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Top 50 Process Engineer Internship Skills

Below we've compiled a list of the most important skills for a Process Engineer Internship. We ranked the top skills based on the percentage of Process Engineer Internship resumes they appeared on. For example, 9.7% of Process Engineer Internship resumes contained Process Improvement as a skill. Let's find out what skills a Process Engineer Internship actually needs in order to be successful in the workplace.

These are the most important skills for a Process Engineer Internship:

1. Process Improvement

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high Demand
Here's how Process Improvement is used in Process Engineer Internship jobs:
  • Presented recommendations for process improvement and performance management to CIO and Directors.
  • Researched and proposed new designs for manufacturing process improvements and upgrades.
  • Assisted project managers with Project Management process improvement research.
  • Participated in discussions on process improvements and implementation.
  • Implemented new procedures for overall process improvement.
  • Evaluated processes for root cause of issues and suggest process improvements which resulted in a good change by 8%.
  • Undertake smaller process improvement thoughts and concepts, assess their viability and make an inference based on the results.
  • Documented processes to be implemented in the company's LIFE OF A LOAN SAME DAY TURNDOWN process improvement program.
  • Monitored the production process improvement, of Continuous and discontinuous operations in calcium & lithium greases.
  • Worked on a process improvement plan for the company s color standard process.
  • Procured all material and contractors to maintain project budget for process improvements projects.
  • Helped to develop process improvements to reduce cycle time in the coating process.
  • Worked, identified, documented and led various Business Process Improvements.
  • Interact and proactively partner with groups from across the AssetMark organization in regards to multiple business process improvement initiatives.
  • Supervised all contractors during installation of process improvement projects during annual shutdown.
  • Commissioned process improvement projects while maintaining scheduled production time.
  • Conducted Time and Motion studies for Process Improvement based on Lean Principles like 5S, Kaizen and Six Sigma.
  • Hired by Soitec Solar Development LLC to handle cost-reduction and process improvement projects.
  • Reported to Director, Process Improvement and Innovation, UHealth.
  • Tested and implemented process improvements in a taconite processing facility's pelletizing and concentration plants

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6 Process Improvement Jobs

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2. Engineering Support

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high Demand
Here's how Engineering Support is used in Process Engineer Internship jobs:
  • Provided direct engineering support to Conversion area operations covering all aspects of the chemical process.
  • Provided process engineering support for Tech Services department.
  • Provided Quality engineering support to the manufacturing team.
  • Provided engineering support for the development of military, broadcast and box fiber optic assembly lines.
  • Provided daily engineering support for the various process units of the refinery.
  • Provided engineering support over pulping processes for the KapStone Paper Mill.
  • Assisted with engineering support for the FCC and ALKY unit.
  • Provided engineering support for the block final machining area.
  • Worked under corporate subject matter experts to provide engineering support to all of Valero's 16refineries.

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3. Sigma

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high Demand
Here's how Sigma is used in Process Engineer Internship jobs:
  • Worked with Process/Industrial engineers to incorporate Lean Six Sigma methods to the overall manufacturing process of building submarines.
  • Applied Six Sigma and Lean Manufacturing to optimize business and manufacturing processes for sustainable quality improvement.
  • Used lean six sigma methodologies to facilitate and support continuous improvement projects with operations manager.
  • Automated Six Sigma Black Belt online Certification tests, allowing worldwide certification.
  • Participated in Lean Six Sigma training and education activities.
  • Assisted in identifying opportunities utilizing Six Sigma methodology.
  • Implemented the design of a global project tracking database in Access for the company's Lean Six Sigma program.
  • Completed 6 Sigma Yellow and Green Belt Certifications through GE Health Care at Southern Illinois Health Care.
  • Conducted Lean Six Sigma operations project culminating in the creation of a Strategic Inventory Response Tool.
  • Utilized Six Sigma methodologies to reduce 15% of patient wait times and improved process control.
  • Executed Six Sigma project to counter defects on multiple products leading reduced Defects Per Million Opportunity.
  • Provided support to the Six Sigma Process group, which included 25 consultants.
  • Used Six Sigma Methodologies to manage process improvement and to maintain data quality.
  • Performed the application study of Total Six Sigma Function Deployment (TSSFD).
  • Designed, developed and implemented Six Sigma Methodology (Green Belt).
  • Created and maintained online project library for Six Sigma projects.
  • Managed projects by utilizing Lean Six Sigma tools and methodologies.
  • Earned a Lean Six Sigma Green Belt certification.
  • Started a Six Sigma cell design project.
  • Engaged in Six Sigma internal consulting.

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1 Sigma Jobs

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4. CAD

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high Demand
Here's how CAD is used in Process Engineer Internship jobs:
  • Utilized electronic and electrical schematics, operated SCADA system and other manuals.
  • Worked on a variety of projects including energy audits, site work, pressure drop calculations, and CAD work.
  • Designed sample port for liquefaction tank using AutoCAD & incorporated a safety feature to prevent ammonia vapor exposure.
  • Generated process flow (PFD) and piping & instrumentation (P&ID) diagrams using AutoCAD.
  • Enter data and evaluate for process monitoring and control using HachWIMS and EDS SCADA Interface.
  • Utilized my proficiency in AutoCAD and Solid Modeling to assist in developing the piping system.
  • Assisted with field walk-downs to justify that AutoCad drawings of building layouts were correct.
  • Utilized features of AutoCAD to make new plant drawings of the tank farm.
  • Updated and created packing diagrams using AUTOCAD to help aid packing teams.
  • Created CAD Models for shop travelers, and tooling schematics for machined parts
  • Improved CAD abilities through drawing existing tooling and newly designed tooling.
  • Used AutoCAD to assist senior leadership in revising fire evacuation maps.
  • Designed clamps for the welders using NX CAD program.
  • Designed the layout in AutoCAD.
  • Revised P&ID's using AutoCAD Simulated data in PIPE-FLO to determine pressure drop through pipes
  • Created simulations on ASPEN+ and SCADA with outputs to eliminate 10% of salmonella and mycobacterium.
  • Developed CAD model and drawing for grind wheel cover which was used to chamfer parts.
  • Summer of 2012 Worked in the design of HVAC systems for commercial buildings Academic Experience
  • Offered fixturing device ideas and drawings for minimizing scrapped parts using AutoCAD.
  • Created models and drawings in Solidworks, as well as AutoCad.

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1 CAD Jobs

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5. Data Analysis

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high Demand
Here's how Data Analysis is used in Process Engineer Internship jobs:
  • Conducted capability studies on sash welders utilizing Lean Six Sigma software for data analysis.
  • Perform data analysis and provided recommendations to reduce cost and improve product.
  • Reported data analysis to Executive Director of Process Improvement and Innovation.
  • Provided data analysis and interpretation for quality improvement.
  • Projected data analysis and processed data reports.
  • Added new data analysis systems electronically.
  • Performed weekly data analysis and reported for value stream mapping for efficiency, direct labor charging and productivity.
  • Performed data analysis for patient wait times in the Comprehensive Treatment Unit at the Sylvester Cancer Center.
  • Test Data Analysis: Analyzed test data for AFP and Unidirectional (UD) fiber qualification.
  • Completed multiple simultaneous projects that involved lab work, data analysis, and literature research.
  • Presented data analysis to the chief scientists, design teams and customers for feedback.
  • Assisted in data analysis to improve the coating deposition process.
  • Root cause and data analysis of failure modes.
  • Developed an experimental model, performed data analysis, and provided a process recommendation to improve mixing performance.
  • Created an Excel template/calculator for later simplified data analysis.
  • Enhanced the efficiency of Parenteral filling troubleshooting by creating a tool that can simplify a processes alarm data analysis.
  • Completed data analysis and efficiency reports utilizing the company's software (Raflow) and Excel.
  • Performed data analysis in JMP and produced reports for multiple business units.
  • Conducted gauge R&R's and utilized Minitab for data analysis.
  • Performed etchant titration and data analysis for system characterization and process optimization.

