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Become A Process Control Engineer

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Working As A Process Control Engineer

  • Making Decisions and Solving Problems
  • Getting Information
  • Identifying Objects, Actions, and Events
  • Interacting With Computers
  • Communicating with Supervisors, Peers, or Subordinates
  • Deal with People

  • $88,000

    Average Salary

What Does A Process Control Engineer Do At Dupont

* Provide automation and process control leadership, configuration, and ongoing support for operations at 24/7 production plant.
* Develop and implement long range plans for process control improvements.
* Evaluates risks and classifies events in compliance with PSM standards.
* Guide and train area personnel on process control methodology in order to assist process control improvement efforts.
* Support process control related activities of site capital projects.
* Provide process control/PLC and start-up support of facilities in order to meet production schedules and meet business needs.
* Provide assistance to area Engineers to troubleshoot process control problems.
* Develops/reviews/maintains/update related documentation, files, procedures, databases, drawings and schematics in order to ensure integrity of unit instrument and process control technologies.
* Lead and manage Alarm management for the site
* Support and Maintain Site Data Historian

What Does A Process Control Engineer Do At Tesoro

* Provides process control engineering support for refinery operations and capital projects using dynamic engineering techniques bringing time and frequency domains to normal engineering tools.
* Ensures process units behave as linearly and predictively as possible.
* Utilizes Bode plots, Nyquist diagrams, material and energy balances in tuning/troubleshooting and multi-variable control configurations for efficient and profitable operations in refinery process units.
* Provides basic day-to-day support for multi-variable controllers to ensure model certainty throughout assigned refinery process units.
* Works with Process Engineering, Economics & Planning and APC (advanced process control) team, where applicable, for solutions to moderately complex problems.
* Stays abreast of latest control technology through attendance at technical seminars and technical training.
* Provides capital and expense project support.
* Under supervision conducts feasibility and simulation studies evaluating economic value and impact on existing control systems’ installations.
* Reviews project documentation, drawings, equipment specifications and complex loop narratives.
* Participates on teams to support refinery activities such as process unit alarm management defect elimination, Process Hazard Analysis (PHA) and Management of Change (MOC).
* Works extended hours, as required, including nights and weekends in process operations environment and during periods of inclement weather.
* Accesses areas of refinery requiring use of stairs and/or ladders to inspect control equipment.
* Responds to process unit control upsets during off hours.
* Shares on-call duty with department engineers

What Does A Process Control Engineer Do At Westrock

* Install and configure DCS/WIS/PLC network hardware, software and peripheral equipment; troubleshoot, diagnose and resolve server and control system networked devices hardware and software issues.
* Perform facility control system network administration functions; monitor and add applications, users and devices; run server security procedures and capacity reports.
* Monitor network security and performance, identify unauthorized access and potential security risks and participate in projects to enhance control system network security operations.
* Monitor, maintain and respond to issues as needed for WIS which includes Cognex’s SmartView camera system.
* Act as liaison to mill and corporate EIS/MES groups to insure reliable and secure connectivity between control systems and business systems.
* Evolve and execute mill wide control systems, upgrade plans while sustaining legacy DCS/WIS/PLC system hardware and all supporting software.
* Provide on-going facility capital planning focused on sustaining control systems reliability and upgrade needs.
* Work independently and in conjunction with vendor personnel to refine tuning of quality control system to increase capabilities and optimize process stability.
* Work closely operations, maintenance and other process control engineers to understand and address specific process areas’ control systems challenges and opportunities.
* Ensure preventative and corrective maintenance on hardware for WIS and its subsystems.
* Develop and maintain good working relationship with equipment suppliers and maintain vendor inside technical resource contacts.
* Deliver and sustain tools required to efficiently insure control system health including on-line monitoring and automatic alert applications.
* Assist in developing and executing an effective control system training plan for mill E&I personnel, operators and process control & process engineers while also serving on mill process optimization teams as assigned.
* Must be available to work on projects at various, unanticipated sites throughout the United States

What Does A Process Control Engineer Do At Pinnacle Foods

* Work with operations to identify kaizen opportunities and drive plant reliability projects to improve plant efficiency and cost
* Work with plant controls technicians to provide guidance and training in support of plant needs.
* Provide troubleshooting expertise when technicians require assistance
* Deliver a plant controls and automation strategy to manage life cycle of aged equipment and keep the factory current on hardware, software and technical skills
* Conduct engineering studies to test and validate technologies, equipment, and processes
* Manage selected capital projects from concept through implementation
* Manage project cash flow and cash flow forecasting
* Perform code compliance, power distribution, industrial automation, and other electrical system reviews
* Perform basic process and project engineering calculations including equipment sizing and rating,
* Short circuit and arc flash calculations
* Develop piping and instrumentation and process flow diagrams
* Prepare specifications, reports and related data tables
* Continually upgrading technical knowledge and capabilities.
* Assuring quality, quantity and completeness of all engineering-related assignments

