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Top 50 Process & Automation Engineer Skills

Below we've compiled a list of the most important skills for a Process & Automation Engineer. We ranked the top skills based on the percentage of Process & Automation Engineer resumes they appeared on. For example, 9.4% of Process & Automation Engineer resumes contained Process Control Systems as a skill. Let's find out what skills a Process & Automation Engineer actually needs in order to be successful in the workplace.

These are the most important skills for a Process & Automation Engineer:

1. Process Control Systems

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high Demand
Here's how Process Control Systems is used in Process & Automation Engineer jobs:
  • Specified, designed, and configured process control systems to support continuous and batch chemical operations.
  • Lead a group of engineers configure and test process control systems.
  • Optimize Process control systems and maintenance costs.

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8 Process Control Systems Jobs

No jobs at selected location

2. PLC

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high Demand
Here's how PLC is used in Process & Automation Engineer jobs:
  • Developed and programmed systems to provide automated gradient control and sample collection for large scale HPLC columns.
  • Verify and discuss with internal and external resources the requirement documents to create the PLC programming.
  • Integrated controls with VFD's and PLC's, with various sensors, on older equipment.
  • Design and incorporation of a dual-robot manufacturing cell using FANUC robots controlled by a ControlLogix PLC.
  • Programmed PLC variables for batch process in order to update the records in database.
  • Serve as intermediary between PLC and Robot programmers.
  • Set up networks to communicate with both process and safety PLCs as well as factory station and machine HMI displays.
  • Utilized multiple process automation tools including DeltaV (DCS), RSLogix (SLC/PLC), and OSI PI Historian.
  • Upgraded EMC Type 4 remote terminal unit to Ethernet capable RTP PLCs to gather plant wide commodity transmitted data.
  • Converted the Oiler control code from PLC 5 Ladder logic to GE UC structure blocks logic.
  • Designed, oversaw construction, and programmed new Allen-Bradley PLCs, drives, and control panels.
  • Design and integration of control systems using PLCs into both new and existing automation processes.
  • Prepared drawings for PLCs and computer network and deployed computers for JI Wet Weather project.
  • Utilized Pilz Safety PLC's in addition to Siemens hardware and software.
  • Led upgrading the controls in three process centers to PLC/Proficy/Batch systems.
  • Developed system to generate drawings for 33 PLCs from 5000 pt.
  • Plan and implement plc maintenance.
  • Programmed Allen Bradley PLCs and HMIs for control and automation of centrifuges, dryers and incinerators.
  • Develop and maintain PLC programs (Rockwell-Sudio 5000 and Modicon/Schneider-Proworx32).
  • Upgrade the Omron PLC, IAI X-SEL and Beijer HMI programs for new product.

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10 PLC Jobs

No jobs at selected location

3. Scada

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high Demand
Here's how Scada is used in Process & Automation Engineer jobs:
  • Organized Factory Acceptance Test and Site Acceptance Test of Application Software and Hardware of DCS, PLC and SCADA.
  • Worked with IFIX - HMI/SCADA in the process of automation with the design of new plant model.
  • Provide electrical and mechanical design of automation and control systems from field devices to PLC/SCADA platforms.
  • Lead a team of Engineers developing and implementing change SCADA and PLC.
  • Support line teams with PLC and SCADA troubleshooting.
  • Maintain and support plc and SCADA hardware and software standards for Plant.
  • Implemented HMI control for manual data entry and validation of SCADA batch processing and alarm management
  • Manage iFIX Proficy SCADA and HMI Clients.

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3 Scada Jobs

No jobs at selected location

4. Hmis

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high Demand
2 Hmis Jobs

No jobs at selected location

5. Automation Processes

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high Demand
Here's how Automation Processes is used in Process & Automation Engineer jobs:
  • Oversee the assembly plant and direct the development of automation processes in the state's largest automotive exporter.

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3 Automation Processes Jobs

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6. Automation Systems

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high Demand
Here's how Automation Systems is used in Process & Automation Engineer jobs:
  • Managed automation systems for site Tank Farm and Solvent Recovery operations.
  • Educate Developers on the functionality of Industrial Automation systems.
  • Provided support for various process automation systems on various computer platforms (VMS and other specialty operating systems).

