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Become A Lean Manufacturing Engineer

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Working As A Lean Manufacturing Engineer

  • Making Decisions and Solving Problems
  • Getting Information
  • Identifying Objects, Actions, and Events
  • Interacting With Computers
  • Communicating with Supervisors, Peers, or Subordinates
  • Deal with People

  • $68,415

    Average Salary

What Does A Lean Manufacturing Engineer Do At Volt Information Sciences

* Obtains and maintains knowledge on all appropriate equipment and processes.
* Prepares all documents integral to the machining process.
* Designs fixtures and selects tooling required to machine customer parts.
* Develops CNC programs for machine tools.
* Provides process plans and cycle times for cost estimates for quoting new work.
* Determines root causes of machining/materials failures using statistical methods and recommends changes in fixture designs, tolerances, tooling, and/or processes.
* Provides engineering and other technical assistance to Business Managers on new quotes or existing customer orders.
* Works with Quality Engineers to develop quality plans for part manufacturing.
* Communicates machining capabilities, production processes and other critical information to production staff.
* Utilizes Statistical Process Control (SPC) to monitor key features and process capabilities.
* Takes positive corrective action based on Run Charts, defective material or other quality information provided to improve product quality and process reliability.
* Provides ideas and takes initiative to improve manufacturing processes.
* Stays current with latest technological and industry trends to improve our manufacturing environment.
* Purchases tooling critical to machining and production process.
* Assists Buyer/Production Planner in maintaining approved suppliers of critical tooling

What Does A Lean Manufacturing Engineer Do At General Electric

* This position plays a key role in the journey to achieve Operational Excellence status through waste analysis within the factory value stream.
* As the Lean & CI Engineer , you will:
* Present, facilitate, and lead assigned process improvement events using methods of team building, team energizing, data gathering and analysis, problem solving, project management, and presentation skills
* Provide CI projects follow-up to monitor the progress of planned improvement implementation to assure timely action, appropriate management support, and achievement of expected benefits.
* Use appropriate measurement, analysis, and evaluation methods to accurately identify and document process improvements
* Develop reports of overall Continuous Improvement activities, including accomplishments, participation, projected activities, and anticipated needs
* Analyze operational data, trend analysis, statistical studies, Pareto charts, process maps, etc., to identify improvement and waste elimination opportunities
* Coordinate with related departments and functions to assure appropriate information flow and understanding of overall process improvement direction
* Participate in and coordinate the development of event charters and scheduling of events
* Assist in locating and reserving meeting locations and coordinating the delivery of services and materials necessary for a successful event
* Assist in training of plant personnel in the Continuous Improvement process
* Provide technical problem solving support to plant teams in support of the Lean and CI deployment
* Be involved in implementing the standardized LMPS procedures and records in line with the Lean and CI Manager
* Conduct Kaizen activities eliminating waste through implementation of LM Production System, tools and methods
* Help in deploying of all relevant LMPS information in a useable format to all points of use within the plant

What Does A Lean Manufacturing Engineer Do At Capstone Nutrition

* Investigate, analyze and develop innovative solutions for existing production equipment and system integration that will result in higher productivity through any combination of faster production rates, reduced manpower, lower scrap, lower downtime or other innovative techniques.
* Design and implement measurement systems to easily track and document productivity of production lines.
* Coordinate with management in all departments to encourage process improvement efforts throughout the Company and oversee the LEAN Office.
* Achieve cost effective designs and to carry out research, design, and development work of the manufacturing process that would include assembly methods, production flow and production equipment.
* Evaluate various improvements that need to be done and create value analysis and to look out for ways to reduce the costs in the engineering and manufacturing applications.
* Sets daily, weekly, and monthly goals; measures progress and reviews with management regularly.
* Support corporate ethics and standards, by example, and by directive.
* Assures that the operation is compliant with the SOP’s, proposed GMP’s, and those procedures are adequately documented.
* Support of and involvement in company, department, and/or safety policies, procedures, programs and activities.
* Proper use, care, and documentation exists of equipment and materials issued to work area.
* Specifies and recommends equipment purchases to improve operations, i.e. reduce costs, improve quality, reduce lead-times, etc.
* All other duties as assigned and needed

What Does A Lean Manufacturing Engineer Do At Altra Industrial Motion

* Include the following.
* Other duties may be assigned.
* Provide guidance to business unit management on ABS deployment efforts.
* Provide on-going master-level support and guidance to the Business Unit.
* Act as change agent in challenging existing approaches and performance.
* Implement ABS principles to improve quality, on-time delivery, and reduce operating costs and inventory.
* Act as consultant and/or leader for kaizen events as required.
* Develop and maintain first-rate ABS training materials.
* Conduct and/or coordinate ABS Orientation/Overview training.
* Participate in Altra’s global Kaizen events.
* Job Requirements