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2 Data Analysis Jobs

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6. Statistical Process Control

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high Demand
Here's how Statistical Process Control is used in Process Engineer Internship jobs:
  • Recommended solutions using Statistical Process Control and Process Mapping & Documentation which are now implemented.
  • Utilize statistical process controls (Six Sigma) to monitor and optimize semiconductor manufacturing processes.
  • Reduced overall wait times by 43% through the analysis of raw data, executing statistical process control and process simulation.
  • Set up Statistical Process Control limits on quartz crucible machines to avoid false alarms while enhancing capability of the process.
  • Applied multivariate statistical process control (MSPC) to analyzing large and complex chemical plant data sets
  • Implemented statistical process controls on the surface mount and wave solder assembly lines.
  • Used lean manufacturing tools to perform statistical process control and PFMEA for process operations
  • Applied Statistical Process Control on 2 manufacturing lines helping reduce the scrap material
  • Used methods of statistical process control to reduce deviation in measuring.
  • Analyzed data using statistical process controls (SPC) methods.
  • Developed Statistical Process Control tool to automate the analysis of data collected from production and manipulate into useable form.

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2 Statistical Process Control Jobs

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7. Cost Savings

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high Demand
Here's how Cost Savings is used in Process Engineer Internship jobs:
  • Developed statistical model to determine cost savings related to recycling and reusing packaging at big box retailers.
  • Performed statistical analysis to determine cost savings potential and effect on quality.
  • Performed cost savings estimation with UniSim simulation program.
  • Decreased processing time by about 30%; expected cost savings for the CVD department is ~NT$1 million.
  • Developed a plan to recover hot condensate released to the environment resulting in operating cost savings and safer job conditions.
  • Recommended solutions for streamlining a time and materials project delivery system for cost savings of up to $400K.
  • Determined, located and solved the non-efficiency resulting in over 50% cost savings.
  • Supported Order-to-Cash solutions with 35% cost savings of $1.5 million annually.
  • Developed and implemented process improvements, cost savings, and safety practices.
  • Created cost savings analysis of waste plastic recycling process.
  • Completed calculations for energy, time and cost savings.
  • Study resulted in a 20% cost savings.
  • Monitored satisfaction of customers Provide financial analysis and business strategies as well as cost savings estimate.
  • Identified surrogates for vaccine nanoparticle resulting in significant potential cost savings.
  • Investigated cost savings ideas and worked on implementation to improve production and lower costs for the plant.
  • Developed test protocol for a replacement, environmentally safe, part wash solution to realize cost savings.
  • Improved Financial Counseling process resulting in a total cost savings of 2 FTEs.
  • Researched process change via introduction of chelant element into existing process to prevent cellulose degradation and attain bleaching chemical cost savings.
  • Designed filter press flocculant screening trial procedures to test feasibility and cost savings estimation.
  • Utilized Design of Experiments to improve process efficiencies Responsible for process setup improvements Worked on several cost savings projects.

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8. IDS

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high Demand
Here's how IDS is used in Process Engineer Internship jobs:
  • Designed and implemented experiment to explore relation of agitator power consumption vs. Reynolds number of liquids for varying rotor geometries.
  • Reviewed and evaluated subcontract bids for oil pipeline construction, maintenance and development.
  • Created finding aids in Archivist Toolkit using DACS standard; entered collection description at folder level (85 linear feet).
  • Sized and calculated over 20 pressure safety valve relief loads for a midstream project.
  • Assisted Reference Archivists in the Finding Aids Room and answered letters from researchers.
  • Compiled line item bids and conducted bid walks with various contractors.
  • Created new technical training aids for recently hired employees.
  • Prepared series-level descriptions for use in collection finding aids.
  • Conducted surveys and inventories on historical records to make information accessible Created finding aids; Re-organized and re-housed collections
  • Handled the P&IDs for an entire unit and obtained hands-on experience as a process engineer in industry.
  • Drafted and updated piping and instrumentation diagrams (P&IDs) to include improvements made within the plant.
  • Created, updated, and verified accuracy in Piping and Instrumentation Diagrams (P&IDs).
  • Assisted senior process engineers in mapping P&IDs and PFD and documentation.
  • Assessed the development of design equipment specifications, subcontracts/submittals, issued/closed bids for several water system renovation projects.
  • Supplied simulated process data for PFDs and P&IDs using ASPEN.
  • Adjusted pH and solids contents of various washcoat slurries and components.
  • Reviewed and finalized PFDs and P&IDs after amendment.
  • Designed PFDs and assisted in development of P&IDs for full scale refinery flowsheets.
  • Created PFDs and P&IDs for syngas cleanup unit.
  • Edited and updated P&IDs and PFDs to reflect "as built" installation.

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9. Heat Exchangers

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high Demand
Here's how Heat Exchangers is used in Process Engineer Internship jobs:
  • Designed processes for heat exchangers, ammonia production processes and large-scale monoclonal antibody production.
  • Performed rating calculation for pumps, Heat Exchangers to identify capacity bottlenecks.
  • Performed efficiency calculations for different pieces of equipment, mainly heat exchangers.
  • Collected data and began actively monitoring 16 priority heat exchangers.
  • Designed and sized process equipment including packed distillation towers, heat exchangers, cooling towers, and pumps.
  • Designed a reactor, assessed pump spec, line sizing, heat exchangers, process control and automation.
  • Work closely with equipment engineers on sizing and 3D drawing of shell and tube heat exchangers.
  • Collaborated to improve heat exchangers and cooling towers with Process Engineering Interns to enhance plant performance.
  • Assisted in the mock-up testing of the tube to tube sheet joints in heat exchangers.
  • Experience with Distillation Columns, Heat Exchangers, Reactors, Ion Exchange, Heaters.
  • Acquired hands on experience on Heat Exchangers, Distillation Columns and pumps.
  • Contributed in design and DFMEA analysis of heat exchangers and pressure vessels.
  • Optimized the performance of boilers and heat exchangers in the AVU.
  • Completed temperature and pressure surveys on heat exchangers.
  • Performed rating calculations on the existing heat exchangers.
  • Developed first-pass design of continuous water wash system for hydrotreater heat exchangers.
  • Develop sizing information for Heat Exchangers, Splitter, Pressurized Swing Adsorption, Compressor and Pumps for purification of Hydrogen.
  • Preformed efficiency analysis on several pieces of equipment including heat exchangers, pumps, scrubbers, and eductors.
  • Prepared equipment datasheets for pumps, heat exchangers, and absorption columns.

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10. Product Quality

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high Demand
Here's how Product Quality is used in Process Engineer Internship jobs:
  • Presented results of projects to executive panel, proposing modifications to increase product quality and lower production costs.
  • Analyzed process and product data to recommend an alternative material supplier for increased product quality and production optimization
  • Supported process control for chemical product quality and process improvement.
  • Analyzed long term machine variations affecting product quality.
  • Captured market quality requirements on multiple products sold such as product quality, dimensions, delivery tardiness.
  • Ensured product quality and readiness by testing and verifying the proper operation of the accompanying PLC's.
  • Performed physical tests such as Tensile Strength, Flex and IZOD Tests to ensure product quality.
  • Designed/carried out mechanical tests of new equipment; focus: improving product quality.
  • Provided training for operators on the impact of process control on product quality.
  • Worked on process modification to improve safety, product quality and/or reduce costs.
  • Improved platform efficiency and product quality by testing changes in key line parameters.
  • Improved sigma levels and product quality from 2.3 Sigma to 3.25 Sigma.
  • Improved product quality by about 50% with organizing and analyzing data sets
  • Enhanced product quality and production rates to increase sale performance.
  • Modified processes on zinc plating to achieve better product quality
  • Improved bleach product quality by changing reaction parameters to limit an undesired side decomposition reaction
  • Assisted in facilities adjustment, operators' pre-service training and product quality control
  • Determine manufacturing line process settings for a more constant and reliable process and product quality.)
  • Managed and maintained stills and essenciers to optimize product quality and output.
  • Conducted quality control experiments Analyzed product quality Evaluated machinery performance Wrote work manuals for machinery

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11. Kaizen

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high Demand
Here's how Kaizen is used in Process Engineer Internship jobs:
  • Attended and participated in plant 23 6- SIGMA KAIZEN event which would eventually help save the company millions in expenses.
  • Implemented 5 'S', KAIZEN events, TQM & Maintaining safety on shop floor.
  • Assisted quality engineering team in implementing Kaizen and 5S in manufacturing environment.
  • Maximized value-adding activities by employing multiple Kaizen/continuous improvement methods.
  • Led the kaizen project team in the gel-dipping area to improve the dip pans and gelatin feeding tanks availability.
  • Participated in Kaizen Events and 5S, and applying 6 Sigma and Lean Techniques in hospital and office settings.
  • Facilitated 3 Kaizen events and reduced the Non-Value-Added time by 43% for ED to Inpatient admission process.
  • Participated in a Kaizen event with plant managers and process engineers to analyze and optimize process.
  • Reduced production losses and yield losses by 10% and increased productivity by applying focused Kaizens.
  • Facilitated cross-departmental Kaizen events to define, analyze and support the ongoing growth in the facility.
  • Modified and organized each and every station in MasterPack by Applying 5's and Kaizen Principles.
  • Developed a knowledge of the Lean process: Lean Daily Management, Kaizen, Problem Solving.
  • Saved labor cost by 5% per year by improving the processes using Lean and Kaizen
  • Implemented lean manufacturing techniques, (Kaizen Event, 5 S, etc.)
  • Utilized lean tools to analyze and improve production lines (Kaizen Project).
  • Implemented Kaizen events including Standard Work, TPM, 5S
  • Applied six-sigma, lean, 5S and kaizen principles.
  • Supported in kaizen events to increase production flow.
  • Participated in 5 Kaizen events - learned and used problem-solving tools such as, 5why's, fishbone, and 8D.
  • Participated in Kaizen activities to increase single point assembly efficiencies and maximize yields (Six Sigma activities).

