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What Does A Plant And Maintenance Technician Do?

Plant and Maintenance Technicians are responsible for installing, maintaining, and repairing plant equipment and related facilities. Their duties include conducting preventive maintenance, documenting plant function records, organizing preventive maintenance schedules, and performing routine inspections. They are responsible for carrying out a performance test, troubleshooting plant equipment issues, and installing plant equipment and piping systems. Plant and Maintenance Technicians also maintain operational records, interpret blueprints, and operate heavy equipment such as cranes and forklifts. They ensure work practices comply with health and safety regulations.

Here are examples of responsibilities from real plant and maintenance technician resumes representing typical tasks they are likely to perform in their roles.

  • Receive training and OSHA certification in confine space entry.
  • Adjust conveyor lines by modifying Allen Bradley PLC parameters.
  • Repair and maintain equipment such as forklifts, HVAC systems and refrigeration systems.
  • Perform all maintenance and repairs for all HVAC equipment in plant and staff housing units.
  • Maintain coal-fired boilers which provide steam and electrical energy to the facility.
  • Assist supervisor with regards to contractor informational or tooling needs for larger capital expenditures on the facility during expansion or remodeling.
  • Monitor ac systems and repair if necessary
Plant And Maintenance Technician Traits
Customer-service skills involve listening skills that allow you to communicate efficiently and respectfully with a customer.
Dexterity describes being skilled in using your hands when it comes to physical activity.
Troubleshooting skills involves a systematic approach to solving a problem or challenge.

Plant And Maintenance Technician Overview

Between the years 2018 and 2028, plant and maintenance technician jobs are expected to undergo a growth rate described as "as fast as average" at 6%, according to the Bureau of Labor Statistics. So if the thought "should I become a plant and maintenance technician?" Has crossed your mind, maybe you should take the growth rate into account. In addition, the number of plant and maintenance technician opportunities that are projected to become available by 2028 is 85,400.

On average, the plant and maintenance technician annual salary is $43,909 per year, which translates to $21.11 an hour. Generally speaking, plant and maintenance technicians earn anywhere from $35,000 to $54,000 a year, which means that the top-earning plant and maintenance technicians make $19,000 more than the ones at the lower end of the spectrum.

It's hard work to become a plant and maintenance technician, but even the most dedicated employees consider switching careers from time to time. Whether you're interested in a more challenging position or just looking for a fresh start, we've compiled extensive information on becoming a maintenance engineer, maintenance helper, maintenance operator, and maintenance internship.

Plant And Maintenance Technician Jobs You Might Like

Plant And Maintenance Technician Skills and Personality Traits

We calculated that 12% of Plant And Maintenance Technicians are proficient in Electrical Systems, Preventive Maintenance, and Plant Equipment. They’re also known for soft skills such as Customer-service skills, Dexterity, and Troubleshooting skills.

We break down the percentage of Plant And Maintenance Technicians that have these skills listed on their resume here:

  • Electrical Systems, 12%

    Trained and observed employees to safely use gauges and instruments on different industrial hydraulics and electrical systems.

  • Preventive Maintenance, 10%

    Established and set-up preventative maintenance program for plant by coordinating with vendors to determine manufacturer recommendations.

  • Plant Equipment, 8%

    Repair and maintain plant equipment, Fabricate and weld also have and mill experience.

  • Routine Maintenance, 6%

    Evaluated system performance and maintained equipment by performing routine maintenance essential for the safe operation and efficiency of the propulsion plant.

  • Safety Procedures, 6%

    Obtained 10-Hour OSHA certification, implemented safety procedures into division standard operation procedures, and ensured said procedures were upheld.

  • Hand Tools, 6%

    Mounted compressor, condenser and other components in specified locations on frames, using hand tools and acetylene welding equipment.