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11 Automation Systems Jobs

No jobs at selected location

7. I/O

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high Demand
Here's how I/O is used in Process & Automation Engineer jobs:
  • Implement control system modules: I/O Modules, Alarms, Interlocks, and Basic Control Modules.
  • Replaced the existing oiler I/O panel with corresponding GE I/O panel.
  • Lead S.A.T testing by testing 900 Charm I/O points and third party application prior to Hot Cutover.

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8. DCS

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high Demand
Here's how DCS is used in Process & Automation Engineer jobs:
  • Project Manager and technical lead for DCS and I&C related projects.
  • Provided support for DCS automation for three production units.

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2 DCS Jobs

No jobs at selected location

9. DOW

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high Demand
Here's how DOW is used in Process & Automation Engineer jobs:
  • Reduced process down time and ensured maximum productivity, by incorporating best practices and assisting in continuous improvement activities.
  • Enforced Web Application Firewall (WAF) policies to prevent outside hackers from bring down our business and production systems.
  • Assign PM daily job sheets to the Technicians to decrease electrical down time and improve hot strip mill continuous operations.
  • Worked closely with GE Power Conversion project team during testing, commissioning, and shadowing of the project.
  • Perform P&ID walk downs for Isolation/Fermentation Systems for develop a punch list.
  • Developed WEB server (Windows 2003 Server operating system) and reporting system.
  • Program planned to be installed on all Dow Chemical Fired Equipment Systems.
  • Project was a complete redesign of existing code on a new windows / c# platform.
  • Lead a small group of engineers to automate software installation and provision Redhat and Windows servers.
  • Position was eliminated due to company downsizing.)
  • Distributed control system process control automation programming for proprietary Dow control sys- tem.

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10. Deltav

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high Demand
Here's how Deltav is used in Process & Automation Engineer jobs:
  • Developed, improved and commissioned ethanol plant automated control systems utilizing Emerson's DeltaV DCS control system.
  • Provided operator training by implementing simulation for new ALKY DeltaV configuration and graphic interface.
  • Managed D/3 and DeltaV Control systems.

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1 Deltav Jobs

No jobs at selected location

11. SQL

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high Demand
Here's how SQL is used in Process & Automation Engineer jobs:
  • Batch data is also stored in a standard SQL 2005 database as well.
  • Design the DBMS job to execute plsql code as per bank cut-off schedule.

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5 SQL Jobs

No jobs at selected location

12. Troubleshoot

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high Demand
Here's how Troubleshoot is used in Process & Automation Engineer jobs:
  • Provide technical guidance to Maintenance Technicians in the Troubleshooting, Preventive and Corrective Maintenance of Automated Production Equipment.
  • Created and maintained manufacturing processes and documentation including Job procedures and troubleshooting guidelines.
  • Provide technical support and troubleshooting for different automation system.
  • Led and worked with engineers to install, maintain and troubleshoot control systems and various automation processes.
  • Assist Maintenance and Area Personnel troubleshoot emergencies or problems occurred on assembly line.
  • Job tasks included specification, commissioning, troubleshooting, and validation support.
  • Supported commissioning, troubleshooting, and validation of new manufacturing suite for Myozyme and Fabryzyme at Allston Landing Facility.

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2 Troubleshoot Jobs

No jobs at selected location

13. Setup

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high Demand
Here's how Setup is used in Process & Automation Engineer jobs:
  • Plant networking infrastructure / app server configuration & setup

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14. Project Management

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high Demand
Here's how Project Management is used in Process & Automation Engineer jobs:
  • Provide project management, support and expertise to integration projects.

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15. Process Improvement

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average Demand
Here's how Process Improvement is used in Process & Automation Engineer jobs:
  • Led process improvement teams and aided in several process, health, and safety continuous improvement initiatives.

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1 Process Improvement Jobs

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16. Technical Support

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average Demand
Here's how Technical Support is used in Process & Automation Engineer jobs:
  • Provide technical support in developing and improving processes.
  • Continued to provide technical support for control systems (above)

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17. Control Strategies

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average Demand

18. ABB

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average Demand
Here's how ABB is used in Process & Automation Engineer jobs:
  • Developed control schemes, configured process units and simulations using distributed control systems (primarily ABB 800xA.)
  • Gained experience in Poly-Ethylene Good Coding Practices, with the ABB platform.
  • Maintained ABB control AC/DC drives for Hot Strip mill.
  • Control Coding is done in PC-Device libraries (PCDL) from ABB, chosen for SADARA.
  • Release the results to the customers and other ABB organisations.

