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Top Pilot Plant Supervisor Skills

Below we've compiled a list of the most important skills for a pilot plant supervisor. We ranked the top skills based on the percentage of pilot plant supervisor resumes they appeared on. For example, 19.5% of pilot plant supervisor resumes contained pilot plant as a skill. Let's find out what skills a pilot plant supervisor actually needs in order to be successful in the workplace.

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The six most common skills found on Pilot Plant Supervisor resumes in 2020. Read below to see the full list.

1. Pilot Plant

high Demand

A pilot plant is a small, pre-commercial production system that is operated to determine whether a process is feasible and sustainable before using it on a large industrial scale. It is an important test for new processes or equipment in hazard identification before production takes place on a larger scale.

Here's how Pilot Plant is used in Pilot Plant Supervisor jobs:
  • Developed comprehensive pilot plant training program that promoted best practices and operational consistency.
  • Established preliminary operating procedures for the Pilot Plant facility.
  • Outperformed competitors by actively managing training for new pilot plant technician, developing skills that enabled quicker sample times to customers.
  • Supervised a crew of 4 maintenance technicians involved in various repairs and preventative maintenance on all pilot plant equipment.
  • Worked directly with the rabbinical council to implement Kosher production in the pilot plant, resulting in increased sales.
  • Created a customer contract with members of R&D who required fermentation runs from the Pilot Plant.
  • Implemented Clean-In-Place (CIP) for some pilot plant equipment (e.g., Spray dryer and evaporator)
  • Plan, co-ordinate and supervise research work in pilot plant s 10 film and foam research lines.
  • Led pilot plant team in the production planning, processing, quality assurance, sanitation and maintenance.
  • Conducted training and seminar on proper handling and use of different equipment in the pilot plant.
  • Managed screening, purchase and implementation of metal detector for pilot plant that prevented hazardous situations.
  • Established, and assisted production in 2 new Research & Development Pilot Plant start ups.
  • Conducted class experiment and assisted other faculty members in conducting experiment in the pilot plant.
  • Reduced operating costs of pilot plant by 2% annually, saving ~$700k.
  • Specified new agitators for Pilot Plant reactors to allow mixing of high viscosity products.
  • Hired and managed production technicians to staff the Fluid Cracking Catalysts Pilot Plant.
  • Achieved 100k+ pounds production through pilot plant for 1st time in company history.
  • Supervised technicians in using, troubleshooting, and maintaining pilot plant equipment.
  • Maintain a safe pilot plant work environment and resolved potential problem areas.
  • Complete annual and biannual Targets and PDP for pilot plant staff.

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2. Procedures

high Demand

Procedures are the established ways to perform a certain task. It is like an action plan for a team to perform their duties. It's like a map that can save one from being confused or roaming about while attempting to achieve a goal. When an organization uses procedures, it promotes positive practices and sets a good precedent

Here's how Procedures is used in Pilot Plant Supervisor jobs:
  • Updated Standard Operating Procedures (SOPs) for plant equipment/system and performed operator trainings.
  • Developed and activated new procedures and policies for raw material acquisition, cycle counting, and production reporting and inventory management.
  • Established and adjusted work procedures to meet production schedules and improved efficiency and productivity by eliminating waste and production constraints.
  • Conceptualized and developed a corporate chart with potential positions, identified resources, and established work procedures and job responsibilities.
  • Planned, organized and implemented manufacturing procedures in accordance with Quality Control methods, new process technologies and organizational strategies.
  • Designed and implemented a quality program by establishing standards, creating quality assurance procedures and instituting first piece approvals.

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3. Sops

high Demand

A standard operating procedure or simply SOP is a particular operation that needs to be done in accordance with the rules and guidelines of a company or an industry. It is an important way for a company to run smoothly, especially in small businesses. It is like a practice wherein everything an individual or an employee is under a particular standard that is implemented.

Here's how Sops is used in Pilot Plant Supervisor jobs:
  • Review SOPS and batch records for adequacy and accuracy.
  • Developed GMP compliant documentation such as BOM's, standards, engineering drawings and SOPs in preparation for ISO certification.
  • Work as back up supervisor.Follows up various SOPs.
  • Applied strategic planning skills to design, execute, and perform data analysis of experiments in accordance with SOPs.
  • Assure materials are properly handled and equipment is properly operated according to SOPs, guidelines, and regulations.
  • Reviewed and approved all process related documents - SOPs, forms, batch records, and validation documents.

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4. GMP

average Demand

GMP stands for Good Manufacturing Practice. It is a system that ensures that all products like food, beverages, and medicinal drugs that are produced comply with the quality standards. It helps in minimizing the risks and hazards that cannot be eliminated after the testing of final products.