Most plant and maintenance technicians list "electrical systems," "preventive maintenance," and "plant equipment" as skills on their resumes. We go into more details on the most important plant and maintenance technician responsibilities here:

  • Arguably the most important personality trait for a plant and maintenance technician to have happens to be customer-service skills. An example from a resume said this about the skill, "these workers interact with customers on a regular basis" Additionally, other resumes have pointed out that plant and maintenance technicians can use customer-service skills to "performed necessary repairs on buildings and furniture to ensure the safety of customers. "
  • While it may not be the most important skill, we found that many plant and maintenance technician duties rely on dexterity. This example from a plant and maintenance technician explains why: "many repair and maintenance tasks, such as repairing small devices, connecting or attaching components, and using hand tools, require a steady hand and good hand–eye coordination." This resume example is just one of many ways plant and maintenance technicians are able to utilize dexterity: "dismantled devices to gain proper access and remove defective parts, using forklift, hand tools and power tools. "
  • Troubleshooting skills is also an important skill for plant and maintenance technicians to have. This example of how plant and maintenance technicians use this skill comes from a plant and maintenance technician resume, "workers find, diagnose, and repair problems" Read this excerpt from a resume to understand how vital it is to their everyday roles and responsibilities, "debug automation process repair mixers, rotary feeders, conveyor use dcs to spot trends in equipment and process troubleshooting. "
  • See the full list of plant and maintenance technician skills.

    After discovering the most helpful skills, we moved onto what kind of education might be helpful in becoming a plant and maintenance technician. We found that 13.2% of plant and maintenance technicians have graduated with a bachelor's degree and 2.0% of people in this position have earned their master's degrees. While some plant and maintenance technicians have a college degree, you may find it's also true that generally it's possible to be successful in this career with only a high school degree. In fact, our research shows that one out of every two plant and maintenance technicians were not college graduates.

    Those plant and maintenance technicians who do attend college, typically earn either electrical engineering technology degrees or electrical engineering degrees. Less commonly earned degrees for plant and maintenance technicians include industrial technology degrees or automotive technology degrees.

    When you're ready to become a plant and maintenance technician, you might wonder which companies hire plant and maintenance technicians. According to our research through plant and maintenance technician resumes, plant and maintenance technicians are mostly hired by Waste Management, Advanced Drainage Systems, and The Hershey Company. Now is a good time to apply as Waste Management has 37 plant and maintenance technicians job openings, and there are 14 at Advanced Drainage Systems and 6 at The Hershey Company.

    Since salary is important to some plant and maintenance technicians, it's good to note that they are figured to earn the highest salaries at Valero Energy, Advanced Drainage Systems, and Kellogg's. If you were to take a closer look at Valero Energy, you'd find that the average plant and maintenance technician salary is $51,300. Then at Advanced Drainage Systems, plant and maintenance technicians receive an average salary of $48,963, while the salary at Kellogg's is $47,313.

    View more details on plant and maintenance technician salaries across the United States.

    We also looked into companies who hire plant and maintenance technicians from the top 100 educational institutions in the U.S. The top three companies that hire the most from these institutions include United States Navy, United States Army, and Sears Holdings.

    The industries that plant and maintenance technicians fulfill the most roles in are the manufacturing and construction industries. But the highest plant and maintenance technician annual salary is in the manufacturing industry, averaging $45,292. In the retail industry they make $43,701 and average about $43,383 in the energy industry. In conclusion, plant and maintenance technicians who work in the manufacturing industry earn a 6.4% higher salary than plant and maintenance technicians in the construction industry.

    The three companies that hire the most prestigious plant and maintenance technicians are:

      What Maintenance Engineers Do

      A maintenance engineer is responsible for the maintenance of industrial machinery and inspects equipment defects for immediate troubleshooting or replacement as needed. Maintenance engineers install and upgrade system components to improve system optimization and perform diagnostic systems to locate any adjustments. They also conduct routine checks, assist clients with technical faults, and ensure that the equipment works safely for certain operations. A maintenance engineer must have excellent knowledge of the mechanical industry to address technical malfunctions immediately.

      We looked at the average plant and maintenance technician annual salary and compared it with the average of a maintenance engineer. Generally speaking, maintenance engineers receive $16,976 higher pay than plant and maintenance technicians per year.

      While their salaries may differ, one common ground between plant and maintenance technicians and maintenance engineers are a few of the skills required in each craft. In both careers, employees bring forth skills like electrical systems, preventive maintenance, and plant equipment.

      As far as similarities go, this is where it ends because a plant and maintenance technician responsibility requires skills such as "routine maintenance," "safety procedures," "corrective actions," and "pulleys." Whereas a maintenance engineer is skilled in "guest rooms," "maintenance tasks," "kitchen equipment," and "boilers." So if you're looking for what truly separates the two careers, you've found it.

      On average, maintenance engineers reach higher levels of education than plant and maintenance technicians. Maintenance engineers are 13.3% more likely to earn a Master's Degree and 0.5% more likely to graduate with a Doctoral Degree.

