3 HMI Jobs

No jobs at selected location

4. Control Logic

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high Demand
Here's how Control Logic is used in Lead Controls Engineer jobs:
  • Worked with the modeling team to create simulation models to test and verify customized control logics.

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1 Control Logic Jobs

No jobs at selected location

5. Safety Systems

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high Demand
2 Safety Systems Jobs

No jobs at selected location

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6. DCS

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high Demand
Here's how DCS is used in Lead Controls Engineer jobs:
  • Coordinate with project management team, construction contractor and automation contractor for DCS integration and commissioning efforts.
  • Implemented design changes to DCS (Honeywell) for larger OEM system.
  • Assisted lead DCS encoder in integrating additional DCS controls into process.
  • Position Profile: Rendered alarm management consultation and Honeywell DCS engineering for various petroleum refineries and petrochemical companies..

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7. Project Management

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high Demand
Here's how Project Management is used in Lead Controls Engineer jobs:
  • Maintained direct contact with client project management and maintaining agency project management.
  • Project Management and implementation of Controls upgrades.
  • Tasked with the Project Management, Configuration Control & Engineering Integration for the 757-300 / -200aircraft.
  • Perform project management tasks for projects involving either new or existing equipment.
  • Clean sheet controls programming - Sales - Project Management
  • Project Management Tasked engineering teams with daily assignments.

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1 Project Management Jobs

No jobs at selected location

8. CAD

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high Demand
Here's how CAD is used in Lead Controls Engineer jobs:
  • Reduced machining time from 80 hours to 24 hours per part on MX Tank program by developing a Boice-Cadam-VSPC link.
  • Designed, supported, coded and maintained software for real-time SCADA systems, controlling oil and gas pipelines.
  • Monitored and documented the Supervisory Control and Data Acquisition (SCADA) system.
  • Supervised one Construction Engineers, three Safety Guards and one CAD associate.
  • Provided on-site setup, training and formal presentation of SCADA system.
  • Designed and integrated Oracle database structures for SCADA and MES systems.
  • Utilized CADAM N/C, APT programming languages.
  • Established & taught classes for CADAM NC II, General Numeric PG, & the functioning of Postprocessors.
  • Manipulate loops on Emerson/Ovation DCS and Wonderware HMI to RTU (SCADAPACK)
  • Concepted, designed and integrated the complete automation control and SCADA systems.
  • Manage all the SCADA software version information of GE Windfarms fleet.
  • Project - WindSCADA Software Up-gradation Role - Project Leader.
  • Perform Full-load testing of Wind SCADA Software.

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9. Database

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high Demand
Here's how Database is used in Lead Controls Engineer jobs:
  • Recommended, initiated, and established a database development and administration group.
  • Designed and maintained Instrumentation and Process-Electrical database application.
  • Developed cost reporting with Microsoft and Oracle BI tools, data warehousing, Access databases, and Excel end-user templates.
  • Coded low speed and high speed data acquisition systems, writing to Excel or relational databases.
  • Provide support in all types of Database Configuration & Historical reporting issue.
  • Designed and implemented Project Traceability Matrix database application.
  • Utilize database bulk loading programs and automated file storage processes * Responsible for turnover of Vendor Data by Purchase Order.

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10. Software Development

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high Demand
Here's how Software Development is used in Lead Controls Engineer jobs:
  • Established software development life cycle (SDLC) process for Nordco, automated builds, TRAC based issue tracking.

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3 Software Development Jobs

No jobs at selected location

11. I/O

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high Demand
Here's how I/O is used in Lead Controls Engineer jobs:
  • Added analog and digital I/O for software and hardware improvements per process changes.

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12. Engineering Staff

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high Demand
Here's how Engineering Staff is used in Lead Controls Engineer jobs:
  • Directed controls design for high speed conveyor projects with over $1M in controls content, supervising controls engineering staff.
  • Trained, supervised, and evaluated engineering staff for the Fairfax Assembly plant.

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13. Engineering Support

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high Demand
Here's how Engineering Support is used in Lead Controls Engineer jobs:
  • Furnished engineering support on a large control system replacement project.
  • Provided a full range of engineering support to bring these weapon systems into production on schedule and within budget.

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14. Ethernet

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high Demand
Here's how Ethernet is used in Lead Controls Engineer jobs:
  • Used Modbus over Ethernet protocol and OPC Server to communicate with the controller.