Here's how GMP is used in Pilot Plant Supervisor jobs:
  • Supervised XLC employees to accomplish tasks assigned from PRL Manager at Procter & Gamble GMP research facility.
  • Attended GMP, SOP, and Safety training.
  • Arranged and implemented documents (GMP) to direct and initiate fermentations as requested by multiple Chiron Project Directors.
  • Reviewed and approved all technical process documentation for GMP process introduction into the facilities.
  • Performed general housekeeping maintaining a sanitary, GMP environment.
  • Managed supervisory personnel in GMP production environment.

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5. Safety Training

average Demand

The guidance and skills taught to workers and employees of a company to carry out their duties safely and efficiently are referred to as safety training. The purpose of safety training is to inform workers about the potential and risks associated with this kind of work and to teach them ways to avoid such risks.

Here's how Safety Training is used in Pilot Plant Supervisor jobs:
  • Upgraded safety equipment, provided safety training for operators, and maintained all safety equipment for department.
  • Designed, developed, oversaw and implemented quality control and safety training programs.
  • Involved in Recruiting, Process and Safety Training, Food Safety Committee, Motivating Employees and Process Testing.
  • Directed safety training programs for the first shift production and labeling departments reducing workplace accidents by 15%.
  • Implemented a proactive safety training and awareness program for all Elwood employees reducing the accident rate by 89% in 2002.
  • Assist in the development and implementation of a successful business plan; Provide operational and safety training for all employees.

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6. Batch Records

average Demand

Here's how Batch Records is used in Pilot Plant Supervisor jobs:
  • Developed batch records and training programs for over 25 new products.
  • Reviewed executed batch records in preparation for submission for further review and approval.
  • Coordinate with QA, QC, and validation for deviations, change control, batch records, and campaign changes.
  • Executed batch records, and participated in analysis of data to further customers research needs.
  • Reviewed SOPs and batch records for adequacy and accuracy.
  • Reviewed completed batch records Investigate any process deviation and execute process improvements within cGMP guidelines.

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7. Raw Materials

average Demand

Here's how Raw Materials is used in Pilot Plant Supervisor jobs:
  • Transferred product knowledge to develop Operations self-reliance and assisted with localization of raw materials in Tijuana, Mexico.
  • Calculated and verified inventory of raw materials that would meet production requirements while meeting budget constraints and expectations.
  • Delivered significant cost reductions without compromising quality by negotiating with suppliers to obtain raw materials at reduced prices.
  • Evaluated and implemented more environmentally friendly raw materials without any negative impact on quality.
  • Authorized raw materials purchases, prepared wallboard manufacturing formulas, and authorized changes.
  • Supervised purchase of raw materials; scheduled and supervised production and managed inventory.

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8. EHS

low Demand

Here's how EHS is used in Pilot Plant Supervisor jobs:
  • Volunteer - employee led EHS team.

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9. Production Schedules

low Demand

The project plan of a film or a documentary that highlights how a production budget will be spent over a given period until its completion is called a production schedule. The scheduling process starts with writing and analyzing the script, which is then broken down to determine and allocate the budget for each scene. The production schedule also includes several elements of the film including; cast actors, special effects, wardrobe, special equipment, stunts, extras, silent bits, production equipment, and many others.

Here's how Production Schedules is used in Pilot Plant Supervisor jobs:
  • Reviewed and adjusted production schedules to increase plant profitability through production efficiency and attainment of unit per hour goals.
  • Worked across three work shifts to efficiently schedule production orders and increase levels of overall operational efficacy.
  • Coordinate production schedules and process optimization activities to meet customer demands, while achieving company improvement objectives.
  • Developed and implemented operational policies and production schedules to maximize production for night shift.
  • Coordinated production schedules and workload of second shift warehouse and laboratory personnel.
  • Managed daily/weekly production schedules to ensure that lines were adequately staffed.

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10. Haccp

low Demand

Here's how Haccp is used in Pilot Plant Supervisor jobs:
  • Monitored and tracked inventory of fresh and frozen products to ensure compliance with FDA, USDA, and HACCP regulations.
  • Conducted plant Hazard Analysis and Critical Control Points (HACCP) certification training, which increased food safety standards.
  • Core responsibilities include: safety, quality control, HACCP, maintenance, and departmental budgets.
  • Developed and implemented new HACCP plan aligning with ISO22000, received ISO22000 certified status to the site.
  • Developed 1st HACCP & Audit program for Atkins.
  • Coordinated with USDA and Quality Assurance in aspects relating to FSIS and HACCP guidelines.

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11. Maintenance Activities

low Demand

Maintenance activities refer to partial or complete overhauls such as oil changes, lubrication, and minor adjustments. Workers should note and record equipment deterioration to know whether to repair worn parts or not.

