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Top 50 Process Development Engineer Skills

Below we've compiled a list of the most important skills for a Process Development Engineer. We ranked the top skills based on the percentage of Process Development Engineer resumes they appeared on. For example, 14.2% of Process Development Engineer resumes contained New Product Development as a skill. Let's find out what skills a Process Development Engineer actually needs in order to be successful in the workplace.

These are the most important skills for a Process Development Engineer:

1. New Product Development

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high Demand
Here's how New Product Development is used in Process Development Engineer jobs:
  • Developed Total Productive Maintenance systems within the Extrusion department for new product development.
  • Managed technical aspects of new product development process.
  • Worked closely with R&D in new product development and took these products through pilot production to full-scale manufacture.
  • Negotiate pricing, delivery schedules, quality issues, new product development, etc., with new and existing customers.
  • Provided for the administration of the New Product Development, and R & D Support Department.
  • Collaborated on the New Product Development Team for the creation and implementation of new product lines.
  • Led pilot scale commercial feasibility assessments for more than 50 new product development prototypes.
  • Write and implement final test procedure for new product developments.
  • Supported new product development and PMA/IDE/CE submission activities.

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3 New Product Development Jobs

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2. R

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high Demand
Here's how R is used in Process Development Engineer jobs:
  • Set up SPC charts using Infinity QS Proficient software for process characterization and monitoring process capability.
  • Collaborated with design engineers, operation engineers and purchasing department to meet production metrics.
  • Performed root-cause analysis for manufacturing issues related to quality and throughput.
  • Eliminated strenuous manual movements and repetitive motions with revamped conveyor design.
  • Evaluated processes to improve efficiency, quality and machine utilization.
  • Diminished lost caustic $300K annually with implementation of caustic flow meter that helped to track material received versus ordered.
  • Prevented catastrophic spills and leaks of hazardous product with institution of operator training on regular inspection of area hoses.
  • Identified and resolved dot registration and high capacitance issues to improve yield from 10% to 92%.
  • Presented monthly reports as well as a comprehensive year-end presentation to the entire Research & Development department.
  • Improved pack-line efficiency 34% with redesign of process that enabled simultaneous transfer and packaging.
  • Bolstered data integrity by streamlining OEE downtime codes; provided visuals and training for operators.
  • Designed and patented PZT spacer, electrical interconnect adhesive, and new plate registration technique.
  • Train, certify and provide technical support to the technicians and operators for the process.
  • Create and approve change requests on PDM Windchill.
  • Plant Quality Control/Awareness Realized material-loss savings of $87K+ annualized per week with institution of new line start sampling method.
  • Commissioned equipment and supported start-up of Project LIBERTY, the first 20MMGPY cellulosic ethanol facility in the US.
  • Defined and wrote technical process and equipment documentation for Kerfing and PZT Attach processes.
  • Characterized a design space for cell growth in bioreactors at a pilot scale to support scalable production.
  • Plant Safety Awareness Reduced Total Recordable Injury Rate TRIR 29% annually.
  • Authored and executed process validations (IQs/OQs/PQs).

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3. Process Improvement

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high Demand
Here's how Process Improvement is used in Process Development Engineer jobs:
  • Documented all process improvements by authoring small-scale development reports, manufacturing scale protocols and reports, and process change summary reports.
  • Provided focus, leadership and process improvement expertise in helping transition a laboratory environment into a manufacturing operation.
  • Assisted metal and photo engineers with process improvements in order to minimize incoming variability to resistor etch process.
  • Process improvements and operational cost reduction programs Provided manufacturing capacity planning analysis and capacity expansion.
  • Worked extensively with other organizations to meet all concerns of new process improvements.
  • Created Engineering changes by analyzing assembly processes for continuous process improvement.
  • Led large scale process improvement activities for engineering and manufacturing.
  • Managed several process improvement and new process implementation projects.
  • Recommended and implemented cost reduction and process improvement systems.
  • Transferred process improvement technology to Manufacturing.
  • Designed reaction vessels and fluid flow systems to enable process improvements.
  • Gained experience with process control and process improvement techniques.
  • Solved process related issues and drove process improvement.
  • Worked in Process Improvement team.
  • Supported production for test strip manufacturing line: o Developed, executed, and analyzed protocols to facilitate process improvements.
  • Manage projects related to plant expansion and overall business transformation - Conduct process improvement and business development analyses
  • Developed catalyst and process improvements in petroleum refining Assisted in the start up of a 40,000 BPD reforming unit at Texas refinery
  • Process Improvement Engineer Utilized DMAIC process and DOE principals to improve MRE filling capability.
  • Provided process improvement support for stamping processes through applicaiton of six sigma methods.
  • Worked with outside vendors and contractors for general process improvements.

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4. New Processes

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high Demand
Here's how New Processes is used in Process Development Engineer jobs:
  • Executed concept, design, development, justification, and implementation of new processes in commercial air conditioner manufacturing facility.
  • Designed, executed and analyzed parametric experiments using statistical software to develop new processes.
  • Adapted and retrofitted existing converting machinery to accommodate new processes.
  • Incorporated new processes and methods, improved existing operations.
  • Developed and implemented new processes for manufacturing.
  • Developed and characterized new processes and products.
  • Developed completely new processes for emerging technologies.
  • Develop, document and implement new processes and equipment for production use both domestically and for off-shore facilities.
  • Assessed feasibility and scaling up of new designs, new applications, new processes and manufacturing systems.
  • Developed new processes for nylon and polyester carpet yarn, weaving yarns and bulked textile yarns.
  • Developed more than 30 new processes to solve specific fatigue failure problems for valuable customers.
  • Transferred new processes and products to pilot production and then to large scale production overseas.
  • Developed new processes and improved existing processes for higher yield, better performance and reliability.
  • Developed and delivered training to Hyster-Yale engineers around the world in new processes and tools.
  • Lead the scale up and execution of new processes at domestic and international pilot facilities.
  • Developed new processes for making thin films and integrated them into device fabrication.
  • Research new processes and equipment to reduce production cost on existing production lines.
  • Prepare presentations of research results for sale representatives on new processes.
  • Trained Operators on new processes and changes to ongoing projects.
  • Trained new process engineers & filed support engineers with the systems/new processes/metrology tools.

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2 New Processes Jobs

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5. Pilot Plant

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high Demand
Here's how Pilot Plant is used in Process Development Engineer jobs:
  • Analyzed experimental and pilot plant data and authored and data reviewed technical reports.
  • Provided pilot plant engineers solutions to overcome crystallization challenges.
  • Process research, development, and design for new and existing products at bench, pilot plant, and production scales.
  • Evaluated competitors' expiring patents; formulated and scaled up 8 products from lab to pilot plant.
  • Run pilot plant lab and equipment to establish processes for scale-up of formulations from R&D.
  • Designed and installed a pilot plant scale steam injection cooking and cooling system for starch base.
  • Supervised and assisted various pilot plant technicians in the production and testing of pilot batches.
  • Mentored junior engineers in pilot plant operations and standard operating procedures (SOP) development.
  • Implemented DCS system for control of pilot plant and managed pilot plant operations.
  • Designed and built, audited, and purchased Pilot Plant System equipment.
  • Scaled up new products at Pilot Plant and Two major Manufacturing Facilities.
  • Developed new food products in GMP pilot plants domestically and abroad.
  • Assisted the manufacturing trials and experimental design in pilot plant.
  • Supervised the start up of new pilot plant.
  • Leveraged pilot plant assets to trial orders of addition to sustain best quality production in manufacturing operations.
  • Developed test programs for solvent degradation and energy measurement campaigns at Charleston pilot plant facility.
  • Lead engineer for new methods for manufacturing optical fiber preforms and transferring processes from a pilot plant to large scale manufacturing.
  • Interfaced with other disciplines to recommend possible modifications at the pilot plant facility to assure a stable operation.
  • Assisted the pilot plant purifications of a Phase I antibody candidate for Toxicology studies using Q membranes.
  • Performed in cGMP pilot plant production facility, working with large scale column chromatography and ultra-filtration.