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15. Allen-Bradley

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average Demand

16. Matlab

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average Demand
Here's how Matlab is used in Lead Controls Engineer jobs:
  • Developed MATLAB tools for rapid design and analysis of controller performance and robustness.
  • Design STATCOM RTDS system using MATLAB to test control algorithms in MarkVIcontroller.
  • Developed signal processing algorithms in MATLAB to determine rotor time constant.
  • Developed efficient Matlab scripts for both time and frequency domain analysis of the integrated gas turbine engine and FADEC controls system.

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18. Document Control

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average Demand
Here's how Document Control is used in Lead Controls Engineer jobs:
  • Established/managed engineering document control function for two divisions.
  • Led Information Management's engineering document control team for the Atlantis project.
  • Researched, analyzed, recommended new PLM/PDM system for electronic document control.

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19. Autocad

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average Demand
Here's how Autocad is used in Lead Controls Engineer jobs:
  • Designed (Autocad) and Implemented electrical control panels.
  • Produce draft control system AutoCAD drawings and BOMs.
  • Programmed controls using Allen Bradley, Siemens and Bosch PLCs Used AutoCAD for schematics and other drawings.

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20. PCS

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average Demand
Here's how PCS is used in Lead Controls Engineer jobs:
  • Project was most successful in PCS history.
  • Lead engineer for Evaporator project (4 new ones) for PCS Phosphates.
  • Lead engineer for FSA recovery project for PCS Phosphates.
  • Lead engineer for STF (Silicon Tetrafluoride) plant project for PCS Phosphates, essentially a grass roots project.

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21. Customer Requirements

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average Demand
Here's how Customer Requirements is used in Lead Controls Engineer jobs:
  • Implemented production end of line acoustic acceptance test meeting customer requirements.
  • Worked with P&ID drawings and operators to ensure customer requirements were met.

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22. Vision Systems

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average Demand
Here's how Vision Systems is used in Lead Controls Engineer jobs:
  • Led projects relating to Collision Mitigation and Braking (CMB) with monocular and stereo based vision systems.
  • Lead or support improvement projects on manufacturing equipment, Control Systems and Vision Systems.
  • Developed and Designed True View vision systems.

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2 Vision Systems Jobs

No jobs at selected location

23. Modbus

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average Demand

24. Control Panels

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average Demand
Here's how Control Panels is used in Lead Controls Engineer jobs:
  • Designed and created scope work for Junior Engineers and outside contractors regarding electrical systems including control panels and motor control centers.
  • Perform testing and validation of control panels hardware and software before they are sent to the field.
  • Created and designed for DSC network topology, turbine control panels, and customer equipment communications.

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25. Fanuc

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2 Fanuc Jobs

No jobs at selected location

26. Wonderware

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average Demand

27. IDS

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average Demand
Here's how IDS is used in Lead Controls Engineer jobs:
  • Operated equipment for the removal of high/low gravity solids following clients' procedure.
  • Implemented pilot real time ingredient loss system at Cedar Rapids.
  • Received contract bids and prepared detailed bid analyses.
  • Lead I&C engineer for a new aids drug process.
  • Review of P&IDs, wiring schematics, loop diagrams, shut down keys and control narratives.
  • Develop contract P&IDs into Control System PLC I/O requirements.
  • Optimize the performance of all Solids Control equipments.
  • Defined DCS controls sytem architecture, based on IO Database erected from customer and supplier P&IDs.

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28. System Integration

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average Demand
Here's how System Integration is used in Lead Controls Engineer jobs:
  • Specified J1939 CAN Bus data formats for all communication in hybrid utility vehicle and led all subsystem integration.

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1 System Integration Jobs

No jobs at selected location

29. CNC

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average Demand
Here's how CNC is used in Lead Controls Engineer jobs:
  • Generate CNC programs using CAM software and longhand programming for production processes, fixtures, dies, and special machine parts.
  • Advised on SPC requirements for CNC machined parts.
  • Develop CNC Programs - flat pattern generation from Catia assembly models.

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1 CNC Jobs

No jobs at selected location

30. OEM

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low Demand
Here's how OEM is used in Lead Controls Engineer jobs:
  • Created electrical/controls specification for new OEM lines.

