Manufacturing controls engineer job description

Are you ready to rise to the challenge of climate change with the team that will deliver? Form Energy is a U.S. technology and manufacturing company that is developing and commercializing pioneering energy storage technologies to enable the electric grid to run on 100% renewable energy, every day of the year.

Supported by leading investors such as Breakthrough Energy Ventures, ArcelorMittal, TPG Rise, MIT's The Engine, and others, we share a common belief that low-cost, multi-day energy storage is the key to enable tomorrow's zero carbon electric grid. Driven by our core values of humanity, excellence, and creativity, we are deeply motivated and inspired to create a better world. We need talented, hardworking individuals who share our goal of tackling the challenge of climate change. Do you want to work with us today to build a better tomorrow?
Role Description
We are looking for an experienced controls engineer to join the new and growing Advanced Manufacturing team, responsible for developing novel equipment used to manufacture electrodes for Form Energy's commercial product. This role offers an exciting opportunity to bring novel manufacturing equipment to life while doing your part to help combat climate change! Reporting to the Manager of Advanced Manufacturing, you will lead a quickly-growing controls group while focusing on creating equipment for manufacturing and its sub-assemblies. In this role, you will build control systems for PLC driven robotic cells, servo actuated mechatronic systems, and high volume automated process equipment, with an initial focus on subsystem development and later on system integration in a manufacturing environment.

Bringing your experience in control system design, programming, commissioning, and equipment hand off to manufacturing operations, you will work closely with a wide variety of teams both on the technical and operational sides of Form. You can expect to become deeply entrenched in the intersection of critical functions including control system design, process engineering, and manufacturing operations as the team works toward a common goal of manufacturing high performance electrodes in high volume.
What You'll Do:Lead and grow a world-class team of controls engineers that deliver on key objectives toward advancing Form Energy's manufacturing equipment development efforts.Develop company level controls standards and specifications for application by the internal equipment development team and external partners.Create controls system architecture and logic for manufacturing equipment and production lines.Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits.Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics.Architect, write, and debug PLC controls logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. Work with cross-functional teams throughout the entire lifecycle of the manufacturing equipment development.Characterize and validate new automated process equipment for deployment into production.
What You'll Bring:5+ years of experience as a hands-on Controls Engineer or Robotics Engineer working on automation and/or electromechanical systems.Proficiency with electromechanical / mechatronic system design and motion control as well as process automation. Advanced proficiency in programming industrial equipment in all IEC 61131-3 languages with a focus on structured text and ladder logic.Experience developing the controls system logic for industrial equipment including, Safety PLCs, Human Machine Interface, Field bus Networks, Serial and ethernet communication between PLCs and instruments, and database systems.Experience programming 6-Axis industrial robots (Fanuc, Kuka, ABB, etc).Proficiency selecting and integrating hardware for industrial automation and sensing, including but not limited to appropriate circuit protectors, wire and cablings, sensors, safety hardware, PLC hardware, motor controls elements.Proficiency creating detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred).Proven ability to design fault-tolerant systems with error handling and recovery.Strong technical communication skills, both written and verbal.Excitement and willingness to lead a rapidly growing multi-disciplinary engineering team.BS degree or higher in Electrical Engineering (or equivalent).
#LI-DL1

Besides joining a community of people working to make the world better, Form Energy commits to you equitable compensation, stock options, and offers a generous benefits package to make sure you have the support you need to thrive.

We cover 100% of employee premiums and 80% of dependent premiums for medical, dental, and vision insurance for full time employees. We offer a flexible Paid Time Off program and every employee, regardless of gender identity or expression, is eligible for 12 weeks of paid parental bonding leave. A full listing of our benefits is available on our careers page.

At Form Energy, we are working toward a 100% renewable energy future for everyone in the world. We are committed to creating an inclusive environment for all our employees and are seeking to build a team that reflects the diversity of the people we hope to serve with our revolutionary products. Form Energy is proud to be an equal opportunity employer.

USD80,000-USD100,000

+ Take part in NPI meetings, providing value for tooling, process, and manufacturability.

+ Develop new metal fabrication processes, create/train operators on new work instructions.

+ Set up and debug machine part programs on CNC machines.identify any SPC requirements on special dimensions that would evaluate and summarize a necessity in the manufacturing process.

+ Test all new cutting tools and systems.

+ Assist the QC department and run off PPAP parts to help bring the process up to full production.

+ Collaborating with configuration control and design engineering regarding product tooling and design to ensure effectual production methods. Program production parts for laser cutting and bending.

+ Conferring with vendors and customers in determining product specifications and arranging equipment, parts or material purchase, and evaluating products according to quality standards and specifications.

+ Estimating staffing requirements, production times and relative costs to provide data for operational decisions.

_MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants._

+ 2+ years of Manufacturing experience, experience with fabrication is a plus

+ Proficient with 2D/3D modeling

+ Proficient in Microsoft Office (Outlook, Word, Excel, PowerPoint)

+ Good mechanical skills.

