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Manufacturing controls engineer vs controls engineer

The differences between manufacturing controls engineers and controls engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a manufacturing controls engineer, becoming a controls engineer takes usually requires 4-6 years. Additionally, a manufacturing controls engineer has an average salary of $96,327, which is higher than the $84,532 average annual salary of a controls engineer.

The top three skills for a manufacturing controls engineer include PLC, CNC and lean manufacturing. The most important skills for a controls engineer are C++, troubleshoot, and UL.

Manufacturing controls engineer vs controls engineer overview

Manufacturing Controls EngineerControls Engineer
Yearly salary$96,327$84,532
Hourly rate$46.31$40.64
Growth rate10%3%
Number of jobs51,69950,203
Job satisfaction-4
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 67%
Average age4245
Years of experience46

What does a manufacturing controls engineer do?

A manufacturing controls engineer ensures the manufacturing process of a plant is run efficiently and complies with all safety standards. Their role is to develop equipment to monitor and control efficiency of engineering systems and machinery, implement processes that will help manufacturers increase productivity, conduct research, test and analyze designs, and monitor the strategies implemented to ensure functionality. This position requires an engineering degree.

What does a controls engineer do?

A Controls Engineer is responsible for designing, developing, and supervising electrical control systems, machinery, and equipment. They oversee projects from initial concept to installation and commissioning.

Manufacturing controls engineer vs controls engineer salary

Manufacturing controls engineers and controls engineers have different pay scales, as shown below.

Manufacturing Controls EngineerControls Engineer
Average salary$96,327$84,532
Salary rangeBetween $73,000 And $125,000Between $64,000 And $111,000
Highest paying CityOakland, CAPalo Alto, CA
Highest paying stateWashingtonCalifornia
Best paying companyJUULApple
Best paying industryAutomotiveAutomotive

Differences between manufacturing controls engineer and controls engineer education

There are a few differences between a manufacturing controls engineer and a controls engineer in terms of educational background:

Manufacturing Controls EngineerControls Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 67%
Most common majorAccountingElectrical Engineering
Most common collegeNorthwestern UniversityGeorgia Institute of Technology

Manufacturing controls engineer vs controls engineer demographics

Here are the differences between manufacturing controls engineers' and controls engineers' demographics:

Manufacturing Controls EngineerControls Engineer
Average age4245
Gender ratioMale, 81.8% Female, 18.2%Male, 90.8% Female, 9.2%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.9% Asian, 10.1% White, 69.1% American Indian and Alaska Native, 0.2%Black or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.1% Asian, 14.5% White, 64.8% American Indian and Alaska Native, 0.2%
LGBT Percentage4%6%

Differences between manufacturing controls engineer and controls engineer duties and responsibilities

Manufacturing controls engineer example responsibilities.

  • Lead ERP implementations, cost conversions and system upgrades.
  • Lead systems integration for existing equipment involving PLC code, HMI development and motion control system modifications.
  • Manage all aspects of weekly payroll processing and internal allocations.
  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Perform troubleshooting and programming on high speed digital vision inspection systems, robotic machinery, and PLC I/O control systems.
  • Certify in OSHA rules and regulations.
  • Show more

Controls engineer example responsibilities.

  • Lead team to upgrade new syringe lines to current OSHA and NFPA safety standards.
  • Lead a team of 12 programmers to validate a common library of 70 DeltaV modules.
  • Promote to manage the advanced process control (APC) program, responsible for the generation of $30MM per year.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Design electrical controls using Allen-Bradley PLC for automatic filling of emergency breathing air bottles.
  • Complete system design, installation, troubleshooting and technical support of PC and PLC control automated and robotic manufacturing equipment.
  • Show more

Manufacturing controls engineer vs controls engineer skills

Common manufacturing controls engineer skills
  • PLC, 9%
  • CNC, 8%
  • Lean Manufacturing, 7%
  • HMI, 6%
  • Control Systems, 5%
  • FANUC, 5%
Common controls engineer skills
  • C++, 8%
  • Troubleshoot, 6%
  • UL, 5%
  • Hmi Programming, 4%
  • MATLAB, 4%
  • Simulink, 4%

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