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12. R

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high Demand
Here's how R is used in Process Engineer Internship jobs:
  • Conducted quality-motivated technical investigations on malfunctioning processes in order to apply appropriate corrective measures for future products.
  • Prepared visualization tools displaying materials transported to better understand end-to-end material complexity.
  • Developed interactive tracker tool to display material complexity on a month-to-month basis.
  • Maintained strict confidentiality of bank records and client information.
  • Assisted Sterile Processing Technicians with decontamination of instruments.
  • Improved products by reducing end-to-end material complexity.
  • Performed instrument-processing functions according to standards.
  • Extracted rose absolute using hydrocarbon solvents.
  • Maintained friendly and professional customer interactions.
  • Presented results to the customer monthly providing them with a snapshot of the issues we were facing within the program
  • Created Standard Work documentation for multiple machining centers to improve production process (per Six Sigma methodology).
  • Compiled database of loan applicants' credit histories, corporate financial statements, and other financial information.
  • Conducted a workshop to train co-workers of material complexity in order to drive efficiency in product assembly.
  • Executed 5S and used visual management tools in the warehouse, increasing storage capacity by 510 Sq.
  • Managed projects dealing with tooling, design, safety, production, and maintenance issues.
  • Coordinated weekly meetings to report out on status of projects and coordinate manpower.
  • Performed cycle time analysis for optimization of product pricing and eliminating bottlenecking / downtime issues.
  • Utilized hydro-distillation in the production of rose oil and hydrosol byproduct rose water.
  • Tracked software development metrics for 35 contractors on the Zumwalt Destroyer program.
  • Monitor high temperature and pressure levels in the Fluidized Catalytic Cracking Unit (F.C.C.U) to obtain high quality gasoline.

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13. New Process

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high Demand
Here's how New Process is used in Process Engineer Internship jobs:
  • Supported product development initiatives by assisting lead Process Engineer in providing current plant equipment/line capabilities for proposed new processes.
  • Formed and tested hypotheses by applying statistics and variability analysis from characterization data to generate new processes.
  • Created new process flowchart based on analyzing existing one
  • Conducted validations for new processes and equipment
  • Tested new processes for long term reliability and capability as well as transferring new process procedures to manufacturing.
  • Support of the project engineering group in planning and installing new process equipment and process control systems.
  • Worked with R&D process engineers and pilot plant operators on new process development.
  • Gathered and interpreted the requirements from the project sponsors to design new processes.
  • Help to develop a new process for lacquering setup and troubleshooting.
  • Interacted with customers in developing new processes and performed demos.
  • Improved existing production processes as well as created new processes.
  • Develop and implement new processes for the warehouse and employees.
  • Assisted in IQ/OQ/PQ of existing and new process equipment.
  • Trouble shooting for new process execution.
  • Support implementation of new processes and equipment Maintain process documentation.
  • Developed training material for new processes with uPerform Client
  • Completed a material drying test and observed and reported on a series of offsite powder flow tests for a new process.
  • Key Accomplishments Decreased blade sever test cycle time by 10% by design of new processes derived from computer simulations.
  • Worked with multi-area engineering Developed new processes to enable teams to identify and reduce particle cost-savings.
  • Developed new processes for new molds.Spent time working with the mold designers and cleaners.Set molds ready for production.

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14. Process Flow Diagrams

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high Demand
Here's how Process Flow Diagrams is used in Process Engineer Internship jobs:
  • Process Flow Diagrams: Assisted in generating process flow diagrams for numerous developments including but not limited to, schematic drawings.
  • Collaborated on the design of a new refinery from scratch by assisting in the design of Process Flow Diagrams.
  • Participated in over 30 trials; o Designed customized test data sheets and process flow diagrams for unique applications.
  • Explored process flow diagrams, piping and instrumentation diagrams through the design of storage units for cryogenic gases
  • Participated in injection molding training and implemented process flow diagrams, cycle time studies and work instructions.
  • Documented over 10 different processes by drafting Piping & Instrumentation Diagrams and Process Flow Diagrams.
  • Created process flow diagrams and production guidelines to be implemented by the regional supplier.
  • Assisted engineers in checking of Process flow diagrams and Piping & Instrumentation diagrams.
  • Evaluated & updated Site Process Flow Diagrams for each major unit.
  • Elaborated Process Flow Diagrams through the Smart-Plant Design Software.
  • Constructed Piping and Instrumentation diagrams (P&ID's) and Process Flow Diagrams (PFD's).
  • Prepared equipment datasheets, process flow diagrams (PFD), piping & instrumentation diagrams (P&ID).
  • Created and modified Process Flow Diagrams for oil companies including Oando, Total and Exxon Mobil.
  • Started training for fulltime position; tasks included reviewing process flow diagrams and data-entry.
  • Catalogued refinery process flow diagrams; obtained and created CAD files.
  • Used Pareto chart, process flow diagrams, kanban system, checklists, and time studies.
  • Constructed new process flow diagrams (PFDs) and P&IDs for multiple process units.

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15. Value Stream

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average Demand
Here's how Value Stream is used in Process Engineer Internship jobs:
  • Worked in the Distribution Center, applied lean principles and created Value Stream Maps for each production line in the facility
  • Assisted in creating a new Value Stream map for Transformers Assembly by using Lean Principles implementing one piece flow.
  • Prepared the value stream map of the old process and future state map by conferring with the recruiters.
  • Conducted value stream mapping to standardize and update BOM & routing of all products in ERP System.
  • Created process flowcharts and Value Stream Mapping to identify bottlenecks and to eliminate waste from the process.
  • Developed process maps and Value Stream Maps to identify bottlenecks to improve the performance of existing process.
  • Led teams in value stream mapping projects of several processes by providing oversight and detailed assistance.
  • Value Stream Mapping Project: ERP System in manufacturing process and layout of new plant.
  • Conducted 150 hours of process observations across 4 clinics to populate Value Stream Map.
  • Led Value Stream Map event and identified each incremental step to patient care.
  • Created and analyzed the value stream maps to remove/minimize non value added activities.
  • Assist with the creation of process flow maps and value stream maps.
  • Created and analyzed value stream maps to identify areas of waste.
  • Learned to create value stream maps and standard work.
  • Worked on value stream mapping and process mapping.
  • Perform process mapping and understand the existing system Perform value stream analysis and analyze the flow in the system.
  • Lean Manufacturing * Crafted value stream maps and combined pull systems/Kanban programs to increase inventory turns 50%.
  • Minimized unwanted waiting time in a subassembly station by 36% using value stream mapping.
  • Root cause analysis using Value Stream Mapping, FMEA, VOC and Ishikawa diagram.
  • Performed Kaizen event and developed Value Stream Map to automate Draw Cell.