+ Excellent verbal, interpersonal and written communication skills

Our client based near the O'Hare area is a leading manufacturer of precision machined and light assembled products (bearings, couplings, magnets, etc..) for the Aerospace, Medical Device, and Oil & Gas industries. Additionally, they are privately owned manufacturer that has experienced 20% growth last year while being on track to beat that this year. Currently with 3 manufacturing facilities within a 5 mile radius of each other. This role will report to the Director of Manufacturing.

+ Competitive Base salary between $80,000 - $100,000

+ Bonus eligibility (up to 8%)

+ Comprehensive benefits (Medical, dental, Vision) offered through BCBS

+ 3 weeks PTO and 10 Holidays

+ 401(k) with 3% company match

+ Annual raise between 5 - 10%

Leading the future in luxury electric and mobility
At Lucid, we set out to introduce the most captivating, luxury electric vehicles that elevate the human experience and transcend the perceived limitations of space, performance, and intelligence. Vehicles that are intuitive, liberating, and designed for the future of mobility.

We plan to lead in this new era of luxury electric by returning to the fundamentals of great design - where every decision we make is in service of the individual and environment. Because when you are no longer bound by convention, you are free to define your own experience.

Come work alongside some of the most accomplished minds in the industry. Beyond providing competitive salaries, we're providing a community for innovators who want to make an immediate and significant impact. If you are driven to create a better, more sustainable future, then this is the right place for you.
The RoleDevelop company level, factory level, and line/machine level controls standards and specification for application by internal equipment development team and external partners Create through to full deployment to production factory and line level controls architecture Create data management and tracking communications network architecture and interface with cross-functional teams for product, processes and quality traceability control implementation Create detailed utility layouts for entire assembly lines and interface with facilities teams for implementation Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics Architect, write and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipmentmplement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting Manage electrical cabinet builds, field wiring, pneumatic, and fluid plumbing Select and size electrical and electromechanical components such as servos Enforce application of Lucid Motors standards, Manage external integrators during specification, design review, design approval Establish test plans and control test plan execution at Vendor and at Lucid Motors facility during installation and buy-off Characterize and validate automated processes using a data-driven statistical approach such as Capacity test, Capability test (Gage Repeatability and Reproducibility test, Cpk, etc.) Train Maintenance and Production teams to support automated equipment after deployment into production Create machine interactions with plant-wide Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variables Debug and optimize automated processes to maximize cycle time, improve availability and yield.Assist the development of the maintenance technical team members in becoming better troubleshooters.Provide input to new equipment controls in development for Phase two and beyond.
QualificationsBS/MS Electrical Engineering (or equivalent - Majors in Controls and Computer Control Systems, Mechatronic Engineering, Automation Engineering, etc.)5+ years of experience as a hands-on Controls Engineer or Robotics Engineer working on automation and/or electromechanical systems Proficiency with process integration and electromechanical / mechatronic systems In-depth knowledge of Electrical Standards (NFPA79, National Electric code, UL508A) In-depth knowledge of Safety standards (ANSI/RIA15.06, OSHA).Advanced proficiency programming industrial equipment:Siemens program functionality and troubleshooting.Ladder logic PLCs (Allen Bradley ControlLogix, CompactLogix and RS-Logix 5000) Safety PLCs (Allen Bradley Contro-Logix, Smart-Guard, Omron, Pilz) Human Machine Interface (HMI / GUI - AB Panel view, FactoryTalk, LabView, Ignition) Field bus Networks (AB Device Net, Ethernet IP, Safety rated field bus networks) Serial communication (RS-232) between PLCs and instruments Ethernet communications between machine PLCs and database systems Demonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and organization. Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control. Proven ability to design fault-tolerant systems with error handling and recovery Proficiency selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systems Proficiency creating detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred) Proficiency programming and tuning variable frequency drives Exposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current and power meters, etc) Experience programming Cartesian, SCARA and Articulated robots are highly desired (Fanuc, Durr) Experience with Vision systems (Cognex, Keyence, Fanuc) Experience creating technical specifications for automated manufacturing equipment is highly desired Experience transitioning products and processes from prototype to production desired Knowledge of production quality metrics is a plus Experience or knowledge of incoming power distribution networks is a plus.Ability to use 3D CAD packages such as with SolidWorks and CATIA is a plus.
At Lucid, we don't just welcome diversity - we celebrate it! Lucid Motors is proud to be an equal opportunity workplace. We are committed to equal employment opportunity regardless of race, color, national or ethnic origin, age, religion, disability, sexual orientation, gender, gender identity and expression, marital status, and any other characteristic protected under applicable State or Federal laws and regulations.

Notice regarding COVID-19 protocols
At Lucid, we prioritize the health and wellbeing of our employees, families, and friends above all else. In response to the novel Coronavirus all new Lucid employees, whose job will be based in the United States may or may not be required to provide original documentation confirming status as having received the prescribed inoculation (doses). Vaccination requirements are dependent upon location and position, please refer to the job description for more details.

Individuals in positions requiring vaccinations may seek a medical and/or religious exemption from this requirement and may be granted such an accommodation after submitting a formal request to and the subsequent review and approval thereof by our dedicated Covid-19 Response team.

To all recruitment agencies: Lucid Motors does not accept agency resumes. Please do not forward resumes to our careers alias or other Lucid Motors employees. Lucid Motors is not responsible for any fees related to unsolicited resumes.