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Plant manager vs plant controller

The differences between plant managers and plant controllers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 4-6 years to become a plant manager, becoming a plant controller takes usually requires 6-8 years. Additionally, a plant manager has an average salary of $113,843, which is higher than the $99,550 average annual salary of a plant controller.

The top three skills for a plant manager include continuous improvement, customer service and safety program. The most important skills for a plant controller are internal controls, GAAP, and plant management.

Plant manager vs plant controller overview

Plant ManagerPlant Controller
Yearly salary$113,843$99,550
Hourly rate$54.73$47.86
Growth rate6%17%
Number of jobs275,96247,555
Job satisfaction--
Most common degreeBachelor's Degree, 63%Bachelor's Degree, 77%
Average age4446
Years of experience68

What does a plant manager do?

In general, plant managers are responsible for the entire operations in a manufacturing plant. Plant managers plan, direct, organize, and run the optimum operations of the plant daily. They create and execute organizational or departmental goals procedures, and policies. They aim to increase the manufacturing production and the capacity and flexibility of its assets while keeping its current quality standards and unnecessary costs. They are expected to have a better understanding of the manufacturing industry like equipment use and mechanical aptitude.

What does a plant controller do?

A plant controller works at factories where they are primarily in charge of administrative duties and ensuring that operations adhere to budgets, schedules, and standards. As a plant controller, they are also responsible for gathering and analyzing financial data, analyzing cost reports, preparing financial statements, maintaining databases, performing audits and risk assessments, and overseeing the accounting team procedures. Additionally, they also supervise staff operations and address issues and concerns while implementing the company's policies and regulations.

Plant manager vs plant controller salary

Plant managers and plant controllers have different pay scales, as shown below.

Plant ManagerPlant Controller
Average salary$113,843$99,550
Salary rangeBetween $85,000 And $152,000Between $72,000 And $136,000
Highest paying CityRichmond, CAReno, NV
Highest paying stateNew JerseyNevada
Best paying companyKoch IndustriesArkema
Best paying industryFinanceFinance

Differences between plant manager and plant controller education

There are a few differences between a plant manager and a plant controller in terms of educational background:

Plant ManagerPlant Controller
Most common degreeBachelor's Degree, 63%Bachelor's Degree, 77%
Most common majorBusinessAccounting
Most common collegeUniversity of PennsylvaniaUniversity of Pennsylvania

Plant manager vs plant controller demographics

Here are the differences between plant managers' and plant controllers' demographics:

Plant ManagerPlant Controller
Average age4446
Gender ratioMale, 93.7% Female, 6.3%Male, 75.9% Female, 24.1%
Race ratioBlack or African American, 6.3% Unknown, 4.3% Hispanic or Latino, 15.5% Asian, 6.4% White, 67.0% American Indian and Alaska Native, 0.5%Black or African American, 8.7% Unknown, 4.2% Hispanic or Latino, 13.4% Asian, 7.9% White, 65.5% American Indian and Alaska Native, 0.3%
LGBT Percentage10%11%

Differences between plant manager and plant controller duties and responsibilities

Plant manager example responsibilities.

  • Manage 65 plant production and five plant supervisors in bilingual union manufacturing HVAC plant.
  • Manage compliance and training for the facility HACCP plan and are awarded PICQS plus status on annual audit.
  • Lead skilled trades in the repair and maintenance of robotics, PLC, hydraulic and electrical switchgear applications.
  • Lead OEE & SMED initiatives to improve machine utilization, up-time, throughput, change-over time, & yield.
  • Manage daily operations of USDA facility.
  • Coordinate monthly safety meetings, provide training and lead internal inspections that foster OSHA awareness.
  • Show more

Plant controller example responsibilities.

  • Manage and correct balance sheet issues including property taxes, miscellaneous accruals, inventories, and capital work- in-progress accounts.
  • Implement Sarbanes-Oxley internal control policy and procedures which lead to successful annual internal and external audits.
  • Manage general accounting functions, including monthly financial statements and audit reports, and monthly account reconciliations.
  • Manage monthly closing process including, account reconciliations, account analysis, preparation of monthly financial statements and other management reports.
  • Participate in the implementation of an ERP system that accomplish key strategic initiatives including job costing and a perpetual inventory system.
  • SAP (at the plant level) and Hyperion (at the corporate level) are used in financial reporting.
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Plant manager vs plant controller skills

Common plant manager skills
  • Continuous Improvement, 8%
  • Customer Service, 7%
  • Safety Program, 6%
  • Plant Operations, 6%
  • Lean Manufacturing, 6%
  • OSHA, 5%
Common plant controller skills
  • Internal Controls, 6%
  • GAAP, 5%
  • Plant Management, 5%
  • Continuous Improvement, 5%
  • Reconciliations, 4%
  • Financial Analysis, 4%

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