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2 OEM Jobs

No jobs at selected location

31. Profibus

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low Demand
Here's how Profibus is used in Lead Controls Engineer jobs:
  • Control system design, industrial communication (Profibus, Data Highway, Ethernet), pneumatic and hydraulic controls engineering.

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32. Algorithms

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low Demand
Here's how Algorithms is used in Lead Controls Engineer jobs:
  • Designed and implemented advanced control algorithms for more efficient energy usage.
  • Developed RTDS (Real timedigital simulator) to prove proper functionality of control algorithms.

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2 Algorithms Jobs

No jobs at selected location

33. Oversaw

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low Demand
Here's how Oversaw is used in Lead Controls Engineer jobs:
  • Preformed new higher training and oversaw training for all plant employees.
  • Assigned tasks and oversaw progress of personnel assigned to project.

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34. Labview

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low Demand
Here's how Labview is used in Lead Controls Engineer jobs:
  • Design control system, electrical schematics, LabVIEW applications, Automated Test Equipment and industrial control systems for Biomedical device manufacturing.
  • Coded Ethercat hardware into the LabView RT system.

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35. R

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low Demand
Here's how R is used in Lead Controls Engineer jobs:
  • Provide guidance during customer discussions with solar project scope and technical configuration, defining and merging customer needs with system capabilities.
  • Provided engineering, design, programming, installation, checkout, troubleshooting and maintenance of all processes across multiple Control Systems.
  • Experience with software validation, development of design practices, mechanical and electrical support for wind system components.
  • Optimize turbine operations, Root Cause Analysis for failures, prototype debugging and field testing.
  • Submitted Capital for approval, prepare schedule, find resources for my project.
  • Provided engineering management for both large and small scale project across multiple disciplines.
  • Spearheaded the migration of department resources with corporate principles and work processes.
  • Provided assistance to the Business and Management Computer systems and networks.
  • Provide cost accounting, material purchase and coordination of projects.
  • Commissioned first 1.6-100m and 2.85 DFIG wind turbine prototypes.
  • Used Microsoft Project for project status and milestone.
  • Set up and maintain data Historian using PHD.
  • Received three US patents for refrigeration valves.
  • Conduct service calls and provide follow-up support.
  • Provide technical support for projects.
  • Ford UN152, C170, PH131 GM400, GM800 GM360
  • Coordinate all instruments/ Electrical activites as required for all Capital projects and Maintenance.
  • Team Leader in developing the department Technology Work Plan and KBR global control systems standards of best practices.
  • Implement improvement projects that improve quality, compliance, improve efficiencies, yields, or throughputs.
  • Define root cause and implement solutions to equipment and process related non-conformances utilizing the NCR and CAPA processes.

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36. User Interface

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low Demand
Here's how User Interface is used in Lead Controls Engineer jobs:
  • Lead development of the machine real-time controls, user interface and electrical for RoadReady RST1000 Tamper and RBR1000 Regulator machines.
  • Developed the User Interface in RSView32.

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37. Status Reports

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low Demand
Here's how Status Reports is used in Lead Controls Engineer jobs:
  • Prepared reports and presentations to management working interface to establish cost control projection analysis and engineering man-hour status reports.

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38. C++

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low Demand
Here's how C++ is used in Lead Controls Engineer jobs:
  • Developed algorithms in C++ and Python to interface with SF-30C LIDAR.
  • Code is written in C++ and C#.

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39. MW

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low Demand
Here's how MW is used in Lead Controls Engineer jobs:
  • Conceived and specified boot loader that allowed embedded firmware to be updated over J1939 CAN Bus.
  • Support of software-in-the-loop (SIL) wind turbine test simulator for 1.5 MW wind systems.
  • Implemented control software and hardware firmware upgrades for retrofit projects.
  • Lead Protection and controls design of 60Mvar Synchronous Condenser Machine for a185MW wind farm project at Bingham Maine.
  • manage multiple computer/MWD combinations & maintain all equipment.

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40. OPC

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low Demand
Here's how OPC is used in Lead Controls Engineer jobs:
  • Design and implementation of interfacing for multiple controls platforms using OPC and High level software such as VB and C.
  • Configured OPC server Programmed RSLogix 5k, RSLogix 500 Modified electrical schematics Conducted power-point meetings with vendors.

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41. RFQ

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low Demand
Here's how RFQ is used in Lead Controls Engineer jobs:
  • Coordinate between Parker and Worley Parsons procurement departments on 32 RFQ.