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7 Pilot Plant Jobs

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6. DOE

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high Demand
Here's how DOE is used in Process Development Engineer jobs:
  • Yield and throughput improvement through DOE, process qualifications, process capability assessment and optimization.
  • Conducted DOE assessment for recipe tolerance and product/process capability comparison to product specification/performance requirements.
  • Use of problem solving skills, 8D, 5Y and DOE, in analyzing, developing, and implementing corrective actions.
  • Created and executed DOE's and developed manufacturing control plans for all stations and sub-assemblies on various product lines.
  • Performed DOE optimization on DNS SK2000 and TEL Act 8 coat processes yielding a 40% resist savings.
  • Applied Design of Experiments (DOE) methods to eliminate 1/f noise issue due to interface anomalies.
  • Consulted on reverse osmosis and water treatment projects for radioactive waste streams at US DOE sites.
  • Perform all experimental production orders and assist in product development by creating and modifying DOE's.
  • Used experimental design (DOE) and ladder studies to develop and optimize polymer formulations.
  • Performed DOE's for MEMS display packaging processes to solve moisture permeability and temperature concerns
  • Championed the Design of Experiment (DOE) regarding next-generation prototypes.
  • Collaborated with well-known clients and equipment manufacturers to conduct DOEs to challenge better-quality semiconductor manufacturing process with lower cost.
  • Trained on Solid Works, DOE, Minitab, Machining Accomplishments Reduced 26% production time by innovative fixture design.
  • Formulated test methods and performed bioreactor runs using DOE methodology to optimize new processes for clinical cell production.
  • Developed and implemented FMEA, aging studies, and design of experiment (DOE) statistical analysis.
  • Coordinated DOE's, PFMEAs, time studies, process flow layouts, and LEAN manufacturing objectives.
  • Carried characterization studies which included: o Study plan including Design of Experiments (DOEs).
  • Trained on SolidWorks, COMSOL, DOE, Aseptic Technique and Bioreactor design & operation.
  • Implemented Lean Manufacturing tools when creating Design of Experiments (DOEs).
  • Screened various chromatography columns for potential capture and intermediate purification and using DoE analysis to determine optimum operating conditions.

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9 DOE Jobs

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7. Statistical Process Control

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high Demand
Here's how Statistical Process Control is used in Process Development Engineer jobs:
  • Identify requirements and optimize operations by utilizing statistical process controls and running experiments using multiple consumable sets and tools.
  • Implemented Statistical Process Controls to filling/weighing operation to track process issues and minimize downtime.
  • Implemented statistical process controls to proactively take action to mitigate potential complaints.
  • Performed Experimental Design, Quantitative Analysis and Statistical Process Control.
  • Use statistical process control (SPC) to evaluate process performance metrics that support process stability and product capacity increases.
  • Generated data trending reports and established statistical process control (SPC) limits to improve the tool performance and up-time.
  • Used SPC (Statistical Process Control) to monitor yields on electronic assemblies and ensure that processes were in control.
  • Demonstrated expertise in Design of Experiments (DoE) and Statistical Process Control (SPC).
  • Establish process baselines, Statistical Process Control, Out of Control action test plans.
  • Reviewed Statistical Process Control (SPC) charts and performed daily preventative maintenance.
  • Track work completed and operate with quality assurance to obtain statistical process control.
  • Sustained process using strong statistical process control for station monitors and inline defects.
  • Utilized Statistical Process Control (SPC) to maintain 98%+ yield.
  • Created a computer-based program for Statistical Process Control (SPC).
  • Experienced with statistical process control SPC, DOE, Lean and six sigma, and control method for sustaining process.
  • Standardized the reliability submission process and programmed JMP scripts to order to improve and expedite the statistical process control.
  • Exercised statistical process control (SPC), managed yield improvement activities, quality control and product reliability.
  • Developed statistical process control methods for optimizing dopant concentrations for maximum yield using Minitab, SQL, Excel and VBA.

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14 Statistical Process Control Jobs

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8. Data Analysis

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high Demand
Here's how Data Analysis is used in Process Development Engineer jobs:
  • Trained new employees in all aspects of laboratory operations from execution of experiments to data analysis and documentation.
  • Developed standalone installation program using LabView for complex data analysis, signal processing and data integrity validation.
  • Developed Visual Basic data analysis tool which automated management and analysis of product resonance data.
  • Provided guidance on safe experimentation and set-up, data analysis and communication of results.
  • Provided technical support and production data analysis for a 24/7 operational pilot facility.
  • Assist in data analysis, data verification and review of experimental reports.
  • Apply statistical data analysis, quality and reliability methods to design experiments.
  • Recommended actions and capital expenditures based on data analysis.
  • Created templates for fermentation data analysis and data acquisition.
  • Process Modeling, Monitoring & Statistical Data Analysis using SAS - JMP, Design of Experiments (DOE).
  • Coordinated and specified original bid package for GAF Plant Data Analysis and SCADA system.
  • Performed evaluation, data analysis and informed the design and simulation team.
  • Performed univariate and multivariate data analysis to solve complex problems, model process performance, and troubleshoot process deviations/trends.
  • Designed and executed formal experiments and perform data analysis using MATLAB and Minitab.
  • Performed data analysis to optimize plant performance Programed and calibrated various instruments and control systems.

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2 Data Analysis Jobs

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9. Thin Films

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high Demand
Here's how Thin Films is used in Process Development Engineer jobs:
  • Developed dielectric thin films optimizing dielectric constant along with mechanical properties by working with internal team and outside vendors.
  • Characterized and delivered dispersion models for many proprietary exotic thin films used in back end chip fabrication process.
  • Certified/Trained Thin Films process/equipment technicians and engineers.
  • Worked on the development of SiO2 and Si3N4 Plasma thin films deposition process.
  • Process lead of Nanya thin films team at Micron site.
  • Performed x-sectional SEM jobs on Hitachi-4700 for Thin Films pathfinding.
  • Surface Profiler for thickness measurements of thin films.
  • Operate all processing equipment, litho, thin films, scribers, lap polish, etchers, and all wet processes.

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2 Thin Films Jobs

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10. Engineering Support

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high Demand
Here's how Engineering Support is used in Process Development Engineer jobs:
  • Provide process engineering support for advance processing, part design and material testing /analysis for injection molded automotive parts.
  • Provide 24/7 on-call engineering support to ensure uninterrupted functioning of Intel's Technology Development manufacturing facility.
  • Provided first batch process engineering support for new product developments including on-site support during manufacturing.
  • Provided engineering support for both fermentation and purification pilot plants.
  • Provided project engineering support for production programs.
  • Provide Process Engineering support on nine active productions programs and R&D projects.
  • Provided engineering support to plant engineers during all phases of capital projects.
  • Participated in PHA studies and provided process engineering support for PHA recommendations.
  • Provide all aspects of process and manufacturing engineering support for technical products division.
  • Process engineering support of new printed circuit board technology intergration into manufacturing.
  • Provided engineering support for the bulk crystallization and drying of parenteral antibiotics.
  • Completed two semesters of "co-op" engineering supporting consumer product business.

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1 Engineering Support Jobs

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11. Laser

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high Demand
Here's how Laser is used in Process Development Engineer jobs:
  • Process automation project for laser, fiber optic component manufacture expansion.
  • Optimized laser trim structures reduce collateral damage and improve electrical performance.
  • Maintained an authorized laser safety training users list.
  • Process Engineer in 300mm wafer fabrication working in varying unit process areas including, Wets/Cleans, Copper Plating and Laser Anneal.
  • Developed the 1064nm laser process for the alpha Dual Laser Texture (DLT VX2) product line.
  • Led effort moving laser scribe mark to GAM area, resulting in ~1% GDPW increase.
  • Trained all employees on laser safety training and that all laser users are operated safely.
  • Managed the laser lab and created standard operating procedure for the laser lab.
  • Machined and fabricated some laser laboratory parts in the machine shop.
  • Tested and debugged a new series of industrial laser machining systems.
  • Mounted optics on optics table and aligned laser.
  • Completed TIJ 4.0 stable for Laser and Si Wet Etch.
  • Fabricated high performance ultrashort optical laser sources for use in future optical interconnect.
  • Selected and purchased process equipment for two plasma etches, laser mark tool and new transfer printers (Internal Toolset).
  • Characterized laser processes, new adhesives, and polymer films for the manufacture of micro-fluidic cartridges.
  • Perform failure analyis on semiconductor devices via SEM/EDX, XRF, and Laser Scanning Microscopy.
  • Develop presentations on laser safety and trained the Billerica staff on laser safety.
  • Process engineer responsible for the production of optoelectronic data communication devices such as solid state lasers and datalink modules.
  • Developed processes and quality procedures for new paint/laser on plastic, Padprinting, Hotstamping, and UV applique manufacturing technologies.
  • Certified in Safety Laser Operation Procedures AED, CPR Trained 2013 -2015 Blood Pathogen Certified