      What Are The Duties Of a Maintenance Helper?

      A maintenance helper performs basic support tasks to assist maintenance technicians in installing and repairing machines and equipment. Their responsibilities typically include gathering and handing tools, changing fixtures such as light bulbs and faucets, preparing workspaces, and cleaning work areas and equipment. They may also liaise with vendors or suppliers, build positive relationships with clients, and handle calls and correspondence. Moreover, maintenance helper must utilize their experiences to learn more complex tasks and gain industry insight.

      Now we're going to look at the maintenance helper profession. On average, maintenance helpers earn a $15,992 lower salary than plant and maintenance technicians a year.

      Not everything about these jobs is different. Take their skills, for example. Plant and maintenance technicians and maintenance helpers both include similar skills like "electrical systems," "preventive maintenance," and "routine maintenance" on their resumes.

      While some skills are similar in these professions, other skills aren't so similar. For example, several resumes showed us that plant and maintenance technician responsibilities requires skills like "plant equipment," "corrective actions," "production equipment," and "plc." But a maintenance helper might use skills, such as, "goggles," "maintenance tasks," "emergency," and "grounds maintenance."

      It's been discovered that maintenance helpers earn lower salaries compared to plant and maintenance technicians, but we wanted to find out where maintenance helpers earned the most pay. The answer? The utilities industry. The average salary in the industry is $31,700. Additionally, plant and maintenance technicians earn the highest paychecks in the manufacturing with an average salary of $45,292.

      When it comes to the differences in education between the two professions, maintenance helpers tend to reach similar levels of education than plant and maintenance technicians. In fact, they're 0.5% less likely to graduate with a Master's Degree and 0.5% less likely to earn a Doctoral Degree.

      How a Maintenance Operator Compares

      Maintenance operators are skilled technicians who use a variety of small equipment and tools to perform and assist in the maintenance activities of a business establishment. These operators are required to assist the equipment manager in preparing preventative maintenance procedures so that they can increase productivity and reduce downtime of equipment. They must enforce safety rules and regulations and ensure that staff members are following them to prevent accidents in the facility. Maintenance operators must also train maintenance employees in performing proper preventative maintenance.

      Let's now take a look at the maintenance operator profession. On average, these workers make lower salaries than plant and maintenance technicians with a $10,650 difference per year.

      Using plant and maintenance technicians and maintenance operators resumes, we found that both professions have similar skills such as "electrical systems," "preventive maintenance," and "plant equipment," but the other skills required are very different.

      As mentioned, these two careers differ between other skills that are required for performing the work exceedingly well. For example, gathering from plant and maintenance technicians resumes, they are more likely to have skills like "corrective actions," "production equipment," "parts inventory," and "building equipment." But a maintenance operator might have skills like "cdl," "safety rules," "dump truck," and "dot."

      Maintenance operators make a very good living in the utilities industry with an average annual salary of $35,792. Whereas plant and maintenance technicians are paid the highest salary in the manufacturing industry with the average being $45,292.

      Maintenance operators typically study at similar levels compared with plant and maintenance technicians. For example, they're 1.0% more likely to graduate with a Master's Degree, and 0.4% more likely to earn a Doctoral Degree.

      Description Of a Maintenance Internship

      A maintenance intern has a variety of duties and responsibilities with the organization he or she is working for. Typical duties that you will likely perform for this job include assisting in plant improvement project management, interact with senior leadership of the company, and assisting with moving furniture for remodeling projects. In addition, as a maintenance intern, you will have the opportunity to experience and learn the company's mission and values, gain technical knowledge, and participate in training.

      Maintenance interns tend to earn a lower pay than plant and maintenance technicians by about $12,778 per year.

      According to resumes from both plant and maintenance technicians and maintenance interns, some of the skills necessary to complete the responsibilities of each role are similar. These skills include "electrical systems," "preventive maintenance," and "plant equipment. "

      Even though a few skill sets overlap, there are some differences that are important to note. For one, a plant and maintenance technician might have more use for skills like "corrective actions," "osha," "pulleys," and "building equipment." Meanwhile, some maintenance interns might include skills like "customer service," "maintenance intern," "reliability," and "maintenance department" on their resume.

      Maintenance interns reach higher levels of education when compared to plant and maintenance technicians. The difference is that they're 6.6% more likely to earn a Master's Degree more, and 0.1% more likely to graduate with a Doctoral Degree.