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What is a process control engineer and how to become one

Updated January 8, 2025
4 min read
Quoted expert
Robert Saunders P.E.

Process control engineers mostly work in manufacturing plants and facilities. Their job is to ensure the effectiveness of the manufacturing process in the facility. The daily tasks depend heavily on the kind of plant and the control engineer's specialization.

Process control engineers are mostly concerned with the quality assurance of the facility. They maintain the processes that create the required products, and without their input, quality assurance would be a nightmare.

A day in the life of a process control engineer involves designing, implementing, and understanding the manufacturing processes. They may also test and troubleshoot to identify inefficiencies and optimize as necessary. Some other responsibilities include overseeing the larger production operation, automating specific processes, fixing hardware problems, and retrofitting existing systems for new functions.

To become a process control engineer, you need a bachelor's degree and possibly even an advanced degree in systems engineering or a related field. Some employers may also need process control engineers to fit leadership roles, in which case, you'll need the necessary experience and skills.

What general advice would you give to a process control engineer?

Robert Saunders P.E.Robert Saunders P.E. LinkedIn profile

Assistant Department Head, University of Arkansas, Fayetteville

The job market for an electrical engineering student coming out of college is challenging right now. Many companies are still hiring electrical engineering students but, the students can't be as finicky about what jobs they are accepting. More than half of the students are starting their new jobs working remotely, which is a large shift from normal but the companies seem to be using this time to bring the new hires up to speed on policy, procedures, and industry regulations.
ScoreProcess Control EngineerUS Average
Salary
6.8

Avg. Salary $87,430

Avg. Salary $59,228

Stability level
7.5

Growth rate 10%

Growth rate 0.3%

Diversity
6.7
Race

American Indian and Alaska Native 0.17%

Asian 13.33%

Black or African American 4.75%

Hispanic or Latino 11.68%

Unknown 3.95%

White 66.12%

Gender

female 12.97%

male 87.03%

Age - 41
Race

American Indian and Alaska Native 3.00%

Asian 7.00%

Black or African American 14.00%

Hispanic or Latino 19.00%

White 57.00%

Gender

female 47.00%

male 53.00%

Age - 41
Stress level
7.5

Stress level is high

7.1 - high

Complexity level
8.3

Complexity level is challenging

7 - challenging

Work life balance
5.1

Work life balance is fair

6.4 - fair

Process control engineer career paths

Key steps to become a process control engineer

  1. Explore process control engineer education requirements

    Most common process control engineer degrees

    Bachelor's

    78.6 %

    Associate

    10.3 %

    Master's

    8.3 %
  2. Start to develop specific process control engineer skills

    SkillsPercentages
    PLC9.54%
    HMI7.11%
    Control Systems5.36%
    Troubleshoot4.90%
    Allen-Bradley4.35%
  3. Complete relevant process control engineer training and internships

    Accountants spend an average of 6-12 months on post-employment, on-the-job training. New process control engineers learn the skills and techniques required for their job and employer during this time. The chart below shows how long it takes to gain competency as a process control engineer based on U.S. Bureau of Labor Statistics data and data from real process control engineer resumes.
  4. Research process control engineer duties and responsibilities

    • Design a PID controller to manage temperature and flow disturbances.
    • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
    • Design PLC base process control systems for hazardous locations waste gas destruction thermal oxidizers used in natural gas processing facilities.
    • Create 3D model designs for new projects using solidworks.
  5. Prepare your process control engineer resume

    When your background is strong enough, you can start writing your process control engineer resume.

    You can use Zippia's AI resume builder to make the resume writing process easier while also making sure that you include key information that hiring managers expect to see on a process control engineer resume. You'll find resume tips and examples of skills, responsibilities, and summaries, all provided by Zippi, your career sidekick.

    Choose from 10+ customizable process control engineer resume templates

    Build a professional process control engineer resume in minutes. Browse through our resume examples to identify the best way to word your resume. Then choose from 10+ resume templates to create your process control engineer resume.
    Process Control Engineer Resume
    Process Control Engineer Resume
    Process Control Engineer Resume
    Process Control Engineer Resume
    Process Control Engineer Resume
    Process Control Engineer Resume
    Process Control Engineer Resume
    Process Control Engineer Resume
    Process Control Engineer Resume
  6. Apply for process control engineer jobs

    Now it's time to start searching for a process control engineer job. Consider the tips below for a successful job search:

    1. Browse job boards for relevant postings
    2. Consult your professional network
    3. Reach out to companies you're interested in working for directly
    4. Watch out for job scams

How did you land your first process control engineer job

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Average process control engineer salary

The average process control engineer salary in the United States is $87,430 per year or $42 per hour. Process control engineer salaries range between $66,000 and $114,000 per year.

Average process control engineer salary
$87,430 Yearly
$42.03 hourly

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Process control engineer reviews

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A zippia user wrote a review on Apr 2020
Cons

Repair, And Any Over Head Installation


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A zippia user wrote a review on Nov 2019
Pros

Being on the field doing running inspections and learning from the technicians

Cons

Being expose to bad weather that compromise the safety of operations.


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A zippia user wrote a review on Aug 2019
Pros

Schedules my co worker where to work each day and making sure the process is flowing with the machines, materials and the needed information to make the products and service come out right.

Cons

The pay grade is low keyed for the type of production we produce. Average salary is $78,540 dollars...


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Updated January 8, 2025

Zippia Research Team
Zippia Team

Editorial Staff

The Zippia Research Team has spent countless hours reviewing resumes, job postings, and government data to determine what goes into getting a job in each phase of life. Professional writers and data scientists comprise the Zippia Research Team.

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