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12. Sigma

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high Demand
Here's how Sigma is used in Process Development Engineer jobs:
  • Designed experiments and implemented six-sigma tools for evaluation of lead-free solder paste, evaluation of inspection machine that required extensive investigation.
  • Helped implement Lean Manufacturing Principles and Six Sigma Methodology.
  • Completed Six Sigma Green Belt certification from MoreSteam University.
  • Directed Six Sigma implementation in breakthrough gum-making line design.
  • Led a cross-functional team as part of a six sigma project to increase manufacturing yields from 71% to 98%.
  • Applied Six Sigma principles to address various problems on manufacturing line to improve output of various steps during production.
  • Employed DOE partial factorial designs to match resist profiles and minimize WIW and WTW thickness sigma variation.
  • Completed Six Sigma green belt certification with a project valued at over $100k annual savings.
  • Graduate of the Technical Leadership Program o Attained green belt six sigma certification o Sales Leadership Training
  • Certified as a Six Sigma Green Belt in order to improve processes using statistical analysis.
  • Root cause failure analysis using 8D methods, Six Sigma tools, and CauseMap.
  • Analyzed data using Sigma plot and image analysis with Image J software.
  • Certified Six Sigma Black Belt training from American Society for Quality.
  • Lead lean six sigma projects to improve manufacturing production yields.
  • Improved sigma of processes 50%.
  • Utilized Six Sigma Greenbelt tools and techniques to create and manage multiple projects within the AOL environment to improve financials.
  • Led Six Sigma project to determine variability in methylated resin filter feed streams to reduce downtime and increase throughput.
  • Implement and applied 5S+1S, Kaizen DMAIC and Lean Six-Sigma to manufacturing.

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2 Sigma Jobs

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13. Cost Savings

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high Demand
Here's how Cost Savings is used in Process Development Engineer jobs:
  • Created cost savings by increasing spray dry capacity to limit external manufacturing orders.
  • Partnered with other Process engineer on project to increase PM change of Ta target resulting in $7/wafer cost savings.
  • Invented and implemented a new process consumable for the copper-based interconnects yielding annual cost savings of $3.5 million.
  • Enabled cost savings of ~$150K per quarter by cutting resist consumption by up to 25%.
  • Developed new plasma-etch processes for current and upcoming technologies that will generate over $1MM in cost savings.
  • Cost savings for this process is estimated at 100K/year and brought HP into compliance with environmental regulations.
  • Reformulated Kingsford Competition briquettes to represent a $150K annual cost savings for the company.
  • Stayed within projected timelines, developed and refined processes to meet cost savings goals, quality control and volume increases.

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14. Product Quality

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high Demand
Here's how Product Quality is used in Process Development Engineer jobs:
  • Maintain materials and process quality through generation of and adherence to production specifications and product quality requirements in a highly-regulated environment.
  • Created trending data base that monitors process performance which enhanced manufacturing capability, increased process control, and improved product quality.
  • Provided process technical and engineering expertise to lead trouble-shooting and root-cause analysis of numerous production and product quality related issues.
  • Develop and recommend new process formulas and technologies to achieve cost effectiveness and improved product quality.
  • Performed yield calculations, material balances to maintain and improve process efficiency and product quality
  • Conducted process improvement projects aimed at improving product quality and efficiency of the process.
  • Implemented nondestructive in-line sensors to increase efficiency and optimize finished product quality.
  • Evaluated technologies to improve cost effectiveness and product quality.
  • Implement techniques, skills in the process and tooling areas to increase productivity, improve product quality and decrease manufacturing downtime.
  • Completed process investigations and root cause analysis for deviations in the manufacturing process as well as excursions in product quality.
  • Developed Root Cause Analysis procedures for the Liquids Filling and Assembly Department to improve production and product quality.
  • Project yielded the following product quality improvements: slicing and breast yield, water holding capacity and color.
  • Design and integrated new ion exchange process that improved product quality and garnered premium price.
  • Challenged with increasing product quality, improving process flow and reducing costs.
  • Compile and analyze product quality in manufacturing and from the field.
  • Improved on-line process capabilities, which increased product quality.
  • Provided all Product Quality and Process Engineering support.
  • Executed process improvement/development initiatives to increase efficiencies and cost savings while maintaining product quality and safety.
  • Performed studies and testing of first production batches to determine equipment suitability and ensure product quality.

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15. Fmea

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Here's how Fmea is used in Process Development Engineer jobs:
  • Contributed process engineering knowledge to all phases of a FMEA risk assessment for a manufacturing process at an international manufacturing location.
  • Designed extruded components for new products including material selection, performance evaluation, FMEA, DOE, capability analysis and validations.
  • Support leadership in North American for the implementation of division global standards for FMEA moderation FMEA and use of IQ-RM software.
  • Create and maintained FMEA's to aid in the design of new equipment and upgrade existing equipment.
  • Drafted and released PFMEA (Process Failure Mode and Effects Analysis) for numerous product lines.
  • Participated in design reviews, product and process FMEA's and related drug development management processes.
  • Use FMEA to design and scale up from R&D stage to full manufacturing processes.
  • Used SPC, FMEA, Pareto charting to keep equipment fine tuned.
  • Support and methodical guidance for interdisciplinary work during the creation of DFMEA.
  • Performed design & process FMEA to avoid costly rework and defects.
  • Perform FMEA to help identify failure modes at critical process nodes.
  • Lead an FMEA for newly purchased equipment.
  • Assist Quality engineer to evaluate PFMEA.
  • Applied (P)FMEA and PPAP approach in this context.
  • Participated in FMEA and other preparative cross-functional team sessions to ensure commercial run success.
  • Created and maintained FMEA in coordination with R&D DFMEA throughout development lifecycle.
  • Implement new methodologies and practices (FMEA, Minitab, Tech Transfer procedure).
  • Used pFMEA and dFMEA to analyze processes and designs.
  • Initiated and reviewed FMEAs, GMPs, and ECNs.
  • Develop process and quality related documents ie., SOPs, PFMEAs, CPs for TBS Sensor products.

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16. New Equipment

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average Demand
Here's how New Equipment is used in Process Development Engineer jobs:
  • Investigated and solved product surface defect issues; specified new equipment and prepared capital expenditure authorizations.
  • Project management including new equipment procurement, installation, electricity, air and mechanical.
  • Developed prototypes saving over $100k by eliminating necessity to procure new equipment.
  • Evaluate new technology & new equipment for viability in a manufacturing environment.
  • Trained operators on new equipment and troubleshooting procedures.
  • Lead Engineer responsible for the tape cast manufacturing sector including the procurement, installation and qualification of new equipment and processes.
  • Collaborated with outside vendors and operations staff to design and install new equipment and utilities.
  • Train new equipment users and performed other duties as may assigned from time to time.
  • Designed and initialized new equipment for wet etching service, business worth estimate $185k/year.
  • Advised on new equipment purchases, processing line relocation, operational & manufacturing policies.
  • Guided contractors in the procurement of new equipment and installation.
  • Introduce, debug, & implement new equipment throughout manufacturing.
  • Project Engineering: Procure new equipment.
  • Specified and sourced new equipment.
  • Launched new equipment and processes.
  • Evaluated production inefficiencies', sourced new equipment and/or developed new non existing machinery needed.
  • Developed specifications for new equipments.
  • Assisted in commissioning and start up of new equipment Developed spreadsheets and presentations using Microsoft Word, Excel, and Power Point
  • Optimized new equipment and tested product to confirm quality and repeatability of the process.
  • Supported manufacturing in new equipment installation protocol (IQ,OQ).