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19. Technical Specifications

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average Demand

20. Wonderware

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average Demand
Here's how Wonderware is used in Process & Automation Engineer jobs:
  • Programmed and deployed the Wonderware HMI systems for the above facilities.

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21. IDS

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average Demand
Here's how IDS is used in Process & Automation Engineer jobs:
  • Implemented mass metering of all bulk liquids in the process in Nutritional Manufacturing.
  • Read P&IDs to determine the number of control points a given system requires.
  • Reviewed existing systems and control strategies, prepared P&IDs & plans and specifications.

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1 IDS Jobs

No jobs at selected location

22. SIS

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average Demand
Here's how SIS is used in Process & Automation Engineer jobs:
  • Developed and implemented a web based production reporting system for historical trending and analysis of live data.
  • Worked on requirements gathering, analysis, design and business process re-engineering.
  • Set new specifications for instrument fluid delivery based on statistical data analysis.
  • Completed automation projects that assisted in achieving operation goals.
  • Assisted operation with the completion of cutting over 850 hardwired and 600 soft points from Honeywell to DeltaV.
  • Participated in project definition, analysis, design, development, and implementation phases of the project.
  • Assisted with general IT tasks where possible including system provisioning, software deployment, and user support.
  • Performed FMEA (Failure Mode and Effective Analysis) for plant-wide system migration without interrupting manufacturing operations.
  • Performed network performance analysis and developed code that speed up the program's performance by 20 times.
  • Provide support post go live, resolve user specific issues and GAP analysis to capture enhancement requests.
  • Provided a variety of services including consulting, analysis, architecture, design, and development.
  • Communicate and assist with design change orders and cost impact to overall project schedule.
  • Managed teams of up to seven people consisting of employees and staff augmentation.
  • Provided troubleshooting assistance to Field Instrument Technicians for various hardware issues.
  • Participated in Process Hazards Analysis (LOPA) and implemented recommendations.
  • Assist in managing summer engineering interns.
  • Facilitated functional, technical and interface requirements, gap analysis and implementation Facilitated design and development of MRP systems.
  • Worked on early stage automation for manufacturing of Abdominal Aortic Aneurysm (AAA) endoprosthesis.
  • Assist in common cGMP activities such as P&ID walk downs
  • Provided round-the-clock, on-site assistance for several automation startup projects.

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23. OQ

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average Demand
Here's how OQ is used in Process & Automation Engineer jobs:
  • SOP, IOQ) Prepared Statements of Work (SOW) and managed contractors to complete tasks

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24. PQ

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average Demand
Here's how PQ is used in Process & Automation Engineer jobs:
  • Conducted equipment validation (FAT, SAT, IQ, OQ, PQ) at supplier sites extending through manufacturing transfer.

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25. FDA

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average Demand
Here's how FDA is used in Process & Automation Engineer jobs:
  • Provided software solutions to meet financial, environmental, safety, and FDA objectives.

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2 FDA Jobs

No jobs at selected location

26. IQ

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average Demand
Here's how IQ is used in Process & Automation Engineer jobs:
  • Implemented Liquid Strategy, a 4 million dollar investment with a 7 million dollar return.
  • Created 'purchase and replacement schedule of existing 'liquid filled' transformers.

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8 IQ Jobs

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27. Ethernet

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average Demand

28. New Equipment

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average Demand
Here's how New Equipment is used in Process & Automation Engineer jobs:
  • Managed the development, validation and integration of automation systems for new equipment in a biotechnology pilot plant.
  • Designed and procured new equipment for specific projects.

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29. User Acceptance

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average Demand

30. Automation Projects

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low Demand

31. Autocad

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low Demand
Here's how Autocad is used in Process & Automation Engineer jobs:
  • Experience using AutoCAD release 2007 - 2009 and Promis E (Electrical schematic add on to AutoCAD).

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32. Engineering Support

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low Demand
Here's how Engineering Support is used in Process & Automation Engineer jobs:
  • Provide engineering support to manufacturing and production equipment on an automotive assembly line for a leading manufacturer.
  • Provided technical validation engineering support to equipment upgrades, replacements and also process.
  • Provide engineering support on all commissioning and validation initiatives.
  • Provide engineering support to production and maintenance.

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33. Profibus

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low Demand
Here's how Profibus is used in Process & Automation Engineer jobs:
  • Configured Profibus communication between the GE Unit Controller and the DC drives.
  • Commissioned DeltaV Profibus and Fieldbus hardware devices/networks.
  • Control devices ranged from generic valves and pumps to Profibus and Fieldbus installations.

