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Plant technician vs process plant operator

The differences between plant technicians and process plant operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a plant technician, becoming a process plant operator takes usually requires 1-2 years. Additionally, a plant technician has an average salary of $46,164, which is higher than the $41,902 average annual salary of a process plant operator.

The top three skills for a plant technician include preventive maintenance, ladders and data collection. The most important skills for a process plant operator are plant operations, plant process, and minor maintenance.

Plant technician vs process plant operator overview

Plant TechnicianProcess Plant Operator
Yearly salary$46,164$41,902
Hourly rate$22.19$20.15
Growth rate5%-7%
Number of jobs146,54361,085
Job satisfaction--
Most common degreeBachelor's Degree, 40%Bachelor's Degree, 32%
Average age4747
Years of experience42

What does a plant technician do?

A plant technician is in charge of overseeing plant operations, ensuring everything runs smoothly and efficiently. Their responsibilities include installing and upgrading machines and equipment, identifying the strengths and weaknesses of existing systems, implementing solutions to vulnerable or problem areas, and developing strategies to optimize plant operations. They must also perform regular maintenance checks, conducting corrective measures and adjustments as needed. Furthermore, a plant technician must provide technical support to employees, all while implementing the company's policies and regulations.

What does a process plant operator do?

Process plant operator positions require skills in forklifts, crushers, and forklift operation, as well as management, trucking, and a plethora of other skills. They must first pass a medical and NRC licensing exam, as well as a plant-operating exam each year, in addition to license renewal applications every six years. They will be called upon to oversee and manage the production process of a manufacturing plant, as well as monitor equipment to ensure quality, efficiency, and safety in said plant.

Plant technician vs process plant operator salary

Plant technicians and process plant operators have different pay scales, as shown below.

Plant TechnicianProcess Plant Operator
Average salary$46,164$41,902
Salary rangeBetween $31,000 And $67,000Between $28,000 And $62,000
Highest paying CityKent, WA-
Highest paying stateAlaska-
Best paying companyBP America Inc-
Best paying industryUtilities-

Differences between plant technician and process plant operator education

There are a few differences between a plant technician and a process plant operator in terms of educational background:

Plant TechnicianProcess Plant Operator
Most common degreeBachelor's Degree, 40%Bachelor's Degree, 32%
Most common majorBusinessBusiness
Most common college--

Plant technician vs process plant operator demographics

Here are the differences between plant technicians' and process plant operators' demographics:

Plant TechnicianProcess Plant Operator
Average age4747
Gender ratioMale, 75.4% Female, 24.6%Male, 81.7% Female, 18.3%
Race ratioBlack or African American, 11.5% Unknown, 4.3% Hispanic or Latino, 17.9% Asian, 4.6% White, 60.5% American Indian and Alaska Native, 1.2%Black or African American, 9.8% Unknown, 4.7% Hispanic or Latino, 20.6% Asian, 4.3% White, 59.8% American Indian and Alaska Native, 0.8%
LGBT Percentage2%11%

Differences between plant technician and process plant operator duties and responsibilities

Plant technician example responsibilities.

  • Manage documentation on all USDA and HACCP forms.
  • Perform and manage routine building maintenance tasks, including carpentry, electrical, plumbing, and general maintenance.
  • Maintain numerous automate scripts to assist in managing Linux systems.
  • Used spectrophotometers, pH meters, and centrifuges.
  • Experience working with extruders, film manufacturing and processing.
  • Follow all company safety rules and good manufacturing practices (GMP's )
  • Show more

Process plant operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Move to the assembly department building electrical panels, installing electrical panels, installing various electrical devices on new centrifuges.
  • Batch SCC, Shotcrete and other loads to client specifications.

Plant technician vs process plant operator skills

Common plant technician skills
  • Preventive Maintenance, 9%
  • Ladders, 9%
  • Data Collection, 8%
  • Electrical Troubleshooting, 7%
  • Troubleshoot, 6%
  • Math, 6%
Common process plant operator skills
  • Plant Operations, 30%
  • Plant Process, 10%
  • Minor Maintenance, 9%
  • Plant Equipment, 7%
  • OSHA, 7%
  • Continuous Operation, 6%

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