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2 New Equipment Jobs

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17. High Volume

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average Demand
Here's how High Volume is used in Process Development Engineer jobs:
  • Provided technical leadership and direction necessary to develop new attachment designs from concept state to a high volume manufacturing readiness.
  • Developed daily high volume wafer output strategy by improving various processes and implementing cost cutting project.
  • Develop new process or processes improvement for high volume manufacturing.
  • Developed detailed line designs for high volume manufacturing.
  • Key accomplishments are: * Design am Implementation of a new high volume and high speed gas analysis system.
  • Worded with other process control engineers to transfer new technology to High volume manufacturing facility in Israel.
  • Identified a $900,000/yr savings potential for a high volume product by product and process redesign.
  • Owned and sustained 2 modules for high volume production and experiments.
  • Implement recognized process CTQ specifications around high volume top coats.
  • Purchased $1.6million in CAPEX for High Volume Manufacturing.
  • Designed high volume manufacturing processes for wafer level packaging of discrete components !
  • Developed a TiW schottky process; successfully implemented in high volume manufacturing.
  • Up-scaled various processes for high volume production between multiple facilities, directing an international team (<10 people).
  • Demonstrated high volume manufacturing readiness by running at required 85%+ availability at full loadings.
  • Ramped and sustained 45 and 32 nm technology nodes in D1DR and transferred to high volume.

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4 High Volume Jobs

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18. Technical Support

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average Demand
Here's how Technical Support is used in Process Development Engineer jobs:
  • Provided technical support for root cause analysis, identification of corrective actions and implementation effective controls.
  • Provided technical support to sales staff and participated in customer sales presentations.
  • Coordinated task force technical support and sustained successful safety and excursion prevention.
  • Provided technical support to sales/marketing team to generate product data sheets.
  • Responded to customer inquiries and provided technical support.
  • Provide technical supports for manufacturing on technical problems.
  • Provided technical support to other departments.
  • Provided Engineering and Technical Support to the Fill / Finish Formulation, Component Prep and Packaging Areas.
  • Provided technical support and process control strategy development for start-up of new process line.
  • Provided on site technical support on design and any assembly issues.
  • Provided technical support and personnel training to the production area.
  • Provided technical support to plant and R&D.
  • Provided technical support for field tests.
  • Provided onsite technical support at 5 contract manufacturing facilities to support aggressive product delivery schedules.
  • Provide technical support and training to manufacturing and QC Laboratory Personnel during startup.
  • Supported the training of the plant associates, and provided technical support during the line startup.
  • Lead in qualifying tollers/co-producers; technical support for company's M&A efforts.
  • Performed daily technical support for shot peening fatigue enhancement process in shop floor.
  • Provided technical support to global Solectron sites to successfully build mixed assemblies.
  • Provided technical support to cell culture and purification operations in support of the commercial manufacture of Prolia and XGEVA .

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1 Technical Support Jobs

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19. New Technologies

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Here's how New Technologies is used in Process Development Engineer jobs:
  • Developed new technologies, processes and products in the catalyst industry and chemical manufacturing industry.
  • Direct prototyping of several new technologies directly related to gaming industry.
  • Evaluated new technologies for technical and economic feasibility.
  • Identified, evaluated and launched thirteen new technologies and devices for R&D and Manufacturing groups.
  • Worked closely with vendors evaluating new technologies and supervised 2 interns working on various filtration projects.
  • Group leader of several technology groups in the development and use of new technologies.
  • Implemented new technologies to manufacturing facility and collaborated with the Qualification Department to ensure readiness within the project timeline.
  • Owned copper deposition toolset for new technologies with multiple copper metal layers.

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4 New Technologies Jobs

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20. FDA

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average Demand
Here's how FDA is used in Process Development Engineer jobs:
  • Completed process qualification of manufacturing line for newest generation pacemaker resulting in successful early FDA acceptance.
  • Performed process validation and product qualification per FDA standards for medical device submissions.
  • Validated clean utility systems at full-scale manufacturing facility ahead of FDA inspection.
  • Complete training in company/FDA compliance requirements for process development.
  • Lead and mentor 10 Engineers team to meet FDA deadline during AMS products remediation project including training, monitoring and motivating.
  • Involved in collecting all bench test data for a PMA application that was approved by the FDA in a 6-month turnaround.
  • Manage and organize project plans to meet costing budgets, production, FDA standards and customer specific demands.
  • Support all activities of the GMP and FDA lab batching operation.
  • Involved in FDA protocols for the launch of new therapeutic products.
  • Update, maintain and write FDA regulated documents, i.e.
  • Assisted in and preparing documentation for FDA and ISO audits
  • Prepared processing instructions that met FDA and EPA standards.
  • Represented Company in FDA and Client audits.
  • Help launched an FDA regulated product.
  • Experience with FDA requirements, ISO 13485 and Medical Device Directive Modify existing manufacturing processes and continuously monitoring complaint activity.
  • Optimized existing production operations in a FDA regulated facility.
  • Maintained a cGMP and FDA compliant facility for the production and assembly of liquid and powder cosmetics.
  • Aided extrusion with prequalifying their existing equipment to current FDA standards.
  • Work in a multi-disciplinary remediation team to meet aggressive FDA deadlines.
  • Worked in an FDA registered lab, proficient with cGMP requirements, and have experience in supercritical fluid-phase equilibrium thermodynamics.

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21. CVD

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Here's how CVD is used in Process Development Engineer jobs:
  • Demonstrated CVD processes for specific customer applications.
  • Operated and maintained CVD equipment, worked on joint Development programs, and ensured application changes.
  • Developed and successfully fabricated flexible thin film silicon solar cells based on PECVD.
  • Tool and process owner for PECVD deposition, e-beam evaporation and sputtering.
  • Invented a method for improving the diffusion barrier properties of CVD tungsten.
  • Process development and pilot production of CVD diamond materials.
  • Process development, manufacturing, LPCVD and Plasma-Enhanced-CVD machines.
  • Supervised a group of 5 CVD equipment/operations technicians.
  • Started and established CVD Tungsten processes.
  • Operated and maintained CVD systems.
  • Sustain MOCVD reactors with SPC using JMP, Visual Basic, and MS Access.
  • Developed multi-component thin film deposition processes using ALD and MOCVD from concept and feasibility to production-worthy solutions.
  • Lead CVD, Inkjet Printing and Laser Annealing process module projects involving equipment for generation 2 display technologies and flexible substrates.
  • Developed a Patented Plasma Enhanced deposition (PECVD) of silicon carbide semiconductor thin films for Infra-Red sensor application.
  • pulsed, reactive and plasma enhanced PVD, CVD, ALD, and electroplating.
  • Experienced in PECVD, CMP, plasma-assisted oxide fusion bonding, surface passivation, die attach and device encapsulation.
  • Studied LPCVD ox., Pt silicide and trench etch, making improvements for repeatability and cost.
  • group of High Density Plasma (HDP) CVD and flowable CVD.
  • Developed PECVD technology of silicon nitride films used for surface passivation, diffusion mask, lift-off and antireflection coating.

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22. SEM

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Here's how SEM is used in Process Development Engineer jobs:
  • Devised/changed each module from pick-n-place to place-n-pick, avoiding robotic dead time during automated assembly.
  • Traveled extensively to ensure the new assembly start-ups were executed flawlessly.
  • Designed and completed statistically designed experiments to identify key parameters and achieve low defect assembly processes (< 100 ppm).
  • Developed and refined semiconductor manufacturing process of semiconductor bridges (SCB) on both silicon and other substrates.
  • Assembled a staff of employees for building chemical and gas transfer systems, equipment hardware and manifold boxes.
  • Researched and selected the fastest, most reliable, automatic surface mount PCB assembly equipment in the market.
  • Characterized and analyzed above films using XRF, XRD, SEM, and four-point probe.
  • Developed processes in the printed circuit board assembly shop for SMT and through-hole technologies.
  • Allocated personnel and resources appropriately for assembly and managed R&D projects.
  • Supervised technicians on Electronic and Box-Build assembly and test processes for new programs.
  • Assisted in fabrication and assembly of new production lines and tooling as needed.
  • Developed assembly procedures and tooling, then trained technicians to use them.
  • Team leader in researching and developing reliable process for component assemblies.
  • Supported project directors by assembling and overseeing project team.
  • Developed computer simulation of an assembly line using MATLAB.
  • Collaborated with major semiconductor companies to integrate STI-gapfill precursors for dielectric films in very high aspect ratio structures.
  • Developed and implemented technical breakthroughs for equipment and materials for the surface mount stencil printing and reflow assembly processes.
  • Utilized state of the art equipment to establish new processing technologies and procedures for assembly manufacturing.
  • Led team to reduce automated head gimbal assembly line time by 23%reducing capital requirements.
  • Fabricated angled and AR coated-facet quantum dot semiconductor optical amplifiers and superluminescent LEDs.