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34. MES

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low Demand
Here's how MES is used in Process & Automation Engineer jobs:
  • Designed and developed all biosensor membrane coating and curing equipment, improving membrane consistency and reducing processing times.
  • Key Results: Primary customer representative for design and implementation of Manufacturing Execution Systems (MES) data warehouse.
  • Phase II - Sequence changes to Lyophilizers to reduce cycle times.

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1 MES Jobs

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35. GMP

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low Demand
Here's how GMP is used in Process & Automation Engineer jobs:
  • Authored more than 575 GMP documents and archived more than 500 documents to repository.
  • Validated process to ensure products meet GMP and GAMP standards.
  • Developed and implemented SAP Maintenance, Supply Chain and Production modules ensuring PSM, ISO, and cGMP compliance.
  • Insure all designs conform to all applicable codes and regulations such as OSHA, NEC and cGMP.

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36. CIP

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low Demand
Here's how CIP is used in Process & Automation Engineer jobs:
  • Utilized CIP user requirements to draft Design Specifications and Configuration Qualifications for GMP pilot plant.
  • Participate in identification and resolution of issues related to safety and ergonomics.
  • Attend construction project meetings as required to participate and understand execution responsibilities.
  • Validated and delivered a Part 11-compliant custom program for pharmaceutical recipes.
  • Participate in unit testing and integration testing.
  • Own and maintain operating discipline and policies to govern Process Control and process information intervention by various roles within the unit.
  • General knowledge of construction processes along with a specific engineering discipline that could apply to the position
  • Integrate new equipment and configure cleaning in place (CIP) sequence to Scrubber PLC.
  • Design functional descriptions for process code by applying plant knowledge and work-process discipline knowledge.
  • Participate in meeting regarding project schedule, safety and progress.
  • Integrated and participated in start-up of a vaccine packaging line.
  • Represented help-desk support for the recipe software after roll-out.
  • Participate in lean events with production areas.
  • Coordinate cross discipline efforts to complete projects.
  • Reviewed Functional Requirement Specification and Detailed Designs for CIP, Buffer Prep and Fill Finish for GMP biotech facility.
  • Led Validation team for Syncade recipes - responsible for managing 9 highly skilled engineers.

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37. Computer System

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low Demand
Here's how Computer System is used in Process & Automation Engineer jobs:
  • Created project specifications and requirement documents to support the development, installation, and testing of computer systems and control/automation strategies.

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1 Computer System Jobs

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38. Automation Support

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low Demand
Here's how Automation Support is used in Process & Automation Engineer jobs:
  • Provide automation support to secondary operations.
  • Provided PLC/HMI automation support (Level 1 & 2).
  • Deliver direct process automation support services to the operation, application developmentdesign, systems administration, troubleshooting.

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39. Control Software

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low Demand
Here's how Control Software is used in Process & Automation Engineer jobs:
  • Develop control software and operator graphics.

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40. Capital Projects

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low Demand
Here's how Capital Projects is used in Process & Automation Engineer jobs:
  • Lead capital projects to implement the new methodologies and to automate the process.
  • Worked with capital projects of up to $1.5M.

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41. C++

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low Demand
Here's how C++ is used in Process & Automation Engineer jobs:
  • Team developer of C++ programming for a proprietary basic oxygen furnace control system at Bethlehem Steel.

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42. Fanuc

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low Demand
Here's how Fanuc is used in Process & Automation Engineer jobs:
  • Manage design and build of assembly cell using 7 Fanuc robots with 4 component conveyors and unload and pack system.

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43. Logix

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low Demand
Here's how Logix is used in Process & Automation Engineer jobs:
  • Plant process engineer to assigned to automate new chemical batching processes using RS View and RS Logix 5 programming.
  • Utilize Control Logix 5000 processors and HMI screens for industrial processes.
  • Used R.S.Logix, R.S.View and MS Access for budgets, schedules and tracking.