What Does A Lean Manufacturing Engineer Do At Lear Corporation

* Serve as subject matter expert on the specialty textile manufacturing processes within the plant.
* Works closely with production, development, and quality on manufacturing issues and improvement ideas.
* Facilitate and lead Kaizen events with quantifiable goals and objectives consistently meeting or beating target metrics.
* Plan, organize and prepare Kaizen events.
* Actively participate in setting the plan for achieving future state.
* Chair plant guiding coalition meetings to identify and address issues as they relate to the strategy deployment plan.
* Identify, document and maintain financial performance of lean initiatives
* Compile and present lean event summaries, lessons learned, major impacts, etc. to the facility through multiple means of media
* Coach and mentor other employees how to think and act differently as it relates to waste elimination
* Performs other duties as requested, directed or assigned

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How To Become A Lean Manufacturing Engineer

Industrial engineers must have a bachelor’s degree. Employers also value experience, so cooperative education engineering programs at universities are also valuable.

Education

Industrial engineers need a bachelor’s degree, typically in industrial engineering. However, many industrial engineers have degrees in mechanical engineering, electrical engineering, manufacturing engineering, industrial engineering technology, or general engineering. Students interested in studying industrial engineering should take high school courses in mathematics, such as algebra, trigonometry, and calculus; computer science; and sciences such as chemistry and physics.

Bachelor’s degree programs include lectures in classrooms and practice in laboratories. Courses include statistics, production systems planning, and manufacturing systems design, among others. Many colleges and universities offer cooperative education programs in which students gain practical experience while completing their education.

A few colleges and universities offer 5-year degree programs in industrial engineering that lead to a bachelor’s and master’s degree upon completion, and several more offer similar programs in mechanical engineering. A graduate degree allows an engineer to work as a professor at a college or university or to engage in research and development. Some 5-year or even 6-year cooperative education plans combine classroom study with practical work, permitting students to gain experience and to finance part of their education.

Programs in industrial engineering are accredited by ABET.

Important Qualities

Creativity. Industrial engineers use creativity and ingenuity to design new production processes in many kinds of settings in order to reduce the use of material resources, time, or labor while accomplishing the same goal.

Critical-thinking skills. Industrial engineers create new systems to solve problems related to waste and inefficiency. Solving these problems requires logic and reasoning to identify strengths and weaknesses of alternative solutions, conclusions, or approaches to the problems.

Listening skills. These engineers often operate in teams, but they also must solicit feedback from customers, vendors, and production staff. They must listen to customers and clients in order to fully grasp ideas and problems the first time.

Math skills. Industrial engineers use the principles of calculus, trigonometry, and other advanced topics in mathematics for analysis, design, and troubleshooting in their work.

Problem-solving skills. In designing facilities for manufacturing and processes for providing services, these engineers deal with several issues at once, from workers’ safety to quality assurance.

Speaking skills. Industrial engineers sometimes have to explain their instructions to production staff or technicians before they can make written instructions available. Being able to explain concepts clearly and quickly is crucial to preventing costly mistakes and loss of time.

Writing skills. Industrial engineers must prepare documentation for other engineers or scientists, or for future reference. The documentation must be coherent and explain their thinking clearly so that the others can understand the information.

Licenses, Certifications, and Registrations

Licensure is not required for entry-level positions as an industrial engineer. A Professional Engineering (PE) license, which allows for higher levels of leadership and independence, can be acquired later in one’s career. Licensed engineers are called professional engineers (PEs). A PE can oversee the work of other engineers, sign off on projects, and provide services directly to the public. State licensure generally requires

  • A degree from an ABET-accredited engineering program
  • A passing score on the Fundamentals of Engineering (FE) exam
  • Relevant work experience, typically at least 4 years
  • A passing score on the Professional Engineering (PE) exam

The initial FE exam can be taken after one earns a bachelor’s degree. Engineers who pass this exam are commonly called engineers in training (EITs) or engineer interns (EIs). After meeting work experience requirements, EITs and EIs can take the second exam, called the Principles and Practice of Engineering.

Several states require engineers to take continuing education in order to keep their licenses. Most states recognize licenses from other states, as long as the other state’s licensing requirements meet or exceed their own licensing requirements.