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23. JMP

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Here's how JMP is used in Process Development Engineer jobs:
  • Scripted iterative steps in SAS JMP language, and standardized the process in a white paper.
  • Designed DOE experiments and statistically analyzed results using JMP and Excel.
  • Experienced with JMP; Agile and Microsoft Project software packages.
  • Utilized analytical methodologies and lab instrumentation to evaluate experimental results Employed JMP statistical software for experimental analysis.
  • Utilized visual failure modes and JMP for analysis, creation of Weibull plots and response models to predict off-site reliability results
  • Implement SPC, analyze process and gage capabilities, and perform correlation studies using JMP and MS Excel.
  • Created interactive JMP scripts to auto upload user selectable equipment data from Excel to generate real-time 3.
  • Conduct process capability, gage capability, and linear regression analyses using JMP and MS Excel.
  • Used JMP software extensively to help characterize SPC++ trends Supported tool owners during escalations.
  • Experience with SPC monitoring, JMP analysis, OPC optimization and S-Litho simulations.
  • zoned LCL/UCL X-Bar, R, and Levey-Jennings Control Charts in JMP.
  • Developed automated JMP based tracking and trending system that is used to analysis manufacturing data and generated summary reports for management.

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24. Process Equipment

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Here's how Process Equipment is used in Process Development Engineer jobs:
  • Evaluated raw material availability and variability, process equipment requirements, laboratory testing, and production procedures.
  • Develop innovate tooling designs, specify process equipment, and complete financial estimates for capital requirements.
  • Maintain process equipment to meet production schedules and minimize downtime through proactive preventative maintenance.
  • Collaborate with internal scientists, mechanical designers to design and procure process equipment/tooling.
  • Evaluated and implemented new process equipment, including specification and procurement.
  • Participated in selection and installation new generation process equipment.
  • Calculated design and utility requirements for process equipment.
  • Analyzed process data to optimize process equipment performance.
  • Recommend and supervise installation of new process equipment to reduce environmental emissions, decrease production time, and improve product processing.
  • Composed Work Instructions and conducted training for union personnel on new process equipment, computers and software.
  • Developed test plans and processes to verify the functionality of the mixing process equipment for enzymes.
  • Developed process equipment for a new production line as part of a team.
  • Executed Factory Acceptance Tests for the automation batch system and process equipment.
  • Developed process equipment and tooling by testing, identifying, and controlling factors that influence suspension performance and manufacturability.
  • Conducted routine servicing of critical process equipment in accordance with manufactures SOPs.
  • Installed, calibrated and scaled new process equipment (pumps, agitators, level sensors ) to satisfy process needs.
  • Commissioned new process equipment for the manufacture of various consumer products (liquids, ointments, and creams).
  • Assisted with execution of process equipment validations (IOPQs).
  • Specified and procured new process equipment including FAT testing offsite.
  • Developed and characterized solid inkjet printhead manufacturing processes, including designing process equipment for prototype and production fabs.

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25. CAD

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Here's how CAD is used in Process Development Engineer jobs:
  • Designed sheet metal and machined components using AutoCAD and Pro-Engineer and personally assembled prototypes then trained technicians and generated documentation.
  • Lead process and manufacturing engineer for Cascade Designs technical products.
  • Received projects from academic research teams for tissue engineering and cell therapy and developed them with the goal of clinical application.
  • Work from rough drawings and input to create CAD drawings to determine whether components would perform as designed.
  • Developed a data exchange process between the ECAD and MCAD disciplines, thereby streamlining the design transfer process.
  • Received a letter of recommendation, showing appreciation for my Process Engineering services and CAD/CAM talent.
  • Drafted and designed layouts of materials and products using SOLIDWORKS 3D and AUTOCAD to company standards.
  • Functioned as corporate liaison between the Nashville plant and corporate for SCADA network development.
  • Worked primarily as a process design kit (PDK) engineer for Cadence tools.
  • Designed tooling, jigs, and fixtures for automatic and semi-automatic processes using AutoCAD.
  • Created CAD models & drawings for manufacturing tools & equipment / process fixtures.
  • Coordinated preliminary TCAD simulations and DOE to leverage learning from 1.4um effort.
  • Created tools, fixtures and detail drawings utilizing CAD modeling software.
  • Review and coordinated all design files including CAD drawings.
  • Directed a materials development team that used internal, academic and vendor resources.
  • Used a proprietary CAD program to create patterns for laser processing.
  • Review of utilization and flow simulations and deliver corrective actions* Designed packaging using Solid works 1014 3D CAD program.
  • Developed Processes for led assembly circuit used in cadent iTero 3-D Imaging scanner used in dental applications.
  • Prepared PFDs, P&IDs, and equipment AutoCAD drawings.

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26. GMP

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Here's how GMP is used in Process Development Engineer jobs:
  • Lead GMP manufacturing and packaging of clinical supplies in support of global clinical development and regulatory filings.
  • Reviewed GMP records, protocols and reports in order to approve product for release or initiate change to improve quality system.
  • Train and lead a team of technicians in GMP manufacturing of vaccine to support phase III clinical trials.
  • Installed and facilitated operations of two new drug manufacturing processes - on time - within budget and GMP standards
  • Supported efforts in clinical production of all pulmonary projects in a GMP environment.
  • Performed Process Optimization, Scale-up, and Validation Studies under GMP conditions.
  • Exercised GMP in all roles.
  • Optimized cGMP purification processes to improve yields and reduce overall cost of goods.
  • Followed procedures based on GMP regulations to ensure safety in a cleanroom environment.
  • Develop robust and efficient cGMP processes to manufacture high potency API's.
  • Led multiple pilot plant campaigns for contracted pharmaceutical products following cGMP.
  • Collaborated with Quality to Ensure Compliance with Appropriate cGMP Regulations.
  • Maintained Laboratory and Process Equipment in Accordance with cGMP.
  • Led incident investigation team in the development of safety, operability and quality improvement strategies for multiple cGMP equipment projects.
  • Led a cross-functional team to reengineer a protein centrifugation operation for improved performance and better cGMP compliance.

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27. Troubleshoot

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Here's how Troubleshoot is used in Process Development Engineer jobs:
  • Created a documentation system to record uncommon and frequent interruptions for trending purposes and providing detailed instruction for future troubleshooting efforts.
  • Trained operations staff to identify operations variations using the trending software, leading to more effective process monitoring and troubleshooting.
  • Investigate and troubleshoot process deviations and production issues to identify potential product impact using technical and scientific skills.
  • Experienced in troubleshooting/maintaining/optimizing facilities for the production of food grade material fit for human consumption.
  • Supported the operations of the manufacturing plant through analysis and troubleshooting during equipment breakdowns.
  • Led process development team to design, implement and troubleshoot new equipment and processes in the TAVI Delivery System assembly area.
  • Prepared troubleshooting guide for battery plate handling robots to assist in timely maintenance of the machines and reduce production downtime.
  • Collaborated with the Field Service Engineers to perform preventive maintenance activities on cleaner tools and troubleshoot problems.
  • Support module sustaining and troubleshooting and yield and defect improvement for 1270/1271 (22nm) technology.
  • Provided expertise in troubleshooting process issues which were beyond the scope of plant operators normal duties.
  • Worked with development chemists and engineers to plan plant trials and troubleshoot for effective product launch.
  • Developed Max Plus, MP-2 and T-Film -Formal extrusion training and practical process troubleshooting experience.
  • Resolved production issues in batch process chemical plants by providing process and troubleshooting support.
  • Applied Six Sigma, DOE, SPC tools in manufacturing operations and troubleshooting.
  • Cost down, scale up, troubleshooting and reliability of products.
  • Worked with plant personnel to install and troubleshoot new equipment.
  • Provided troubleshooting support to process and quality issues.
  • Key achievements: Responsible for tool reliability monitoring, including tracking, analysis and troubleshooting of process interruptions and excursions.
  • Assist customers with on-site troubleshooting of hydrocyclone equipment and operational issues.
  • Handle customer calls to troubleshoot client's processing problems on Glatt processing equipment.