Here's how Maintenance Activities is used in Pilot Plant Supervisor jobs:
  • Directed and coordinate plant workers engaged in routine operations and maintenance activities.
  • Developed a plant wide preventative maintenance system and coordinated the maintenance activities.
  • Coordinated schedule meetings and maintenance activities to ensure unit availability.
  • Coordinated necessary maintenance activities on various pieces of equipment.
  • Manage all preventative maintenance activities.
  • Managed all maintenance activities surrounding the fluid, mechanical, and electrical systems to ensure equipment reliability.

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12. FDA

low Demand

The Food and Drug Administration (FDA) is a division of the US Department of Health and Human Services that regulates the production and sale of food, pharmaceutical products, medical equipment, and other consumer goods, as well as veterinary medicine. The FDA is now in charge of overseeing the manufacture of products like vaccines, allergy treatments, and beauty products.

Here's how FDA is used in Pilot Plant Supervisor jobs:
  • Key achievements accomplished in this position: * Implemented FDA Internal audits which created regulatory awareness and accountability across all departments.
  • Perform Audit tours for Client Quality Assurance members, Contract Quality Assurance firms, and FDA Inspectors.
  • Developed and supervised the budgeting, forecasting, cost control, FDA, GMP, and Process Safety Management efforts.
  • Coordinated daily and monthly production planning, updated operation sheets to ensure that FDA regulations and GMP's were met.
  • Increase the quality of export and finished product to FDA and AIB acceptable levels.
  • Assisted engineers in testing and adjusting production requirements as needed to meet FDA specifications.

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Online Courses For Pilot Plant Supervisors

One of the best ways to acquire the skills needed to be a pilot plant supervisor is to take an online course. We've identified some online courses from Udemy and Coursera that will help you advance in your career. Since pilot plant supervisors benefit from having skills like pilot plant, procedures, and sops, we found courses that will help you improve these skills.

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Chemical Plant Operations
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Understanding Plants - Part II: Fundamentals of Plant Biology
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This class is aimed at people interested in understanding the basic science of plant biology. In this four lecture series, we'll first learn about the structure-function of plants and of plant cells. Then we'll try to understand how plants grow and develop, making such complex structures as flowers. Once we know how plants grow and develop, we'll then delve into understanding photosynthesis - how plants take carbon dioxide from the air and water from soil, and turn this into oxygen for us to bre...

Plant Bioinformatics
coursera

The past 15 years have been exciting ones in plant biology. Hundreds of plant genomes have been sequenced, RNA-seq has enabled transcriptome-wide expression profiling, and a proliferation of "-seq"-based methods has permitted protein-protein and protein-DNA interactions to be determined cheaply and in a high-throughput manner. These data sets in turn allow us to generate hypotheses at the click of a mouse. For instance, knowing where and when a gene is expressed can help us narrow down the pheno...

Plant Bioinformatic Methods
coursera

The past 15 years have been exciting ones in plant biology. Hundreds of plant genomes have been sequenced, RNA-seq has enabled transcriptome-wide expression profiling, and a proliferation of "-seq"-based methods has permitted protein-protein and protein-DNA interactions to be determined cheaply and in a high-throughput manner. These data sets in turn allow us to generate hypotheses at the click of a mouse or tap of a finger. The Plant Bioinformatics Specialization on Coursera introduces core bio...

Understanding Plants - Part I: What a Plant Knows
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For centuries we have collectively marveled at plant diversity and form-from Charles Darwin's early fascination with stems and flowers to Seymour Krelborn's distorted doting in Little Shop of Horrors. This course intends to present an intriguing and scientifically valid look at how plants themselves experience the world-from the colors they see to the sensations they feel. Highlighting the latest research in genetics and more, we will delve into the inner lives of plants and draw parallels with...

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Curanderismo: Traditional Healing Using Plants
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12 Most Common Skill For A Pilot Plant Supervisor

Pilot Plant19.5%
Procedures12.2%
Sops11.9%
GMP11.2%
Safety Training10.5%
Batch Records9.4%
Raw Materials8.4%
EHS4.8%

Typical Skill-Sets Required For A Pilot Plant Supervisor

RankascdescSkillascdescPercentage of ResumesPercentageascdesc
1
1
Pilot Plant
Pilot Plant
19.5%
19.5%
2
2
Procedures
Procedures
12.2%
12.2%
3
3
Sops
Sops
11.9%
11.9%
4
4
GMP
GMP
11.2%
11.2%
5
5
Safety Training
Safety Training
10.5%
10.5%
6
6
Batch Records
Batch Records
9.4%
9.4%
7
7
Raw Materials
Raw Materials
8.4%
8.4%
8
8
EHS
EHS
4.8%
4.8%
9
9
Production Schedules
Production Schedules
3.5%
3.5%
10
10
Haccp
Haccp
3.4%
3.4%
11
11
Maintenance Activities
Maintenance Activities
2.7%
2.7%
12
12
FDA
FDA
2.6%
2.6%

23,136 Pilot Plant Supervisor Jobs

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