Advancement

Beginning industrial engineers usually work under the supervision of experienced engineers. In large companies, new engineers also may receive formal training in classes or seminars. As beginning engineers gain knowledge and experience, they move on to more difficult projects with greater independence to develop designs, solve problems, and make decisions.

Eventually, industrial engineers may advance to become technical specialists, such as quality engineers or facility planners. In that role, they supervise a team of engineers and technicians. Obtaining a master’s degree facilitates such specialization and thus advancement.

Many industrial engineers move into management positions because the work they do is closely related to the work of managers. For more information, see the profile on architectural and engineering managers.

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Lean Manufacturing Engineer jobs

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Real Lean Manufacturing Engineer Salaries

Job Title Company Location Start Date Salary
Director Lean Manufacturing Valerus Compression Services, L.P. Bay City, TX Mar 30, 2010 $120,000 -
$130,000
Lean Manufacturing Engineer National Oilwell Varco, L.P. Houston, TX May 14, 2015 $117,125
Lean Engineer Stryker Corporation San Jose, CA Aug 11, 2015 $107,515
Lean Engineer Stryker Corporation San Jose, CA Nov 08, 2015 $107,515
Lean Manufacturing Engineer Freudenberg-NOK General Partnership LaGrange, GA Sep 14, 2011 $100,560
Lean Manufacturing Engineer Tesla Motors, Inc. Fremont, CA Aug 03, 2015 $100,000 -
$110,000
Lean Engineer IV Bendix Commercial Vehicle Systems LLC Elyria, OH Nov 14, 2014 $99,000
Lean Engineer Goodman Manufacturing Company, L.P. Houston, TX Mar 10, 2014 $95,016
Lean Engineer Goodman Manufacturing Company, L.P. Houston, TX Jan 07, 2016 $94,274
Lean Engineer Stryker Corporation San Jose, CA Nov 08, 2012 $90,786
Lean Manufacturing Engineer Javad Ems San Jose, CA Apr 22, 2015 $88,837
Lean Engineer Goodman Manufacturing Company, L.P. Houston, TX Jul 01, 2013 $88,000
Lean Manufacturing Engineer TRW Automotive, Inc. Livonia, MI May 30, 2016 $83,054
Lean Manufacturing Engineer Honeywell International Inc. Rock Island, IL Jun 25, 2012 $74,740
Lean Manufacturing Engineer Resource Technologies Corporation Auburn Hills, MI Sep 16, 2016 $72,002
Lean Engineer Gamesa Technology Corporation Inc. Fairless Hills, PA Oct 28, 2010 $72,000 -
$80,000
Lean Manufacturing Engineer Nemak USA, Inc. Glasgow, KY Dec 15, 2015 $71,094 -
$92,044
Lean Engineer Simpler North America, LP Winston-Salem, NC Sep 01, 2014 $70,000
Lean Manufacturing Engineer Ai-Shreveport, LLC Arlington, TX Sep 21, 2016 $70,000
Lean Manufacturing Engineer Special Metals Welding Products Company Newton, NC Oct 03, 2011 $67,500
Lean Manufacturing Engineer Federal-Mogul Corporation Glasgow, KY Oct 01, 2013 $67,350
Lean Engineer Gamesa Technology Corporation Inc. Fairless Hills, PA Aug 18, 2009 $67,000 -
$80,000
Lean Manufacturing Engineer Proserv Operations, Inc. Houston, TX Nov 15, 2013 $66,677
Lean Manufacturing Engineer Proserv Operations, Inc. Houston, TX Feb 01, 2014 $66,677

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Top Skills for A Lean Manufacturing Engineer

KaizenEventsValueStreamMapsContinuousImprovementProjectsSafetyPlantLayoutSigmaEfficiencyProcessImprovementKanbanAssemblyLineProceduresDeliveryMaterialFlowLeanPrinciplesCostSavingsLeanToolsProductionLinesTaktTPMWIP

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Top Lean Manufacturing Engineer Skills

  1. Kaizen Events
  2. Value Stream Maps
  3. Continuous Improvement Projects
You can check out examples of real life uses of top skills on resumes here:
  • Conducted over 22 kaizen events, eliminating waste, and streamlining processes from order taking through manufacturing to shipping product.
  • Reduced non-value added process steps using visual tools such as Value Stream Maps, Spaghetti Charts.
  • Execute multiple Continuous improvement projects across de Plant.
  • Managed the STOP (Safety Training Observation Program) card evaluation system.
  • Designed and implemented the plant layout from the production line to the warehouse storage by using the Value Stream Mapping tool.

Top Lean Manufacturing Engineer Employers

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