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28. ISO

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Here's how ISO is used in Process Development Engineer jobs:
  • Developed cost information for several waste treatment options for comparison to existing facilities.
  • Implement manufacturing processing standards according to ISO and food industry standards such as QAI organic food, AIB and NFPA.
  • Process Engineer machine set-up trouble shooting, research and development for new products and daily performance Supervisor for lamination Dept.
  • Designed and constructed a cart to be able to wash and drain drug from an isolated containers.
  • Acted as an effective liaison between the customer, sales person, manufacturing staff and supplier.
  • Conducted internal TS 16949 and ISO 14001 audits as well as supplier ISO 9001 audits.
  • Acted as a liaison between R&D and operations personnel at the plants.
  • Conducted supplier audits to verify that their quality systems adhere to the ISO-9001 standard.
  • Performed scale-up and process characterization research projects in an ISO 9001 environment.
  • Assumed responsibilities of plant supervisor in his absence.
  • Recognized direct supervisor for Thin Films college interns.
  • Project Management Liaison with customer and internal business development contact to ensure successful commercialization of new product SKU's.
  • Performed process hazard analysis and risk assessment for isomerization process and hydrogenation pilot unit.
  • Produced Ibuprofen production economical comparisons for various reaction/feedstock scenarios.
  • Developed deposition processes using novel precursors for Shallow Trench Isolation (STI-gapfill) films using ozone based SACVD from AMAT.
  • Project Lead and technical advisor on processing of pharmaceutical, chemical or food industry products.
  • Resolved yield issues, optimized process flows and established design rules for Isolator products.
  • Played primary role in the development of Digital Isolator products.
  • Assist with and/or lead various parts of SAT, IQ, OQ and PQ of filler and isolator.
  • Developed ISO 9001 compliant manufacturing processes to bring new products into full production in a large-volume Class 10 semiconductor cleanroom facility.

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29. Process Flow

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Here's how Process Flow is used in Process Development Engineer jobs:
  • Developed wafer-level process flow for GaN-based semiconductor devices for power electronics applications.
  • Created and revised process flow diagrams to represent current manufacturing processes.
  • Developed manufacturing criteria and process flow for implants and instruments.
  • Participated in cross-functional development and maintenance of PPAP preparation documentation (Process flow charts, FMEA and control plans).
  • Developed new tools, optimized material process flow, and balanced component feeder utilization between four assembly lines.
  • Develop validation master plans, process flow diagrams, test cases, or standard operating procedures.
  • Pioneered the use of process flow diagrams as a training tool and created necessary documentation.
  • Design Process flow and equipment layout and optimized processes for high volume manufacturing.
  • Compared approaches and developed industry-consensus process flows for 0.25 to 0.18 um technologies.
  • Developed process flowsheets and process operations including review of instrumentation and piping designs.
  • Reviewed the process flows for the DMOS5/DMOS6 fabs, and issued the failure analysis reports to the customers.
  • Author instructions for the operation of equipment and process flows in the cleanroom facility.
  • Worked on a cross-functional team to implement improvements and changes in process flow.
  • Create process flows, process control plans and DOEs.
  • Constructed/Updated Process Flow Diagrams; constructed over 60 PFDs.

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30. Failure Analysis

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low Demand
Here's how Failure Analysis is used in Process Development Engineer jobs:
  • Performed root cause/failure analysis on customer complaints supporting corrective action activities.
  • Designed and performed surface characteristics and failure analysis.
  • Engineered failure analysis method using conventional measurement techniques.
  • Coordinated detailed failure analysis with material lab, engineering and global manufacturing sites in Mexico, China and the Philippines.
  • Developed die attach process to handle 300mm Low- K wafers through in-depth evaluations, failure analysis and equipment modification.
  • Performed physical failure analysis on the semiconductor electronics for the FRAM and SRAM technologies.
  • Direct methodology R&D Manufacturing, process audits, and failure analysis.
  • Performed product failure analysis finding root cause of low breakdown after power cycle.
  • Experienced in working with both internal and external failure analysis labs.
  • Lead failure analysis to find root cause for 1/f noise issue.
  • Developed novel measurement techniques using laser microscopy for failure analysis and quality control !
  • Handle Metrology and Material Failure Analysis for the facility.
  • Authored failure analysis reports for internal and external costumers.Accomplishments Developed manufacturing process for RDL on glass wafers.
  • Conducted FMAs on RMAs using 8D problem solving techniques and provided report to failure analysis group.

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31. Process Optimization

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Here's how Process Optimization is used in Process Development Engineer jobs:
  • Developed and automated statistical methods and implemented machine learning algorithms for process optimization, development and control.
  • Conducted process optimization and reliability testing to improve coating application on fiber.
  • Performed process optimization studies on batch manufacture.
  • Debugged process issues and performed process optimization.
  • Provided on-site support for process optimization (Implementation) and to ensure reliability of the process for profound customer satisfaction.
  • Write Protocols and Reports for evaluating new product processes, process optimization and improvement, and submission batch manufacturing.
  • Process optimization was done using DOE and SPC and provided recommendations on system performance improvements to Engineering.
  • Conduct trials, process optimization, recommend tooling improvements for injection molded parts.
  • Process Optimization for Batch, Fed-batch and Continuous mode (CSTR) operations.
  • Process optimization, cost reduction initiatives, development trial runs.
  • Conduct process research, develop product and process optimization.
  • Designed and conducted commercial scale DOE for process optimization.
  • Delivered classroom and on-site start-up and process optimization support for multiple co-extruded Avicel MCC food ingredient products.
  • Executed statistically designed process optimization experiments for injection molding machines.
  • Worked on multifunctional teams for manufacturing process optimization.
  • Performed human embryonic stem cell (hESC) tissue culture and other hands on experiments as necessary for process optimization.
  • Process optimization, installation implementation, startup, and trouble-shooting for new and existing products in the production facilities.
  • Led Taskforce for process optimization to eliminate void in high aspect-ratio trench.
  • Carried process optimization studies which included DOEs.
  • Managed several lab- and pilot-scale process development projects, including batch resin and specialty material process optimizations.

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32. Process Parameters

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Here's how Process Parameters is used in Process Development Engineer jobs:
  • Process trouble shooting and successfully establishing the process parameters of various new grades of engineering thermoplastic resins.
  • Documented each development and production process for thorough analysis of process parameters and resulting coating quality.
  • Established optimization of drying process parameters using DoE software (Fusion pro) to define the range of effective product functionality.
  • Trained a lab engineer to understand how the process parameters affect the coating properties enabling him to provide process engineering support.
  • Managed the integration of new injection molded parts leveraging best practices for part design, tooling, and process parameters.
  • Analyzed mold under fill issue and resolved by optimizing process parameters for Epoxy powder and liquid mold compounds.
  • Established tracking processes and metrics of device yields as well as improvements in device process parameters.
  • Enabled technology transfer to manufacturing site through communication of process parameters, ranges and risks.
  • Create flow charts and similar reports to communicate process parameters with employees and management
  • Develop new system for measuring and controlling shot-peening process parameters using work-piece surface measurements and mathematical model.
  • Developed & implemented new process parameters & operation procedures that increased yield, reduced takt time, & reduced manufacturing cost.
  • Developed new process parameters, FMEA and implemented 5 Kaizan events.- KPI achieved: Scrap reduction by 5%.
  • Developed the process parameters used for in-vitro characterization of spray dried plasma at regional blood center in TN.
  • Determined process parameters for fiber extrusion as well as being instrumental in hardware procurement of 30/1 L/D 1.25" diameter extruder.

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33. Process Design

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Here's how Process Design is used in Process Development Engineer jobs:
  • Developed and managed schedules for facility, process design and commissioning/validation.
  • Formalize and consolidate process design and documentation.
  • Worked with cross functional teams to develop conceptual layout and assembly process design for New Product (Pilot) built.
  • Work with customers performing process design for existing and new food, agricultural, and pharmaceutical products.
  • Developed new process design; eliminated critical product defect & increased yield 50%.
  • Process design and development: Cryogenics, High Temp, Separation Processes, Plant Operations
  • Process design of a 383,000 TPY wood pellet plant including equipment specifications.
  • Subject Matter Expert (SME) for aseptic facility/process design.
  • Developed process designs and cost models for new clients.
  • Sponsored three NCSU Senior Design projects (2014, 2015) for process design and scale up.
  • Created process simulation throughout entire lifecycle of process, from research and development through process design and production.
  • Performed process design calculations for existing processes of Sour Water Stripping Unit in the refinery (i.e.
  • Correct and evolve process design as client enviromnents continue to change.