What Does A Process Control Engineer Do At Olin Corporation

* Design and implementation of fundamental control strategies, applying global and business best practices/MET as appropriate
* Strong teamwork skills with all types of roles within the plant and the business
* Follows applicable standards and methodologies to ensure consistency and efficiency in deliverables
* Supports development, debugging and implementation of business MET level 2 standards.
* Understands and complies with related LPP requirements such as Safety Instrumented Systems and BPCS, Deadhead Pump Protection, etc.
* Acts as the “gate keeper” of process control discipline within production area
* Closely interacts with the GPATL to insure that all process control activities (hard- and software) within production area are in accordance with global and business MET standards.
* If necessary, initiates / leads appropriate training for plant operations staff.
* High capability in the use of data analysis tools, and fundamental interpretation of results
* Supports and enhances applications and interfaces on MES layer (GPI VAX and IP
* Base knowledge in instrument technology
* Provides or shares Level 1 (plant) support for any Advanced Control & Optimization applications such as AspenTech DMC controllers.
* Gains understanding of installed controllers, provides plant training as needed, monitors performance, reports metrics and addresses issues.
* Networks actively with other business PA practitioners on site and globally for support, learning and leveraging.
* Acquires fundamental understanding of unit operations in the specific area of responsibility
* Participates in plant activities such as investigations, goal setting, etc. to actively engage in opportunity identification to help achieve safety, reliability and value creation objectives.
* Understands basic process chemistry and hazards
* Familiar with worse case scenarios and LOPA protection layers for process technology areas

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How To Become A Process Control Engineer

Industrial engineers must have a bachelor’s degree. Employers also value experience, so cooperative education engineering programs at universities are also valuable.

Education

Industrial engineers need a bachelor’s degree, typically in industrial engineering. However, many industrial engineers have degrees in mechanical engineering, electrical engineering, manufacturing engineering, industrial engineering technology, or general engineering. Students interested in studying industrial engineering should take high school courses in mathematics, such as algebra, trigonometry, and calculus; computer science; and sciences such as chemistry and physics.

Bachelor’s degree programs include lectures in classrooms and practice in laboratories. Courses include statistics, production systems planning, and manufacturing systems design, among others. Many colleges and universities offer cooperative education programs in which students gain practical experience while completing their education.

A few colleges and universities offer 5-year degree programs in industrial engineering that lead to a bachelor’s and master’s degree upon completion, and several more offer similar programs in mechanical engineering. A graduate degree allows an engineer to work as a professor at a college or university or to engage in research and development. Some 5-year or even 6-year cooperative education plans combine classroom study with practical work, permitting students to gain experience and to finance part of their education.

Programs in industrial engineering are accredited by ABET.

Important Qualities

Creativity. Industrial engineers use creativity and ingenuity to design new production processes in many kinds of settings in order to reduce the use of material resources, time, or labor while accomplishing the same goal.

Critical-thinking skills. Industrial engineers create new systems to solve problems related to waste and inefficiency. Solving these problems requires logic and reasoning to identify strengths and weaknesses of alternative solutions, conclusions, or approaches to the problems.

Listening skills. These engineers often operate in teams, but they also must solicit feedback from customers, vendors, and production staff. They must listen to customers and clients in order to fully grasp ideas and problems the first time.

Math skills. Industrial engineers use the principles of calculus, trigonometry, and other advanced topics in mathematics for analysis, design, and troubleshooting in their work.

Problem-solving skills. In designing facilities for manufacturing and processes for providing services, these engineers deal with several issues at once, from workers’ safety to quality assurance.

Speaking skills. Industrial engineers sometimes have to explain their instructions to production staff or technicians before they can make written instructions available. Being able to explain concepts clearly and quickly is crucial to preventing costly mistakes and loss of time.

Writing skills. Industrial engineers must prepare documentation for other engineers or scientists, or for future reference. The documentation must be coherent and explain their thinking clearly so that the others can understand the information.