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16. Data Collection

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average Demand
Here's how Data Collection is used in Process Engineer Internship jobs:
  • Conducted root cause analysis based upon network element data collection measurement and reporting.
  • Analyzed performance of process equipment through data collection, analysis, and documentation.
  • Conducted unit step-testing for data collection on process dynamics and variable interaction.
  • Utilized system identification methodology for data collection, estimation and model validation.
  • Conducted data collection and provided statistical analysis.
  • Conducted various data collection and analysis strategies including process flow, material handling, and time studies on patient processing methods.
  • Performed time studies, data collections, statistical tools, DMAIC tools and Lean Six Sigma Tools, etc.
  • Performed extensive data collection including value streaming, time study and information flow to verify production standard.
  • Involved in data collection and creation of AAR reports for the trial runs of various grades.
  • Designed and implemented plant management weekly reports package through time study, data collection and analysis.
  • Sorted through PLC program to gather variables for data collection using a MySQL database.
  • Assisted in the improvement of service quality through data collection and A3 problem solving.
  • Designed a data collection methodology to track team progress and goal achievement.
  • Created and implemented new data collection system and database.
  • Conduct field data collection and sampling.
  • Set up and operated various chromatography systems with data collection software.
  • Completed data collection and performed time study analysis using Excel, Minitab and JMP.
  • Participated in kaizan events, with primary role being data collection and mining.
  • Involved with several side projects including data collection, analysis and laboratory experimentations during the course of the internship.

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17. PLC

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average Demand
Here's how PLC is used in Process Engineer Internship jobs:
  • Programmed and modified PLC operating code Initiated programs to solve chronic equipment problems
  • Created an automatic PLC programmed car hauler, decreasing overhead by decreasing manpower by four to six hours.
  • Implemented a PLC device to the plant's chemical mixing room for improved data tracking and quality control.
  • Process Control on SMG-V by providing Programming support on Programmable logic controllers (PLC).
  • Experienced in control panel design, network architectures, PLC and HMI design/programming and testing.
  • Recreated a fault display that highlighted which PLC input required attention in the logic chain.
  • Assisted in the scale up of protein purification from 500 l to 10ml MPLC column.
  • Assisted with re-programming efforts on electronic systems by using GE's PLC program.
  • Helped design and program PLC controls with the lead engineer on the project.
  • Established a universal standard performance check system of HPLC on various columns.
  • Provided tank level calibrations for PLC (Programmable Logic Controller) installation.
  • Analyzed chemical composition of vegetables and fruits using HPLC and GC.
  • Analyzed and designed replacement systems for outdated PLC programs.
  • Worked on Machine Checkouts with engineers throughout department Gained experience with Rockwell PLC Software and Hardware
  • Worked in PLC Allen Bradley RSLogix 5000 software and troubleshooting.
  • Performed HPLC analysis - Performed bubble testing on aerosol cans.
  • Performed purity assessment of eluate by SDS -PAGE and HPLC.
  • Programmed Allen Bradley PLC's with ladder logic in RSLogix
  • Programmed PLCs to control automated processes and display data wirelessly to server.
  • Separated reaction products using column chromatography ?Constructed calibration curve for ethanol/water separation ?Assisted in calibration of HPLC

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18. Visio

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average Demand
Here's how Visio is used in Process Engineer Internship jobs:
  • Reviewed documents requiring updates, made required revisions, obtained approvals and checked documents into control system.
  • Worked towards maximizing the efficiency of industrial processes Co-authored a paper (still under revision) for packed bed reactor optimization.
  • Cooperated in revision of light beams assembly process layout to reassure the best flow and part requirement forecasting.
  • Developed and designed SPC control charts and criteria for improved process control under the supervision of senior engineers.
  • Assisted executive officers from the processing division to headquarters located in the heart of Chicago.
  • Worked under the supervision of mechanical and process engineers for a 14 week period.
  • Process Mapping of sales and order entry processes across Process Industries and Drives division.
  • Worked with project team to provision users to new SAP System: ECC6.
  • Summer intern for the Professional Liability Underwriting division in 2008.
  • Conducted extensive testing of the beta version of interactive rating website under development for the Professional Liability Underwriting division.
  • Designed and edited Visio flowcharts to accompany written process documents.
  • Completed a DMAIC (Six Sigma Methodology) project to reduce the rework time by 25% in trucks division.
  • Implemented the team division in such a way so as to decrease the collection time by over 75%.
  • Gathered and analyzed client s business requirements, created process flow charts of business processes using MS Visio.
  • Assisted in the supervision of daily operations in the F.C.C.U and performed Heat & Mass Transfer Operations.
  • Worked with computer programs like Word, Excel, Access, Visio, PowerPoint, etc.
  • Analyzed IT business processes and created Visio flow maps of current and recommended processes.
  • Programmed Cognex vision detection and identification systems for automated inspection checks Familiar with IEC and UL Standards
  • Provided technical supervision during performance testing and tuning of newly developed biodiesel production system.
  • Created Process Flow Diagram for NREL Biofuel Pyrolysis and Gasification Project using Microsoft Visio under truncated time.

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19. Solidworks

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Here's how Solidworks is used in Process Engineer Internship jobs:
  • Designed parts in SolidWorks for my experimental setup and special-ordered them from vendors
  • Created 3D models, assemblies, and technical drawings for production parts and the assembly process using SolidWorks.
  • Designed a fixture on SolidWorks to attach an electrostatic reader to a Go-Pro stick to increase reading range.
  • Created SolidWorks models and detail drawings of mechanical components, specialized assembly tools and fixtures.
  • Design and implement parts through SolidWorks that will improve the process of the paint line.
  • Assisted in Job order processing on the laser cutting machine by feeding designs developed on SolidWorks
  • Used SolidWorks to prepare 2D and 3D designs for the laser cutting machine.
  • Use SolidWorks to design products from concept to 3D solid modeling.
  • Design and draw medical parts/fixtures on SolidWorks.
  • Performed stress analysis and simulated flexural properties of Tire LogTM and wood using SolidWorks Simulation.
  • Designed new manufacturing fixtures using Solidworks CAD design software.
  • Redesigned a formulation pan using Solidworks.
  • Use a variety of programs (I, e. Microsoft office, Solidworks) to complete tasks.
  • Designed 3D CAD models using Solidworks for developing test fixtures of the rotor.
  • Prepared sketches of ideas, detailed drawings, or illustrations using Solidworks.
  • Used Solidworks FEA to evaluate and redesign machine structural elements for integrity.
  • Designed jigs and fixtures for machine alignment with Solidworks CAD.
  • Designed fixtures using Solidworks to create solutions to process problems.
  • Designed and Manufactured o Weldment Fixture: Created SolidWorks design and drawings then followed through the manufacturing process to insure success.
  • Devised a conveyor and stapling mechanism system called Feeder by modeling in SolidWorks Design.

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20. Fmea

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Here's how Fmea is used in Process Engineer Internship jobs:
  • Employed analyzing tools like FMEA and PFC to find area of rejections and worked on those defects to determine the solutions.
  • Line balancing, PFMEA, 5S, 8D, control plans and design of material handling systems for layout changes
  • Utilized PFMEA methods on valve assembly line to identify improvements in efficiency, safety, and scrap reduction.
  • Created and led team to conduct Failure Mode Effects Analysis (FMEA) of multiple plant operation centers.
  • Led a team to complete a Failure Modes and Effects Analysis (FMEA) on a fitment combiner.
  • Performed Design Failure Mode and Effect Analysis (DFMEA) on the Designs developed by the Design department.
  • Performed engineering calculations, quality checks, DFMEA and simulations to ensure the reliability of the system.
  • Performed Failure Mode and Effects Analysis (FMEA) on a potential Integrated Machining System installation.
  • Participate in FMEA sessions focused in the robustness of compliance aspects within the manufacturing area.
  • Evaluated PFMEA and reduced risk factor on the assembly line.
  • Developed DFMEA charts and applied it during the process.
  • Performed FMEA analysis to target potential problem areas.
  • Conducted FMEA in-order to reduce the Re work.
  • Revised 8D corrective action, PPAP, and PFMEA.
  • Conducted time/ capabilities, FMEA, Process Mapping, PPAP, Cpk, ensure adherence to customer specific requirements.
  • Developed disassembly and assembly processes, operating instructions, control plans, FMEA's, and preventive maintenance schedules.
  • Process & Quality Engineering Developing PPAP documents, including FMEA, Control Plan, and Inspection sheets.
  • Conducted PFMEAs of multiple products in accordance with client requirements.
  • Updated Control Plans, PFMEAs, ISO/TS 16949, & PSO documentation.
  • Assist in the PFMEA process to reduce future issues Manage spare parts to insure minimal downtime Implement the 5S process

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21. Hysys

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Here's how Hysys is used in Process Engineer Internship jobs:
  • Prepared Process dynamic simulation using industry software (UNISIM and HYSYS) and integrated them to prepare final model.
  • Employed HYSYS simulation software to simulate gas processing operations; utilized the skill for the final year plant design.
  • Accomplished extraction of heat and material balance data from HYSYS simulation and generating the relevant process flow diagram.
  • Performed Material and Energy balance calculations, on Aspen HYSYS, along with other team members.
  • Compared hydraulics calculations in HYSYS to hand calculations using the Crane Technical Paper No.
  • Modeled a project in HYSYS and 2 models in ASPEN Flare System Analyzer.
  • Generated standardized NGL recovery gas plant simulations using Honeywell UniSim and Aspen HYSYS.
  • Performed a HYSYS simulation with current data.
  • Simulated sections of existing pressurized systems with Aspen HYSYS to garner more information about the PSVs under investigation.
  • Created simulations of the HTHC Fractionator, LCO Stripper, and various processes using PetroSIM and HYSYS.
  • Used Microsoft Excel, Aspen HYSYS, and refinery condition monitoring programs for allprojects.
  • Learned various computer simulation programs such as PetroSIM and Aspen Hysys.
  • Introduced to different software including HTRI, HYSYS and Pipenet.
  • Simulated LNG process through Aspen Hysys.