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34. PLC

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Here's how PLC is used in Process Development Engineer jobs:
  • Control system retrofit of cassette packaging and bar code verification line: Installation involved use of an Allen-Bradley SLC-500 PLC.
  • Programmed and installed SLC 5/03 PLC necessary for SER batch oven curing system.
  • Performed and evaluated assays employing SEC, HPLC, and SDS-PAGE.
  • Used ExpertEase and Millennium software for GC and HPLC work.
  • Used HPLC, GC, IR, FBRM, XRD, and microscopy routinely to generate process data.
  • Utilized GC-FID, GC-MS, RPLC, test kits such as TAN, Perox-Quant.
  • Developed, owned, and improved dispense, vision inspect, and PLC code for adhesive dispense process.
  • Retrofit of powder dispense line control system: Retrofit employs GE 9030 PLC and Horner Electronics User Interface.
  • Use GC, HPLC, Karl Fischer, pH, other analytical techniques to determine methanol quality.
  • Retrofit of clean room dispense line control system: Update includes GE 9030 PLC/Omron encoder system.
  • Developed over 400 new analytical testing methods for Metrohm Autotitrator, Karl Fischer, HPLC and UV-VIS.
  • Programmed multi-PLC (9 Omron C-120 PLCs) assembly machine for Ford engine control.

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35. Technical Reports

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Here's how Technical Reports is used in Process Development Engineer jobs:
  • Authored technical reports relating to process characterization, process validation, technology transfer, and process monitoring.
  • Prepare protocols and technical reports for Senior Management.
  • Quantified and communicated experimental results in the form of technical memos, technical reports, and oral presentations.
  • Write technical reports and present results weekly to senior management including CSO, VP's and management executives.
  • Drafted Experimental Plans, Executed and Documented Experiments, Analyzed Data, and Authored Technical Reports.
  • Authored technical reports, experimental designs, lab protocols, production records, and compliance documents.
  • Documented test results, specific recommendations, and risks in concise technical reports.
  • Created bill of materials, statements of work, and technical reports.
  • Drafted technical reports, memos, procedures, technology transfer packages and presentations
  • Write technical reports of protocols and submit findings in PDM system.
  • Authored technical reports, Equipment, Material Specifications, Manufacturing procedures, routings and shop floor paper works.

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36. Setup

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Here's how Setup is used in Process Development Engineer jobs:
  • Reviewed manufacturing host and target configuration process and made changes that reduced the setup time from many hours to minutes.
  • Created new HMI recipe setup/control screen and associated PLC logic to Select/Load/Save recipes.
  • Improved the setup of 15fs mode-locked pulsed laser for stable output.
  • Initial product production setup of the companies 100,000 sq.ft.
  • Established contracts with local suppliers and worked with the university's facilities department to setup and operate at a temporary lab.
  • Assist with initial vendor pre-production/production establishment of shop setup and employee training on new tooling and parts production.
  • Assisted in the machines relocation, setup and restart up.

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37. Capital Equipment

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Here's how Capital Equipment is used in Process Development Engineer jobs:
  • Identified and provided cost estimates for capital equipment requirements necessary to implement commercial scale testing and production.
  • Managed projects for procuring and installing capital equipment.
  • Managed capital equipment projects in excess of $1.5 million (1995 dollars).
  • Designed manufacturing areas, selecting and implementing over $1M of capital equipment.
  • Project reduced capital equipment needs by $36M through improved process efficiency.
  • Worked with management on capital equipment purchases to reduce overhead and scrap.
  • Led multiple multi-million dollar projects, delivering capital equipment ahead of schedule.
  • Released [ ] in capital equipment to operations.

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38. Batch Records

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Here's how Batch Records is used in Process Development Engineer jobs:
  • Performed technical reviews of batch records with escalated complexities.
  • Prepare batch records and conduct training on batch records and manufacturing processes.
  • Authored, Reviewed, and Approved Batch Records and Standard Operating Procedures.
  • Develop and conducted training for operators on batch records and protocols.
  • Compose detailed batch records for use in documenting batch manufacture.
  • Review and write batch records to support tech.
  • Develop batch records, validation protocols and studies.
  • Developed batch records and wrote reports.
  • Created, revised, and reviewed (SOP's) and Master Batch Records to support Parenteral Operations.
  • Manufactured production lots on small scale and developed batch records to optimize production time and product yield.
  • Drafted and revised SOPs, batch records, change controls, experimental protocols, and technical reports.
  • Trained Manufacturing personnel and updated GMP documents (batch records, SOPs, STMs).

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39. Production Processes

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Here's how Production Processes is used in Process Development Engineer jobs:
  • Coordinated with Quality Assurance and Quality Engineering teams to define and implement quality controls within production processes and software programs.
  • Provided technical expertise on upstream portion of the vaccine production processes within process development and GMP manufacturing.
  • Streamlined production through creation and implementation of optimized production processes using Lean 6 Sigma.
  • Managed economic feasibility studies for $200+ million new/improved chemical production processes.
  • Developed and optimized production processes and assisted other companies in the areas of fuels, materials and specialty chemicals.
  • Lead materials expert for root cause failure analyses of devices and production processes for internal and external customers.
  • Developed, supported, and provided the technical leadership for production processes to manufacture high technology PWB designs.
  • Designed, developed and implemented production processes and procedures for US production processes.
  • Manage multiple projects seeking to improve current production processes and future development.
  • Train personnel on production processes and applications.
  • Full Time Responsibilities: Review and improve cold mill production processes.
  • Develop extraction and production processes for nutraceutical company Develop protocols Scale up all extraction processes from bench to production scale.

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40. Validation Protocols

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Here's how Validation Protocols is used in Process Development Engineer jobs:
  • Developed and implemented validation protocols for the equipment and process needed to transition products and processes from research into manufacturing.
  • Generated drawings, processes, test protocols, and process validation protocols and reports.
  • Authored and executed equipment and process validation protocols, including Installational, Operational and Performance Qualifications.

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2 Validation Protocols Jobs

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41. PVD

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Here's how PVD is used in Process Development Engineer jobs:
  • Directed original equipment manufacturer to upgrade the PVD tool with the desired hardware and ran series of proof-of-concept experiments.
  • Conduct feasibility studies for process/hardware improvements of 300 mm PVD products.
  • Owned PVD process for back metal contact to semiconductor stack.
  • Thin Film Depositions: ALD, PVD.
  • Research produced, electrically and physically evaluated over 300 higher resistivity alloys, using co-deposition in PVD and PLD systems.
  • Developed processes based on PVD, electrolytic/electro less plating and wet lithography for Redistribution Layer (RDL) manufacture.
  • Generated innovative solution to film mechanical properties, which was preventing wafer processing on PVD and other toolsets.
  • Optimized the PVD multilayer thin film buffer processes by simulating and evaluating the process.
  • Established PVD copper/Ta stack for copper interconnect.
  • Thin Films Equipment Coordinator: Successfully sustained all BEOL Al metallization stacks on Endura PVD platforms of varying configurations.

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42. Mems

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Here's how Mems is used in Process Development Engineer jobs:
  • Developed processes for physical characterization of MEMS variable capacitors.
  • Performed electrical screening and quality control of MEMS displays using function generators, oscilloscopes and microscopes to identify MEMS failure modes.
  • Participated in process development of MEMS micro-mirror, re-configurable 16x32 OADM and its packaging related products.
  • Implemented Lean Manufacturing concepts to optimize fab layout, doubling production throughput of prototype MEMS displays.
  • Developed and documented MEMS display assembly and processes and evaluated/assembled R&D prototype displays.
  • Designed a new process for MEMS Pressure sensors based on ASIC on SOI technology.
  • Lead and supported fabrication and design of new MEMS devices and application development.
  • Designed improved MEMS die carriers and fixtures to support continuous improvement initiatives.
  • Interfaced with MEMS design engineers to integrate plating process into the manufacturing.
  • Developed a low temperature 6 silicon wafer bonding for MEMS application.
  • Conducted reliability tests for new designed MEMS pressure sensors.
  • Developed wafer-level epoxy-based and hermetic packaging solutions for MEMS actuators and RF MEMS devices.
  • Developed processes for the fabrication of through silicon via interposer for a variety of MEMS devices.
  • Evaluated Super-Critical CO2 Drying equipment for use in MEMS chemical processes to eliminate stiction.
  • Optimized SiN process for producing low stress nitride used for MEMS and Solar products.
  • Teamed with other engineers in the design of new integrated MEMS capacitive pressure sensors.
  • Develop metrology flows for the development and production of MEMS products.