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42. NEC

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low Demand
Here's how NEC is used in Lead Controls Engineer jobs:
  • Designed and developed electronic and electrical control systems as necessary.
  • Produce the necessary manufacturing drawings, bills of materials etc.
  • Designed according to NEC and UL standards Conducted panel checkouts System managed, monitored, various operations.

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43. Cost Savings

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low Demand
Here's how Cost Savings is used in Lead Controls Engineer jobs:
  • Managed time, cost and schedule, initiating extensive sourcing activities to attract quality vendors, while achieving significant cost savings.
  • Project targets included $6M in cost savings without availability or quality degradation issues.

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44. Instrument Specifications

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low Demand

45. New Engineers

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low Demand
Here's how New Engineers is used in Lead Controls Engineer jobs:
  • Train new engineers, lead up to a total of two separate, eight-member teams.
  • Trained and developed new engineers.

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46. Design Reviews

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low Demand
1 Design Reviews Jobs

No jobs at selected location

47. Control Strategies

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low Demand
Here's how Control Strategies is used in Lead Controls Engineer jobs:
  • Achieved Superior Energy Efficiency and HVAC Performance on Ford Focus BEV with patented control strategies.

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48. Technical Support

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low Demand
Here's how Technical Support is used in Lead Controls Engineer jobs:
  • Provided technical support during operations and maintenance.
  • Trained and provided technical support to other locations in the US and overseas.
  • Provide technical support in customer meetings and at customer sites.
  • Provided technical support to installation and commissioning field engineers to eliminate issues and engineering time encountered during startup of gas turbines.
  • Provide instrumentation and control and cyber-security technical support to all projects.

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49. C Code

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low Demand
Here's how C Code is used in Lead Controls Engineer jobs:
  • Generated process flow diagram that outlined inner working of PLC code and data exchanges between C code and PLC logic.
  • Followed MISRA-C: 2004 guidelines in writing the C Code.

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50. Budget Breakdown

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low Demand

Lead Controls Engineer Jobs

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20 Most Common Skills For A Lead Controls Engineer

Electrical Systems

15.2%

PLC

12.8%

HMI

9.1%

Control Logic

7.8%

Safety Systems

7.0%

DCS

6.6%

Project Management

5.1%

CAD

4.7%

Database

3.7%

Software Development

3.7%

I/O

3.5%

Engineering Staff

2.9%

Engineering Support

2.9%

Ethernet

2.7%

Allen-Bradley

2.1%

Matlab

2.1%

Simulink

2.1%

Document Control

2.1%

Autocad

2.1%

PCS

2.1%
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Typical Skill-Sets Required For A Lead Controls Engineer

Rank Skill
1 Electrical Systems 10.9%
2 PLC 9.1%
3 HMI 6.5%
4 Control Logic 5.6%
5 Safety Systems 5.0%
6 DCS 4.7%
7 Project Management 3.7%
8 CAD 3.4%
9 Database 2.7%
10 Software Development 2.7%
11 I/O 2.5%
12 Engineering Staff 2.1%
13 Engineering Support 2.1%
14 Ethernet 1.9%
15 Allen-Bradley 1.5%
16 Matlab 1.5%
17 Simulink 1.5%
18 Document Control 1.5%
19 Autocad 1.5%
20 PCS 1.5%
21 Customer Requirements 1.3%
22 Vision Systems 1.3%
23 Modbus 1.3%
24 Control Panels 1.3%
25 Fanuc 1.2%
26 Wonderware 1.2%
27 IDS 1.2%
28 System Integration 1.2%
29 CNC 1.0%
30 OEM 1.0%
31 Profibus 1.0%
32 Algorithms 1.0%
33 Oversaw 1.0%
34 Labview 1.0%
35 R 0.9%
36 User Interface 0.9%
37 Status Reports 0.9%
38 C++ 0.9%
39 MW 0.9%
40 OPC 0.7%
41 RFQ 0.7%
42 NEC 0.7%
43 Cost Savings 0.7%
44 Instrument Specifications 0.7%
45 New Engineers 0.7%
46 Design Reviews 0.7%
47 Control Strategies 0.7%
48 Technical Support 0.7%
49 C Code 0.6%
50 Budget Breakdown 0.6%
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