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44. R

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low Demand
Here's how R is used in Process & Automation Engineer jobs:
  • Initiated a project management knowledge study and subsequently standardized project management practices.
  • Performed testing of equipment and instrumentation in control monitoring areas.
  • Maintain all the software back up's and Update all the electrical documentation for Reheat Furnace and Hot Strip Mill.
  • Advanced Hydraulic AGC control, hydraulic servo control valves, X-Ray Gauging & Calibration, Robotic Markers.
  • Establish, Implement, and maintain Electrical safety program for company as the authority having jurisdiction.
  • Process Improvements as mill went into 24/7 production with focus on Optimization and Product Quality.
  • Explored new and improved leading edge technology and applications to advance facility to world class.
  • Canton, GA, Manufacturer of Specialty Polyurethane Chemicals for bath and spa industry.
  • Worked with following level 1 software/Hardware to improve continuous Hot Strip Mill operations.
  • Work with Quality engineers and modify software to improve HSM strip quality.
  • Develop Manuals, Procedures, and other Training documentation.
  • Managed engineering changes using SAP systems.
  • Designed transducer test systems, including and integrated database/report generation system - Oversight of external silicon microsensor development and fabrication
  • Develop communication interfaces between new equipment and devices using industrial ethernet and others network protocols.
  • Process Automation Engineer (11/01/2002 - 10/31/2004) Maintained Level 1 automation system for Hot Strip mill and Reheat Furnace.
  • Reduce Spirent's software installation/deployment time by 50 times from 2 days to 1 hour.
  • Pick and Place, X-ray, solder paste printing, Nitrogen reflow ovens etc.
  • Design, configure, and test new control systems based on customer requirements.
  • Lead Control System Engineer for Exxon 49 MW cogeneration plant and transportation terminals.
  • Develop and modify HMI systems using Wonderware, and Siemens WinCC.

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45. Lopa

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low Demand
Here's how Lopa is used in Process & Automation Engineer jobs:
  • Performed alarm justification, LOPA implementation and design document reviews (PCSD) for the above mentioned areas.

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46. Cell Culture

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low Demand
Here's how Cell Culture is used in Process & Automation Engineer jobs:
  • Support manufacturing Cell Culture process, Buffer production, Media production, and Protein Purification.

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47. Bpcs

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low Demand

48. Vision Systems

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low Demand
1 Vision Systems Jobs

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49. OPC

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low Demand

50. QA

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low Demand
Here's how QA is used in Process & Automation Engineer jobs:
  • Designed and implemented automated fixtures for production and QA.

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Process & Automation Engineer Jobs

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20 Most Common Skills For A Process & Automation Engineer

Process Control Systems

13.5%

PLC

11.5%

Scada

6.8%

Hmis

6.8%

Automation Processes

6.8%

Automation Systems

5.1%

I/O

4.9%

DCS

4.9%

DOW

4.7%

Deltav

4.3%

SQL

4.1%

Troubleshoot

3.3%

Setup

3.3%

Project Management

3.3%

Process Improvement

3.3%

Technical Support

3.1%

Control Strategies

3.1%

ABB

2.9%

Technical Specifications

2.1%

Wonderware

2.0%
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Typical Skill-Sets Required For A Process & Automation Engineer

Rank Skill
1 Process Control Systems 9.4%
2 PLC 8.0%
3 Scada 4.8%
4 Hmis 4.8%
5 Automation Processes 4.8%
6 Automation Systems 3.5%
7 I/O 3.4%
8 DCS 3.4%
9 DOW 3.3%
10 Deltav 3.0%
11 SQL 2.9%
12 Troubleshoot 2.3%
13 Setup 2.3%
14 Project Management 2.3%
15 Process Improvement 2.3%
16 Technical Support 2.2%
17 Control Strategies 2.2%
18 ABB 2.0%
19 Technical Specifications 1.5%
20 Wonderware 1.4%
21 IDS 1.4%
22 SIS 1.4%
23 OQ 1.2%
24 PQ 1.2%
25 FDA 1.2%
26 IQ 1.2%
27 Ethernet 1.2%
28 New Equipment 1.2%
29 User Acceptance 1.2%
30 Automation Projects 1.2%
31 Autocad 1.1%
32 Engineering Support 1.1%
33 Profibus 1.1%
34 MES 1.1%
35 GMP 1.0%
36 CIP 1.0%
37 Computer System 1.0%
38 Automation Support 1.0%
39 Control Software 1.0%
40 Capital Projects 1.0%
41 C++ 0.8%
42 Fanuc 0.8%
43 Logix 0.8%
44 R 0.8%
45 Lopa 0.8%
46 Cell Culture 0.8%
47 Bpcs 0.8%
48 Vision Systems 0.8%
49 OPC 0.7%
50 QA 0.7%
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