Licenses, Certifications, and Registrations

Licensure is not required for entry-level positions as an industrial engineer. A Professional Engineering (PE) license, which allows for higher levels of leadership and independence, can be acquired later in one’s career. Licensed engineers are called professional engineers (PEs). A PE can oversee the work of other engineers, sign off on projects, and provide services directly to the public. State licensure generally requires

  • A degree from an ABET-accredited engineering program
  • A passing score on the Fundamentals of Engineering (FE) exam
  • Relevant work experience, typically at least 4 years
  • A passing score on the Professional Engineering (PE) exam

The initial FE exam can be taken after one earns a bachelor’s degree. Engineers who pass this exam are commonly called engineers in training (EITs) or engineer interns (EIs). After meeting work experience requirements, EITs and EIs can take the second exam, called the Principles and Practice of Engineering.

Several states require engineers to take continuing education in order to keep their licenses. Most states recognize licenses from other states, as long as the other state’s licensing requirements meet or exceed their own licensing requirements.

Advancement

Beginning industrial engineers usually work under the supervision of experienced engineers. In large companies, new engineers also may receive formal training in classes or seminars. As beginning engineers gain knowledge and experience, they move on to more difficult projects with greater independence to develop designs, solve problems, and make decisions.

Eventually, industrial engineers may advance to become technical specialists, such as quality engineers or facility planners. In that role, they supervise a team of engineers and technicians. Obtaining a master’s degree facilitates such specialization and thus advancement.

Many industrial engineers move into management positions because the work they do is closely related to the work of managers. For more information, see the profile on architectural and engineering managers.

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Process Control Engineer jobs

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Process Control Engineer Career Paths

Process Control Engineer
Engineering Manager Engineering Director
Director Of Manufacturing Engineering
15 Yearsyrs
Project Engineer Engineering Manager
Engineering Director
13 Yearsyrs
Engineer Project Engineer
Engineering Manager
10 Yearsyrs
Process Control Manager Production Manager Manufacturing Manager
Factory Manager
10 Yearsyrs
Quality Assurance Engineer Quality Assurance Manager Plant Manager
Manufacturing Director
14 Yearsyrs
Project Engineer Program Manager General Manager
Operations Director
9 Yearsyrs
Project Manager Construction Manager
Operations Manager
7 Yearsyrs
Quality Engineer Quality Manager Operations Manager
Plant Manager
11 Yearsyrs
Project Manager Program Manager General Manager
President Of Operations
11 Yearsyrs
Senior Engineer Senior Consultant Product Manager
Product Line Manager
9 Yearsyrs
Senior Engineer Senior Software Engineer Business Analyst
Product Manager
7 Yearsyrs
Quality Engineer Quality Assurance Manager Operations Manager
Purchasing Manager
9 Yearsyrs
Senior Project Engineer Project Manager Operations Director
Senior Director, Operations
14 Yearsyrs
Engineering Manager Manufacturing Manager
Senior Manufacturing Manager
14 Yearsyrs
Engineer Engineering Manager Operations Manager
Senior Operations Manager
9 Yearsyrs
Senior Project Engineer Senior Systems Engineer Senior Manager
Supply Chain Director
14 Yearsyrs
Senior Process Engineer Project Manager General Manager
Vice President & General Manager
12 Yearsyrs
Senior Process Engineer Senior Manufacturing Engineer Engineering Manager
Vice President Of Engineering
13 Yearsyrs
Maintenance Manager Senior Project Manager Vice President, Technology
Vice President Of Global Operations
15 Yearsyrs
Quality Assurance Engineer Quality Manager Plant Manager
Vice President Of Manufacturing
14 Yearsyrs
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Process Control Engineer Demographics

Gender

  • Male

    82.7%
  • Female

    13.5%
  • Unknown

    3.8%

Ethnicity

  • White

    73.3%
  • Asian

    12.4%
  • Hispanic or Latino

    10.8%
  • Unknown

    2.7%
  • Black or African American

    0.9%
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Languages Spoken

  • Spanish

    37.7%
  • German

    9.8%
  • Chinese

    8.2%
  • Arabic

    6.6%
  • Hindi

    4.9%
  • French

    4.9%
  • Mandarin

    3.3%
  • Russian

    3.3%
  • Portuguese

    3.3%
  • Dutch

    1.6%
  • Korean

    1.6%
  • Indonesian

    1.6%
  • Lithuanian

    1.6%
  • Afrikaans

    1.6%
  • Tamil

    1.6%
  • Occidental

    1.6%
  • Greek

    1.6%
  • Malayalam

    1.6%
  • Japanese

    1.6%
  • Cantonese

    1.6%
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Process Control Engineer

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Process Control Engineer Education

Process Control Engineer

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Real Process Control Engineer Salaries