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22. Minitab

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Here's how Minitab is used in Process Engineer Internship jobs:
  • Utilized statistical software, MiniTab, NOVA Math for analysis of the performance of instrument characterizing exercise as part of assessment.
  • Created spreadsheets to analyze data in both Excel and MiniTab.
  • Developed standard procedures to track time lag by conducting time studies and validated process improvements with statistical analysis using Minitab.
  • Worked with operators to improve efficiency using Minitab to perform statistical analysis to use a data driven approach.
  • Collected data from different batches of raw material and conducted experiments using Minitab.
  • Developed a procedure to quickly present these data using a Minitab process-capability six-pack.
  • Analyzed data with Excel and Minitab to minimize operational bottlenecks in production process.
  • Collected Data and performed statistical analysis using Excel and Minitab.
  • Executed and analyzed process capability studies using Minitab.
  • Yield analysis of GaN on silicon transistor leakage current testing using MATLAB, Excel, Minitab.
  • Project reports completed utilizing six sigma project management software, Microsoft Excel, and Minitab.
  • Perform Statistical Error Analysis Using Excel and Minitab to Minimize Error Rate.
  • Trained to utilize statistical analysis and DOE modules in Minitab software.
  • Assisted in data capture and analysis, using Minitab 17.
  • Analyzed data with the use of Minitab Statistical Software.
  • Performed Variance Analysis using MS-Excel and Minitab.
  • Winter 2016 * Statistically analyzing different machines by using both Excel and Minitab.
  • Identified variations, outliers and the causes of variations using Minitab and MS-Excel.
  • Detail oriented with good analytical skills using Microsoft Excel and Minitab Software.
  • Analyzed Electroencephalography (EEG) signals using MATLAB Determined coherence plots of EEG signals Analyzed the data using statistical analysis with Minitab

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23. DOE

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Here's how DOE is used in Process Engineer Internship jobs:
  • Developed new or modified process formulations with the use of response surface designs to find optimal process settings in DOE.
  • Designed and carried out a DOE centered on reducing filterable particulate matter to meet potential MACT II regulations.
  • Eradicated all types of waste by implementing lean, DOE, 5S for doubling production capacity and productivity.
  • Analyzed and utilized Design of Experiment (DOE) to solve the root cause of property mismatch.
  • Implemented a DOE for dew point correlating hydrogen with oxygen ingress reducing quality issues.
  • Label machine disconnects so that operators can clearly see what each disconnect does.
  • Collaborated on design of experiments (DOE) analysis to streamline processes.
  • Conducted DOE to determine temperature influences for product on downstream tooling.
  • Performed DOE to determine standard parameters for the Tacoma 2009 paint.
  • Assisted with DOE and quality based projects for production lines.
  • Perform DOE over ingot growth and dicing processes.
  • Experience with SPC, DOE.
  • Collaborated with a team of experienced engineers to produce commercial andOEM aluminum wheel forgings.
  • Optimized design of artery decalcification device using Six Sigma DOE.
  • Improved process reproducibility by DOE.
  • Optimized and calibrated the process using DOEs (design of experiments) and created manuals for future operators.
  • Completed over 120 chromatography runs required for a design of experiments (DoE) that tested 5 different chromatography resins.
  • Championed CAPA investigations: Created DOE for Tyvek functionality testing.
  • Developed and analyzed standard and Taguchian DOEs to identify and control possible dependent factors within laminator automation.

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24. Production Process

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Here's how Production Process is used in Process Engineer Internship jobs:
  • Performed investigation and troubleshooting for ring laser gyroscope production processes, including documentation of testing performed and recommended solutions.
  • Contacted suppliers and researched products to help improve production process based on required specifications.
  • Presented weekly Executive Briefings to management; analyzed operational inefficiencies in production processes.
  • Demonstrated ability to learn ethanol production process and applied knowledge to operations.
  • Improved step-by-step process of cotton fiber production process through new architectural designs.
  • Increased tool efficiency by installing upgraded pumps and releasing improved production processes.
  • Developed and implemented systems that optimized all phases of production process.
  • Worked closely with engineers, operators, and lab technicians to gain a deeper understanding of the production process.
  • Developed & delivered an optimized, cost-effective, configuration for production process decreasing idle time by 35%.
  • Created schematic of the production process and spreadsheet to collect machine specifications and capacity data.
  • Provided a high level computation of standard speed levels through fiber production process time studies.
  • Provide solution for eutectic melting problem that Salem Plant has in their production process.
  • Performed temperature, gravity and pressure tests for production processes.
  • Identified the critical features throughout the latest production process !
  • Identified impact of waste in production processes.
  • Optimize production process and reduced cost.
  • Investigated the principles of polypropylene production process Designed the distillation column in separation process with Auto-CAD software
  • Monitored daily production process and followed Standard Operating Procedures for processing alginates from seaweeds
  • Implemented the Management solutions called File Bound Management Solutions and also created new production process for Streck ESR.
  • Supported the production process of the insulin Humalog.

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25. Instrumentation Diagrams

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Here's how Instrumentation Diagrams is used in Process Engineer Internship jobs:
  • Worked daily with technicians and contractors, while utilizing electrical schematics and piping and instrumentation diagrams.
  • Field verified and updated process and instrumentation diagrams for caustic and chemical recovery areas.
  • Drafted system sketches through analysis of client-provided piping and instrumentation diagrams.
  • Developed Safeguarding Diagrams from Piping & Instrumentation Diagrams.
  • Review piping and instrumentation diagrams.
  • Revised 2-D process and instrumentation diagrams (P&ID) to match installed equipment in the field.
  • Evaluated piping and instrumentation diagrams to ensure that it meets the set standards.
  • Learned to read and fix Piping and Instrumentation Diagrams.
  • Created Piping & Instrumentation Diagrams and nozzle schedule for a recently purchased 400L Bioreactor and Heat Transfer Skid.

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26. Assembly Line

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Here's how Assembly Line is used in Process Engineer Internship jobs:
  • Performed statistical analysis and process control on the Gamma Irradiation assembly line.
  • Audited assembly lines for compliance to standard operating procedures.
  • Re-designed the packaging process on the assembly line in order to reduce time for changeovers and limit cost.
  • Designed and built rotating cabinet shelf to allow easier access to label printer for packaging on assembly line.
  • Designed dual function router plate on SolidWorks for touch up station in Frame Assembly line reducing cost.
  • Tracked and found root cause of defects on final tractor assembly line, implemented fix for problems.
  • Update and created work instructions for Sun & Plug test station and Module Assembly line.
  • Balanced assembly lines and improved work design that reduced total cycle time by 30%.
  • Reconstructed conveyor belts on the assembly line in order to maximize product output.
  • Provided support to assembly line in improving work instructions and assembly tools.
  • Designed and implemented tools and hardware to assist final tractor assembly line.
  • Developed and maintained assembly line procedures for new and existing product designs.
  • Applied AutoCAD to produce assembly drawings to illustrate assembly line procedures.
  • Supervised the building of wheel assembly line for Corvette ZR1
  • Completed and provided support to final tractor assembly line.
  • Performed time and motion studies on assembly line operations.
  • Redesigned and developed a new standard operating procedure to improve overall safety and processing time of the nacelles assembly line.
  • Investigated the root cause of assembly line defects, through 5W2H analysis, Ishikawa (Fish Bone).
  • Applied Kanban system, Poka-Yoke and Line balancing techniques on the assembly lines which increased the productivity by 15%
  • Worked on the Czochralski process assembly lines to make monocrystalline.

