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Manufacturing controls engineer vs senior manufacturing engineer

The differences between manufacturing controls engineers and senior manufacturing engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a manufacturing controls engineer, becoming a senior manufacturing engineer takes usually requires 1-2 years. Additionally, a manufacturing controls engineer has an average salary of $96,327, which is higher than the $93,853 average annual salary of a senior manufacturing engineer.

The top three skills for a manufacturing controls engineer include PLC, CNC and lean manufacturing. The most important skills for a senior manufacturing engineer are lean manufacturing, continuous improvement, and sigma.

Manufacturing controls engineer vs senior manufacturing engineer overview

Manufacturing Controls EngineerSenior Manufacturing Engineer
Yearly salary$96,327$93,853
Hourly rate$46.31$45.12
Growth rate10%10%
Number of jobs51,69997,154
Job satisfaction-4
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 73%
Average age4243
Years of experience42

What does a manufacturing controls engineer do?

A manufacturing controls engineer ensures the manufacturing process of a plant is run efficiently and complies with all safety standards. Their role is to develop equipment to monitor and control efficiency of engineering systems and machinery, implement processes that will help manufacturers increase productivity, conduct research, test and analyze designs, and monitor the strategies implemented to ensure functionality. This position requires an engineering degree.

What does a senior manufacturing engineer do?

A Senior Manufacturing Engineer works in a company's production operations and is responsible for developing and improving manufacturing processes. They analyze and propose solutions to engineering problems.

Manufacturing controls engineer vs senior manufacturing engineer salary

Manufacturing controls engineers and senior manufacturing engineers have different pay scales, as shown below.

Manufacturing Controls EngineerSenior Manufacturing Engineer
Average salary$96,327$93,853
Salary rangeBetween $73,000 And $125,000Between $71,000 And $123,000
Highest paying CityOakland, CASan Francisco, CA
Highest paying stateWashingtonCalifornia
Best paying companyJUULGoogle
Best paying industryAutomotiveAutomotive

Differences between manufacturing controls engineer and senior manufacturing engineer education

There are a few differences between a manufacturing controls engineer and a senior manufacturing engineer in terms of educational background:

Manufacturing Controls EngineerSenior Manufacturing Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 73%
Most common majorAccountingMechanical Engineering
Most common collegeNorthwestern UniversityNorthwestern University

Manufacturing controls engineer vs senior manufacturing engineer demographics

Here are the differences between manufacturing controls engineers' and senior manufacturing engineers' demographics:

Manufacturing Controls EngineerSenior Manufacturing Engineer
Average age4243
Gender ratioMale, 81.8% Female, 18.2%Male, 92.6% Female, 7.4%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.9% Asian, 10.1% White, 69.1% American Indian and Alaska Native, 0.2%Black or African American, 4.2% Unknown, 4.7% Hispanic or Latino, 10.6% Asian, 17.1% White, 63.1% American Indian and Alaska Native, 0.3%
LGBT Percentage4%5%

Differences between manufacturing controls engineer and senior manufacturing engineer duties and responsibilities

Manufacturing controls engineer example responsibilities.

  • Lead ERP implementations, cost conversions and system upgrades.
  • Lead systems integration for existing equipment involving PLC code, HMI development and motion control system modifications.
  • Manage all aspects of weekly payroll processing and internal allocations.
  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Perform troubleshooting and programming on high speed digital vision inspection systems, robotic machinery, and PLC I/O control systems.
  • Certify in OSHA rules and regulations.
  • Show more

Senior manufacturing engineer example responsibilities.

  • Implement a KANBAN system for manufacturing which reduce wasteful production activities and achieve labor reductions.
  • Plan and manage process-improvement projects and support production methods and processes for manufacturing center and CNC processes.
  • Utilize the latest techniques in J.I.T., KANBAN, and KAIZEN philosophies.
  • Facilitate technical information and background support to KAIZEN events.
  • Generate and release ECO's and ECR's using auto cad.
  • Design new fixtures, conveyor upgrades to existing equipment, which comply with ASME, NFPA, and OSHA standards.
  • Show more

Manufacturing controls engineer vs senior manufacturing engineer skills

Common manufacturing controls engineer skills
  • PLC, 9%
  • CNC, 8%
  • Lean Manufacturing, 7%
  • HMI, 6%
  • Control Systems, 5%
  • FANUC, 5%
Common senior manufacturing engineer skills
  • Lean Manufacturing, 7%
  • Continuous Improvement, 6%
  • Sigma, 5%
  • Project Management, 4%
  • CAD, 4%
  • Lean Six Sigma, 3%

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