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43. Cmos

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low Demand
Here's how Cmos is used in Process Development Engineer jobs:
  • Performed device characterization, modeling and simulation for development of CMOS processes to manufacture MPU, MCU and Communication devices.
  • Involved in the development and qualification of state-of-the-art Silicon-Germanium (SiGe) BiCMOS and Radio-Frequency (RF) CMOS technologies.
  • Realized 10 - 15% yield improvement with successful 1.5um, 2um, 3um and 4um CMOS technology transfers.
  • Involved in the development and qualification of 90nm and 0.18micron Analog/Mixed-Signal/High-Voltage BiCMOS (BCD) technologies.
  • Developed Bipolar and BiCMOS technologies including 2D and 3D device design, modeling and characterization.
  • Co-developed a 0.35u BCD process (based on an existing foundry CMOS process).
  • Developed SRAM circuit design and optimized CMOS gate etch to enhance radiation hardness.
  • Developed all 248nm photo process for MBIC3 technology (SiGe BiCMOS process).
  • Chartered CMOS and Bipolar device yield improvement teams.
  • Planned and ran development and optimization for the submicron BiCMOS flow development in pursuit of a $70 million market sector.

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44. Data Collection

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low Demand
Here's how Data Collection is used in Process Development Engineer jobs:
  • Generated procedures to standardize data collection protocol to ensure reliability and customer BKM.
  • Developed production data collection database for process standardization and reliability.
  • Developed and implemented a specialized VBA based spreadsheet for data collection of production batches; trained operators.
  • Worked in collaboration with R&D groups for information on data collection for scale up procedure.
  • Run the Supplier Data Collection Meetings Effectively and Gathered the All Necessary Data Required for Design.
  • Perform product electrical tests and data collection on prototype fuses.
  • Used MATLAB to automate the data collection of prototype machines.
  • Coordinate DRT & ORT data collection and reporting.
  • Added data collection routine to ILT Laser software.
  • Machine to Machine connectivity to IoT platform for real time data collection and advanced analytics
  • Created process data collection spreadsheets to maintain accountability and traceability.
  • Improved wire pull testing by purchasing Dage 4000 Testers and implemented data collection process, including SPC.

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45. Unit Operations

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low Demand
Here's how Unit Operations is used in Process Development Engineer jobs:
  • Performed proof-of-principle testing of unit operations for new packaging system.
  • Take ownership of process steps and unit operations such as homogenization and Tangential Flow Filtration (TFF).
  • Performed mass and energy balances around main unit operations of the process.
  • Performed lab benchtop research to develop process schemes and optimize unit operations for pharmaceutical drug candidates.
  • Process Engineer Directed unit operations for a chemical extraction and recovery (PUREX) plant during startup and operation.
  • Worked with unit operations at different economies of scale including cell culture flasks, bioreactors (e.g.

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46. Iq/Oq/Pq

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low Demand

47. Solidworks

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low Demand
Here's how Solidworks is used in Process Development Engineer jobs:
  • Performed CFD analysis using SolidWorks and COMSOL for optimizing cell therapy operations.
  • Designed machinery and tooling in 3D using SolidWorks.
  • Used Solidworks to design and improve graphite components and operations tooling for increased reliability and safety.
  • Designed self- aligning tooling fixture using Solidworks for Impeller shaft alignment which reduced process time by 10%.
  • Performed mechanical design of tooling and fixtures (using Solidworks) for new and existing manufacturing operations.
  • Analyzed blueprints and their specifications to develop the desired product by use of Solidworks software.
  • Reviewed SolidWorks drawings to maintain cost and revenue objectives.

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48. CMP

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low Demand
Here's how CMP is used in Process Development Engineer jobs:
  • Assisted in developing processes for high yield CMP of copper filled via on glass wafers.
  • Led CMP equipment reliability & process stability project in Intel Fab20.
  • Conducted 200mm/300mm CuCMP equipment start-up project in Intel Fab20.
  • Conducted process development and demonstration on new CMP platforms.
  • Managed the Oxide and Copper CMP process modules.
  • Assessed R&D formulations of semiconductor chemical-mechanical polishing (CMP) slurries for raw material and process safety.
  • Developed CMP slurry and processes using Strasbaugh and DWC 18 scrubber technique.
  • Developed backside/frontside spin-on polymer protection, a CMP process, megasonic cleaning, all for GaAs circuits.
  • Qualified 200mm/300mm CuCMP processes on Mirra Mesa and Reflexion LK at Intel Fab20.
  • Travelled to 10 different manufacture fabs to qualify new CMP platforms.

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49. Pilot Line

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low Demand
Here's how Pilot Line is used in Process Development Engineer jobs:
  • Supported technology development as a lithography equipment and process engineer in a pilot line environment.
  • Convert existing hard candy pilot line to accommodate continuous dual depositing.
  • Optimized 0.18um contact, via, and metal photo processes on canon ES3 and transferred processes to pilot line.
  • Devised and assisted in the execution of protocols and engineering studies on a manufacturing pilot line.
  • Transferred resist process to pilot line and then to GaAs foundry for IBM chip build.
  • Lead process development efforts which took BIPV pilot line from concept to full scale production.
  • Served as process sustaining engineer for pilot line in Photo and Dry Etch process modules.
  • Worked with equipment engineering to install equipment and qualified it for pilot line production.
  • Developed processes in the pilot line that developed 0.25-0.5 m BiCMOS FSRAM's.
  • Assembled devices for pilot line.
  • Designed studies to aid in the transition from the pilot line to full-scale manufacturing lines by identifying target areas for improvement.
  • Designed and supervised pilot lines, Class 100 explosion-proof cleanroom lab and portable process cell.

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50. Raw Materials

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low Demand
Here's how Raw Materials is used in Process Development Engineer jobs:
  • Tested raw materials, characterized experimental samples, and completed some bench top experimentation.
  • Worked to develop or ensure basic scientific understanding of raw materials and their interactions.
  • Traveled to Japan to perform supplier audit on product critical raw materials.
  • Involved in the procurement of raw materials.
  • Authored technical documents, including MBRs and specifications (process, product, raw materials).

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Process Development Engineer Jobs

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20 Most Common Skills For A Process Development Engineer

New Product Development

20.7%

R

9.0%

Process Improvement

7.5%

New Processes

7.1%

Pilot Plant

6.6%

DOE

6.4%

Statistical Process Control

4.1%

Data Analysis

4.0%

Thin Films

3.8%

Engineering Support

3.5%

Laser

3.4%

Sigma

3.3%

Cost Savings

3.2%

Product Quality

3.1%

Fmea

2.8%

New Equipment

2.4%

High Volume

2.4%

Technical Support

2.3%

New Technologies

2.3%

FDA

2.3%
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Typical Skill-Sets Required For A Process Development Engineer

Rank Skill
1 New Product Development 14.2%
2 R 6.2%
3 Process Improvement 5.1%
4 New Processes 4.9%
5 Pilot Plant 4.5%
6 DOE 4.4%
7 Statistical Process Control 2.8%
8 Data Analysis 2.7%
9 Thin Films 2.6%
10 Engineering Support 2.4%
11 Laser 2.3%
12 Sigma 2.2%
13 Cost Savings 2.2%
14 Product Quality 2.1%
15 Fmea 1.9%
16 New Equipment 1.7%
17 High Volume 1.7%
18 Technical Support 1.6%
19 New Technologies 1.6%
20 FDA 1.5%
21 CVD 1.5%
22 SEM 1.4%
23 JMP 1.3%
24 Process Equipment 1.3%
25 CAD 1.3%
26 GMP 1.3%
27 Troubleshoot 1.3%
28 ISO 1.3%
29 Process Flow 1.3%
30 Failure Analysis 1.3%
31 Process Optimization 1.2%
32 Process Parameters 1.2%
33 Process Design 1.2%
34 PLC 1.1%
35 Technical Reports 1.1%
36 Setup 1.0%
37 Capital Equipment 1.0%
38 Batch Records 0.9%
39 Production Processes 0.9%
40 Validation Protocols 0.9%
41 PVD 0.8%
42 Mems 0.8%
43 Cmos 0.8%
44 Data Collection 0.8%
45 Unit Operations 0.7%
46 Iq/Oq/Pq 0.7%
47 Solidworks 0.7%
48 CMP 0.7%
49 Pilot Line 0.7%
50 Raw Materials 0.7%
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42,054 Process Development Engineer Jobs

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