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27. Pilot Plant

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Here's how Pilot Plant is used in Process Engineer Internship jobs:
  • Prepared complete new product including mash build, specifications for production, and distillation then implemented pilot plant trials.
  • Hired as summer intern; retained to support several key projects, including a $250K pilot plant automation.
  • Constructed pilot plant trials to test the effect of different process conditions on the quality of the product.
  • Develop, organize, engineering and administration of all feasibility, warehouse, dispatch, pilot plant testing.
  • Worked with the innovation team, researching new technologies and examining fumed silica pilot plant data results.
  • Scaled 1 pound lab productions to 400 pound pilot plant processes with consideration for existing production capital.
  • Process Improvement, Developed standardized pilot plant process and managed 2 technicians to improve pulp refining process.
  • Operated a 12 ft2 US Filter/Siemens pilot plant based on a $16,500 vendor proposal.
  • Operated a pilot plant Simulated Moving Bed Process (SMB) for chemical purification.
  • Performed studies on filter press pilot plant with hopes of improving product recovery.
  • Scaled up process from 1L to 100L in pilot plant.
  • Assist employees with pilot plant operations.
  • Studied various pilot plant models of Lipase production.
  • Employed UV-Vis-NIR spectrophotometry and gas chromatography to quantify product yield from microreactor pilot plant.

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28. Process Design

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Here's how Process Design is used in Process Engineer Internship jobs:
  • Prepared equipment and line list, valve and instrument list as part of the conceptual process design.
  • Improved the process design of different assembly and welding processes by the new time study performed.
  • Field flow monitoring at lined pond and developed process design basis for reduction of odors.
  • Worked on improving the process design of fertilizer plant to obey with environmental regulations.
  • Reviewed P & IDs and Conducted assigned process design, prepared engineering calculations.
  • Applied knowledge of LEAN techniques in order to propose alternative process design plans.
  • Checked process drawings and process design documents for mass and energy balancing.
  • Assisted in consulting activities for company-wide process designs and rewrites.
  • Process Engineering Intern-Powertrain Performed the process design for an Engine assembly line for increased productivity and reduced lead time.
  • Project: Production planning, process design and testing of Dry cooler (heat exchanger) prototype.
  • Assisted in the process design, optimization, and implementation of the wastewater conveyance and treatment processes.
  • Completed sample process design of FCC Debutanizer Column and optimized process simulation for client study.
  • Developed Process Flow Diagram (PFD) in AutoCAD Utilized AutoCAD to create PFDs for plant process design.

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29. ISO

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Here's how ISO is used in Process Engineer Internship jobs:
  • Developed material and provided training to department supervisors and machine room operators on Lean Manufacturing principles and daily continuous improvement.
  • Accept responsibility of additional duties required by supervisor; perform daily repetitive activities.
  • Assisted with weekly performance assessment of client satisfaction with Advisory Services Department.
  • Designed and implemented staff quality improvement metrics for Advisory Services department.
  • Report defective equipment to appropriate supervisors of staff.
  • Audited casting machines to identify problems, review process times on PLC and communicated problems to operators and supervisor.
  • Trained engineers and supervisors in how to properly use a defect reporting system in all manufacturing areas.
  • Serve as liaison between departments to make sure all steps are taking for a seamless transaction.
  • Locate and correct data entry errors, or report them to supervisors.
  • Recognized by supervisors for work efficiency and being a quick learner.
  • Presented weekly report of projects schedule to supervisor.
  • Modified ISO 9001:2008 work instructions for electrical calibrations.
  • Prepare and complete isometric piping and instrument drawings.
  • Created procedures per ISO-9001 and trained operators.
  • Assisted in making plant ISO-9001 certified.
  • Determined double contingency plans and quantitatively improved plant safety by reducing isorisk units.
  • Organize production data into presentable charts and graphs to verify adherence to ISO 9000 specifications.
  • Report defective equipment to appropriate supervisor or staff Assemble instrument sets.
  • Managed upto 50 direct and indirect reports including Supervisors Assigned and distributed workload and performance appraisals; conducted internal/external audits
  • Used enzyme assays to identify how Pisolithus arrhizus was acquiring energy in thermal areas at Yellowstone National Park

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30. VBA

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low Demand
Here's how VBA is used in Process Engineer Internship jobs:
  • Established database connections and automated spreadsheet communication in VBA.
  • Programmed and updated comprehensive changes using Macro and VBA to a sheet documentation increasing and optimizing plant capacity by 38%.
  • Assisted coding a program using VBA editor to collect and analyze excel data for a CNC router.
  • Automated process for IRS regulation compliance using Excel VBA and increased efficiency 30% through its integration
  • Designed, coded, and implemented a VBA-Excel based production log to replace previous paper-based system.
  • Perform quantitative analysis on process compliance of all MasterCard projects using Excel and VBA.
  • Coated membranes for airflow drying product development and wrote VBA for ERP data transfer.
  • Advanced knowledge gained in MS Excel and VBA for in-depth process data analysis.
  • Designed VBA model based on the concluded glass property to optimize production efficiency.
  • Design VBA programs that automatically calculate design variables and procedures based on standard operating procedures.
  • Programmed VBA script to automate the optimization of the process by performing data analysis on data from the Wonderware Historian.
  • Developed proficiency in Aspen Plus, Aspen Process Explorer, VBA, and Microsoft Visio.
  • Created a "Dynamic, Wetted Fire Vessel PSV Sizing" tool using Excel, VBA and Aspen HYSYS.
  • Improved "Line Sizing" and "Two Phase, Vertical Separating Sizing" tools utilizing Excel and VBA.

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31. Dmaic

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low Demand
Here's how Dmaic is used in Process Engineer Internship jobs:
  • Used the principles of DMAIC to improve the plant overall efficiency by 14% and accommodate for savings around 140,000 USD.
  • Followed DMAIC methodology and redesigned the manufacturing process flow such that it reduced the defects and rework on the shaft.
  • Implemented DMAIC to reduce customer wait time by 7 minutes in the counter by implementing code system
  • Documented all phases of the DMAIC process; revised and improved work instructions for process changes.
  • Adopted DMAIC and Six Sigma methodologies to eliminate plunger and bore symmetry problem in rotors.
  • Restructured factory layout via Lean Six Sigma DMAIC methodology resulting in 8% lead-time reduction.
  • Used fault tree analysis to assist on a DMAIC project aimed at reducing material losses.
  • Applied the Six Sigma DMAIC methodology to significantly reduce the overall defects and waste.
  • Implemented Six Sigma and Lean Engineering principles throughout all DMAIC phases.
  • Implemented DMAIC after the production trail is completed.
  • Performed by Define, Measure, Analyze, Improve, Control (DMAIC).
  • Applied Six Sigma DMAIC process to evaluate and improve ER wait time for all three of UHealth's hospitals.
  • Used Six Sigma, DMAIC and field research to develop processes and achieve a Lean Healthcare System.

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32. Process Equipment

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low Demand
Here's how Process Equipment is used in Process Engineer Internship jobs:
  • Maintained, diagnosed, and repaired manufacturing process equipment including pressure decay, quality assurance, and parts loading machinery
  • Developed models to predict behavior of critical process equipment, and designed experiments to increase maximum product throughput.
  • Sized process equipment and specified preferred material types and payback calculations for new equipment installations.
  • Gathered process equipment records and determined if equipment documentation accurately represented field design.
  • Evaluated mixing process equipment design, specifications, and opportunities for improvement.
  • Developed sizing information for process equipment, as well as, capital, utility, and product value estimates.
  • Produced technical spec's for process equipment, piping, & instruments for vendor bids & pricing.
  • Generated Turnover Books for the process equipment, which resulted in the validation of the process equipment.
  • Shadowed members of Production to learn about process equipment and the role of an operator.
  • Identified and troubleshoot process equipment, process problems, and worked toward solutions.
  • Performed mass transfer operations for various process equipment used in scrubbing and drying.
  • Achieved safe and reliable operation and maintenance of process equipment.
  • Learned technical material involving process equipment and fluid flow.
  • Optimized software and hardware to improve process equipment performance.
  • Operated and field checked process equipment.
  • Specified process equipment, including relief valves and orifice plates, using hand calculations and software such as iPrism and InstruCalc.
  • Evaluated the need for overpressure protection on compressor process equipment.
  • Updated P&IDs and process equipment specifications.
  • Evaluated the performance of process equipment Created a spreadsheet that displays current performance of equipment Performed calculations on relief valves
  • Design of process equipment for production scale-up Performed material balance and enthalpy balance of scale-up scheme for Drying System.

