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Manufacturing controls engineer vs senior staff engineer

The differences between manufacturing controls engineers and senior staff engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a manufacturing controls engineer, becoming a senior staff engineer takes usually requires 4-6 years. Additionally, a senior staff engineer has an average salary of $136,031, which is higher than the $96,327 average annual salary of a manufacturing controls engineer.

The top three skills for a manufacturing controls engineer include PLC, CNC and lean manufacturing. The most important skills for a senior staff engineer are python, java, and architecture.

Manufacturing controls engineer vs senior staff engineer overview

Manufacturing Controls EngineerSenior Staff Engineer
Yearly salary$96,327$136,031
Hourly rate$46.31$65.40
Growth rate10%2%
Number of jobs51,699239,752
Job satisfaction--
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 65%
Average age4241
Years of experience46

What does a manufacturing controls engineer do?

A manufacturing controls engineer ensures the manufacturing process of a plant is run efficiently and complies with all safety standards. Their role is to develop equipment to monitor and control efficiency of engineering systems and machinery, implement processes that will help manufacturers increase productivity, conduct research, test and analyze designs, and monitor the strategies implemented to ensure functionality. This position requires an engineering degree.

What does a senior staff engineer do?

A senior staff engineer is responsible for supervising a team of engineers, chemists, software developers, or molecular biologists. His/Her or her responsibilities include generating Structured Query Language (SQL) performance audit checklist template, creating SQL data query routines and functions for data extraction, and working directly with stakeholders. The job requires strong mechanical, listening, and mathematical skills and proficiency in Python programming language and computer architecture and hardware. The education requirements for the job include a bachelor's or master's degree in electrical engineering, business, mechanical engineering, or a related field.

Manufacturing controls engineer vs senior staff engineer salary

Manufacturing controls engineers and senior staff engineers have different pay scales, as shown below.

Manufacturing Controls EngineerSenior Staff Engineer
Average salary$96,327$136,031
Salary rangeBetween $73,000 And $125,000Between $95,000 And $194,000
Highest paying CityOakland, CASan Mateo, CA
Highest paying stateWashingtonCalifornia
Best paying companyJUULAirbnb
Best paying industryAutomotiveTelecommunication

Differences between manufacturing controls engineer and senior staff engineer education

There are a few differences between a manufacturing controls engineer and a senior staff engineer in terms of educational background:

Manufacturing Controls EngineerSenior Staff Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 65%
Most common majorAccountingElectrical Engineering
Most common collegeNorthwestern UniversityCalifornia State Polytechnic University, Pomona

Manufacturing controls engineer vs senior staff engineer demographics

Here are the differences between manufacturing controls engineers' and senior staff engineers' demographics:

Manufacturing Controls EngineerSenior Staff Engineer
Average age4241
Gender ratioMale, 81.8% Female, 18.2%Male, 78.4% Female, 21.6%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.9% Asian, 10.1% White, 69.1% American Indian and Alaska Native, 0.2%Black or African American, 3.1% Unknown, 4.5% Hispanic or Latino, 7.8% Asian, 16.8% White, 67.6% American Indian and Alaska Native, 0.1%
LGBT Percentage4%5%

Differences between manufacturing controls engineer and senior staff engineer duties and responsibilities

Manufacturing controls engineer example responsibilities.

  • Lead ERP implementations, cost conversions and system upgrades.
  • Lead systems integration for existing equipment involving PLC code, HMI development and motion control system modifications.
  • Manage all aspects of weekly payroll processing and internal allocations.
  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Perform troubleshooting and programming on high speed digital vision inspection systems, robotic machinery, and PLC I/O control systems.
  • Certify in OSHA rules and regulations.
  • Show more

Senior staff engineer example responsibilities.

  • Provide consultation to the ISO team in achieving certification, and enable company to win many more deals as a result.
  • Participate in iterative software development including UML modeling, code, unit test and integration of Java web services.
  • Develop command line interface (python) for backend distribute storage middleware.
  • Define and streamline API need to interface with new set of user applications.
  • Perform requirements gathering, functional analysis, mentoring, status tracking and reporting, Java and XSL coding.
  • Ensure properly working product by utilizing experience in code debugging, analyzing field log, and system test log.
  • Show more

Manufacturing controls engineer vs senior staff engineer skills

Common manufacturing controls engineer skills
  • PLC, 9%
  • CNC, 8%
  • Lean Manufacturing, 7%
  • HMI, 6%
  • Control Systems, 5%
  • FANUC, 5%
Common senior staff engineer skills
  • Python, 11%
  • Java, 10%
  • Architecture, 9%
  • Software Development, 4%
  • Linux, 4%
  • SQL, 3%

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