Job Title Company Location Start Date Salary
Area Process Control Engineer BP America Inc. Whiting, IN Oct 01, 2015 $131,300
Process Controls Engineer IV Paton Controls (U.S.) Inc. Channelview, TX Sep 23, 2015 $131,040
Process Controls Engineer IV Paton Controls (U.S.) Inc. Channelview, TX May 04, 2016 $131,040
Process Controls Engineer Koch Fertilizer Dodge City, LLC Dodge City, KS Jan 07, 2015 $130,000
Principal Process Control Engineer Lanzatech, Incorporated Skokie, IL Jun 25, 2015 $130,000
Area Process Control Engineer, Fluid Cracking Unit BP America Inc. Whiting, IN Nov 21, 2016 $130,000 -
$140,000
Process Controls Engineer Koch Fertilizer Dodge City, LLC Dodge City, KS Jul 01, 2015 $130,000
Process Controls Engineer (Chemical) Bloom Energy Corporation Sunnyvale, CA Dec 13, 2016 $123,625
R2R Process Control Engineer Micron Technology, Inc. Manassas, VA Oct 01, 2015 $120,879
Process Control Engineer Celanese Corporation Pasadena, TX Aug 22, 2016 $120,000 -
$140,000
Process Control Engineer Alma Plantation, LLC LA Aug 27, 2015 $120,000
Process Control Engineer Shell Global Solutions (Us) Inc. Houston, TX Aug 25, 2016 $111,500
Process Control Engineer Champion Technology Services, Inc. Houston, TX Nov 20, 2015 $110,240
Process Control Engineer Phillips 66 Company CA Aug 31, 2015 $110,000 -
$165,600
Chief Process Control Engineer Freeport-McMoran Morenci Inc. Morenci, AZ Aug 29, 2016 $98,785
Process Control Engineer Caterpillar Global Mining LLC South Milwaukee, WI Feb 25, 2015 $98,000
R2R Process Control Engineer Micron Technology, Inc. Manassas, VA Sep 21, 2016 $96,408
R2R Process Control Engineer Micron Technology, Inc. Manassas, VA Nov 18, 2015 $96,290
Chief Process Control Engineer Freeport-McMoran Morenci Inc. Morenci, AZ Aug 29, 2016 $95,900
Process Control Engineer Evraz Inc. Na Pueblo, CO Aug 09, 2015 $92,700
Process Control Engineer DAL-Tile Corporation Sunnyvale, TX Nov 20, 2015 $92,250 -
$95,000
Process Controls Engineer RFID & Process Automation Services, LLC Houston, TX Sep 16, 2015 $79,040
Process Control Engineer Best USA Logistics, Inc. Fremont, CA Aug 21, 2016 $79,014
Process Control Engineer, Biochemistry Caliper Life Sciences, Inc. Hopkinton, MA Sep 04, 2015 $78,620
Process & Process/Controls Engineer Ada Carbon Solutions (Red River), LLC Coushatta, LA Aug 18, 2015 $78,125 -
$112,000
Process Control and Data Analysis Engineer NMK Global Inc. Coushatta, LA Sep 15, 2015 $78,125
Process Control Engineer Micron Technology, Inc. Manassas, VA Nov 22, 2015 $78,000
Advanced Process Controls Engineer Evonik Corporation Theodore, AL Sep 05, 2015 $77,500

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Top Skills for A Process Control Engineer

ProcessControlSystemsPLCDCSSafetyHMINewProceduresLadderLogicFacilityProcessImprovementProjectsOperatorTrainingPTroubleshootSigmaI/OWonderwareHoneywellTDCScadaContinuousImprovementSupplierAutocad

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Top Process Control Engineer Skills

  1. Process Control Systems
  2. PLC
  3. DCS
You can check out examples of real life uses of top skills on resumes here:
  • Provided engineering and maintenance support for instrumentation and process control systems for international chemical company.
  • Maintain communication equipment and automation equipment for PLCs.
  • Upgrade existing local temperature monitoring system of master injection pumps to remote monitoring temperature in DCS.
  • Run and regenerate filtration units, closely inspect equipment for safety problems, leaks, wear and tear.
  • Participated in following projects: Create exclusive HMI for gas turbines with Historian capability and remove existing third-party hardware.

Top Process Control Engineer Employers

Process Control Engineer Videos

Mod-01 Lec-01 Lecture-01-Introduction to Process Control

A Day in the Life of Jessica, Process Engineering Team Member at Suncor Energy

How to become an Aerospace Engineer

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