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33. Osha

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low Demand
Here's how Osha is used in Process Engineer Internship jobs:
  • Worked to ensure compliance with OSHA's Process Safety Management of Mechanical Integrity, making recommendations to achieve compliance.
  • Developed an understanding and appreciation for the PSM requirements set forth by OSHA and internal company standards.
  • Constructed two pneumatic mixers with safety interlocks in response to changes in Cal/OSHA and plant safety standards.
  • Participated on the Process Hazards Committee and lead Process Hazards Reviews in compliance with OSHA PSM.
  • Prepared the Chemical Hygiene Plan for the Mobile Environmental Piloting Laboratory in compliance with OSHA standards.
  • Coordinate with EH&S team to follow OSHA requirements to set up process reactor.
  • Developed a Plant Management Policy based on OSHA regulations for the company.
  • Review exposure monitoring data for compliance with the OSHA exposure limits.
  • Adhere to OSHA guidelines and perform safe working procedures.
  • Participated in an OSHA audit resulting in VPP Merit Status
  • Completed 10-Hour OSHA Safety Training.
  • Completed OSHA safety & fire-fighting training, and basic operations training in Crude, HF Alkylation, and Blending units.
  • Improved and organized tracking of regulatory EPA/OSHA and Wastewater files and procedures.
  • Assisted in OSHA 29 CFR 1910.119 Compliance Worked Closely with Six Other Engineers Developed Process Safety Information Performed Risk Assessments

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34. Data Entry

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low Demand
Here's how Data Entry is used in Process Engineer Internship jobs:
  • Performed data entry of material form source document to a computer database
  • Assisted data entry and compiled statistical information for special reports.
  • Facilitated daily billing process and data entry.
  • Conducted research regarding Richard Rodgers and his works for selection guide, metadata entry.
  • Administered clerical duties: data entry, filing, and appointment scheduling.
  • Assisted in all areas of administrative work including data entry.
  • Participated in manual data entry into tables and cleanups.
  • Conducted quality checks on user data entry.
  • Created spreadsheets and performed data entry.
  • Inventory * Data Entry * Worked in Clean Room
  • Organized claimant files for processing Performed data entry of wages Confirmed claimants employment history
  • View incoming claims -Record team meeting minutes -Data Entry -Maintain organization within cubicle and surrounding areas -Alphabetical and numerical filing

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35. Pfds

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low Demand
Here's how Pfds is used in Process Engineer Internship jobs:
  • Developed PFDs for catalyst regeneration, waste water treatment and boiler plant.
  • Learned how to use and interpret PFDs and P&IDs related to the oil & gas industries
  • Developed PFDs on MS Visio.
  • Designed PFDs and P&IDs for the process.
  • Studied and developed P&IDs and PFDs of the Hydrogen, Acetylene and Nitrous Oxide plants.

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36. Control Systems

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low Demand
Here's how Control Systems is used in Process Engineer Internship jobs:
  • Assisted contractors with implementing new control systems designed to maintain target conditions.
  • Adjusted pumping systems, chemical feeders, auxiliary equipment, control systems storage tank levels and pump stations indicators.
  • Developed a production trial to run the optimized reaction in the plant using preexisting equipment and control systems.
  • Support of process control systems in all areas in which these systems are installed.
  • Design, commissioning, tuning and troubleshooting of control systems applied to continuous processes.
  • Designed and installed various control systems to support and enhance process unit operations.
  • Scheduled processing of steel coils in distributed control systems for analysis.
  • Oversee the design and implementation of control systems throughout the company.
  • Monitor process conditions, equipment and control systems if required.
  • Worked with Fisher Rosemount control systems, RS3 and DeltaV.

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37. New Equipment

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low Demand
Here's how New Equipment is used in Process Engineer Internship jobs:
  • Authored and executed Qualification Protocols for new equipment used in semi-solids manufacturing production and contraceptive diaphragm manufacturing.
  • Created and published new equipment specification and acceptance criteria in addition to installation and operations qualification reports.
  • Communicated with representatives from suppliers and internal departments to facilitate the implementation of new equipment and processes.
  • Supervised and facilitated the installation and process parameter creation for new equipment.
  • Drafted installation, operation and production validation protocols for new equipment.
  • Developed standardized work instructions for new equipment to maximize efficiency.
  • Modified 2 existing operating procedures for new equipment installed.
  • Developed proposals for new equipment.
  • Collaborated with the departments of engineering, manufacturing, quality control and tech support to validate new equipment and procedures.
  • Updated drawings for unit and determine the placement of new equipment during major PM cycle.
  • Executed testing for proof of concept for new equipment purchase for use in manufacturing lines.
  • Developed standard operating procedures for new equipment to be used by pilot plant technicians.
  • Modeled a process template for SSF to accommodate for new equipment installation.
  • Analyzed processes and product to order and install new equipment.
  • Tasked with developing necessary documents for the installation and usage of a new equipment.
  • Inspected and maintained tooling - Assisted the project engineer with Installation of new equipment
  • Engineered new equipment system for opening railcars.
  • Lead end to end startup & installation of three new equipments using P&G validation process.

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38. Process Data

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low Demand
Here's how Process Data is used in Process Engineer Internship jobs:
  • Compiled and assessed data; completed and delivered process data; presented information during Quality Control meetings.
  • Analyzed and trended long-term process data for Safety Relief Review calculations.
  • Interacted with material compounding operators to collect process data.
  • Monitored and analyzed process data utilizing a Delta V distributed control system (DCS) and historian client.
  • Developed a computer program to retrieve archived process data, improving access over the FTP based system.
  • Generated the process data sheet for fixed and rotary equipment such as pumps and compressors.
  • Analyzed process data to minimize chemicals cost of an integrated pulp and paper mill.
  • Performed two and three-phase separators sizing and issuing the relevant process data sheet.
  • Analyze process data to determine root cause.
  • Gathered critical process data with PI and Process Engineering Database software to monitor and maintain machine runnability.
  • Increased efficiencies and yields for future products by working with production to develop a backlog of process data.
  • Worked with board and field operators in the collection of process data for heat exchanger evaluations.
  • Created parameters for various part making processes Implemented process database Daily updates to part making processes Assisted in mold/machine set-up

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39. Powerpoint

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low Demand
Here's how Powerpoint is used in Process Engineer Internship jobs:
  • Prepare PowerPoint presentations for Safety Engineer.
  • Used MS Word and PowerPoint to organize photographs for documenting process, while using a styles guide.
  • Use of MS Word, Excel and PowerPoint to interpret and display collected data.
  • Aggregated information for 26 team projects and created a PowerPoint deck for executive presentation.
  • Utilized Microsoft Word, PowerPoint, Excel, Corel WordPerfect, and all Windows Operating Systems.

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40. Process Parameters

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low Demand
Here's how Process Parameters is used in Process Engineer Internship jobs:
  • Process parameters and raw material database developed in Excel Macro, to facilitate inputs and outputs information.
  • Published process parameters and established quality control routines to increase quality and production.
  • Assisted process engineer in compiling down time events and monitoring critical process parameters.
  • Designed, developed and executed trace matrices to track critical process parameters.
  • Completed simulation on schedule with all process parameters within the specified range
  • Maintain accurate documentation of process parameters.
  • Prepared Process Standard books that consisted of all the critical process parameters and procedures to run and maintain a DCM cell.
  • Performed equipment inspections and monitored process parameters to ensure the performance and safety of the plant.
  • Investigated the effect of weld process parameters on structural integrity of FSW joints.
  • Design trials to study relationship between bulk density and process parameters.
  • Identify key process parameters that affect product bulk density.
  • Developed batch sheets which had operator instructions, pre-requisites, critical process parameters (CPP) for the production of detergents.
  • Utilized JMP 11 software to generate a multivariable polynomial regression between the ink drop volume and process parameters.
  • Optimized & updated process parameters in the Standard Operating Procedures (SOPs) by following WCM principles.
  • Designed and conducted experiments to study the relationship between process parameters and ink drop volume.
  • Defined and monitored process parameters using control charts for Tata Ace - Mini truck.

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41. Raw Materials

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Here's how Raw Materials is used in Process Engineer Internship jobs:
  • Evaluated the quality of raw materials obtained from quarry to determine cost-effectiveness of different materials that would yield optimal cement.
  • Managed all incoming raw materials (plastic granules) pertaining to specific products manufactured using plastic injection molding method.
  • Managed all incoming raw materials pertaining to specific products manufactured.
  • Conduct routine and non-routine analyses of in-process materials, raw materials, environmental samples, finished goods, or stability samples.
  • Analyzed static electricity hazards for flowing, flammable non-conductive raw materials in pipes from storage tanks to production area.
  • Completed process studies for projects on a natural gas line, silo optimization and dry raw materials handling.
  • Worked on emulsifying process to reduce production costs by investigating alternative, lower cost raw materials.
  • Conducted tests on raw materials in lab and finished products in workshop to control quality.
  • Designed/Managed/Implemented Lean Six Sigma Green Belt Project sequencing raw materials to reduce end product waste.
  • Executed conceptual studies through design for dust control of dry raw materials handling.
  • Key activities: * Assist with inspection and sampling of raw materials.
  • Conducted risk analysis on raw materials for plants in a global network.

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42. FDA

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Here's how FDA is used in Process Engineer Internship jobs:
  • Developed thorough knowledge of large scale production techniques adhering strictly to GMP, EPA, and FDA guidelines.
  • Led projects utilizing Agile and SolidWorks and learned the processes of medical equipment validation under FDA guidelines.
  • Understand and comply with OSHA, FDA, and DEA guidelines on a regular basis.
  • Proposed new business processes by re-assessing the former older system processes while following FDA regulations.
  • Research and development for new FDA pulp grade production using existing fiber recycling plant equipment.
  • Conducted literature reviews on FDA's role in pertinent public health issues.
  • Compiled and analyzed data from FDA clinical trials.
  • Trained to statistically analyze pharmaceutical laboratory data and set quality specifications for products so as to meet FDA requirements.
  • Supervised and documented department-wide equipment tear down and modification in compliance to FDA demands.
  • Reviewed, corrected and organized batch records from two CMOs to ensure the data accuracy and completion for FDA filing.
  • Worked with vendors, operators and lab technicians to determine appropriate oxidizing agent necessary to create suitable FDA grade brightness.
  • Learned GMP and work within a FDA regulated environment.
  • Experience in an FDA regulated cGMP environment.
  • Completed four validations in the Sure and Secret deodorant manufacturing to further FDA Drug Plant status.

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43. Surgical Procedures

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Here's how Surgical Procedures is used in Process Engineer Internship jobs:
  • Gathered and prepared equipment prior to surgical procedures to ensure well-functioning to prevent delays.
  • Inspected and decontaminated tools, instruments, and equipment following surgical procedures.
  • Prepared and staged supplies for all surgical procedures.
  • Maintain a proper sterile field during surgical procedures.
  • Prepared orthopedic, neuro/spine, abdominal, thoracic, Ob/Gyn, and Plastic Surgical instruments for various surgical procedures.

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44. CNC

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Here's how CNC is used in Process Engineer Internship jobs:
  • Implemented problem solving skills to aid in the improvement of CNC machining methods and processes.
  • Press operator in Compacting and Coining department, and CNC machine operator in manufacturing.
  • Computer-aided analysis and testing, CNC manufacturing, and assembly of basic conveyor components.
  • Created lesson plans to standardize training for new machinists on tool manufacturing CNC machines.
  • Collected data on welding and CNC machine cycle times and size of completed parts.
  • Created CNC machining processes to meet customer blueprints (Aerospace Components).
  • Coordinated new CNC milling machine installation and created floor plan layout schematic.
  • Designed a work platform and guardrail system for new CNC milling machine.
  • Adjusted CNC feeds and speeds to increase cost savings and efficiency.
  • Update server and software for CNC drill machines.
  • Created troubleshooting guides for CNC and CMM machines.
  • Retained duties as CNC machine operator.
  • Worked on G codes and M codes to run CNC machines.
  • Studied potential implementation of partial "lights out" manufacturing through autonomous CNC operations and welding operations.
  • Program 3,4, & 5 Axis CNC routers Used Autocad and SurfCam to design internals of composite wind blades

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45. JMP

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Here's how JMP is used in Process Engineer Internship jobs:
  • Utilized Excel Macros/JMP to extract as well as analyze lifetime and luminescence data for evaluating performance of Spin-Coated/Vapor Deposited OLED devices.
  • Recorded and statistically analyzed device performance data in JMP.
  • Control charts created in JMP were displayed on monitors throughout the company to help employees track and monitor improvement.
  • Analyzed spectra and data (Excel and JMP) to develop the best designs and conditions for LED device.
  • Used JMP to design a series of effective experiments to find and solve the problem.
  • Designed experiments and used statistical analysis in JMP 11 to assess the model's accuracy.
  • Developed a 64 input model in JMP 11 which outputs the consumption rate of ink.
  • Conducted data driven statistical analyses in JMP to support divisional changes.
  • Experienced with JMP, process control software SPACE, operating system SiView, AMAT Producer and Novellus Vector.
  • Design of Experiment using JMP Visual Basic Application and Promis development programming.

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46. Process Optimization

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low Demand
Here's how Process Optimization is used in Process Engineer Internship jobs:
  • Studied process optimization to improve polyethylene productivity and novel techniques for industry upgrade.
  • Performed process optimization for inducing stem cell differentiation towards neuronal lineage.
  • Process optimization of roof bolt manufacturing facility.
  • Process optimization of Synthetic Hollow Enzyme Loaded Shells (SHELS) technology for efficient drug delivery application.
  • Gained knowledge about process optimization and the production of fertilizers, sulfuric and phosphoric acid.
  • Worked on process optimization projects at AccuGear manufacturing facility in Fort Wayne, Indiana.
  • Learned process optimization concepts and economic studies to optimize production rate and costs.
  • Enhanced experience in project management, process optimization, research, and development.
  • Process optimization on LAM 2300 tools.
  • Performed numerical analysis and process optimization of process parameters in tube and sheet hydroforming.
  • Developed and compiled operational manuals for SAP Analyzed and elaborated process optimization for steel manufacturing
  • Executed simulations on kiln heat exchanger circuits and studied process optimization metrics.
  • Performed flow and process optimization, walkthrough of existing P&ID and PFD.
  • Examined and assessed P&IDs for process optimization.
  • Performed process optimization studies and developed new design for production of biodiesel onsite.
  • Process optimization Sample lot inspection Production station oversight & inspection QA environmental test QA destructive test & inspection
  • Process optimization Implementation of new technologies KPIs development Process Hazard analysis Lab analysis

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47. Hazop

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Here's how Hazop is used in Process Engineer Internship jobs:
  • Facilitated HAZOP analysis to multiple medium scale processes and what-if analysis to identify hazards in laboratory scale process.
  • Learned and practiced industrial safety procedures like HAZOP analysis and other process hazard analysis techniques.
  • Conducted HAZOP analysis for an innovative Bio-fuel production process.
  • Reviewed P&ID s and documented recent changes for Management of Change and HAZOP reviews.
  • Led HAZOP team to assess all potential hazards associated with production floor unit operations.
  • Prepared work for Process Hazard Analysis and HAZOP studies.
  • Participated in HAZOP and root cause failure analysis.
  • Attended HAZOP meetings for new equipment.
  • Participated in two HAZOPs conducted to ensure enough safety protocols were in place to ensure process safety.
  • Participated in HAZOP study for the production of biodiesel.
  • Updated P&IDs using CAD software, while assisting with client projects Assisted with a HAZOP evaluation for Mitsubishi
  • Participated in Hazard and operability study (HAZOPs) of the chemical process for different areas of the plant.
  • Participated in preparing reports of process hazard analysis using "What-If" and "HAZOP" techniques.

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48. SQL

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Here's how SQL is used in Process Engineer Internship jobs:
  • Interfaced with IT group to begin developing SQL tools to streamline preparation of weekly production planning reports.
  • Involved Visual Basic Programming, PL/SQL programming and usage of Oracle as a back end.
  • Developed SQL/C# database application to be used over a large manufacturing facility.
  • Converted Microsoft Access database system to SQL architecture with HTML front end
  • Populated the database using PHP and HTML user interface Queried the database using SQL Queries to access the required data.
  • Apply SQL queries to refine large datasets in ESRI's ArcMap.

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49. Process Maps

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Here's how Process Maps is used in Process Engineer Internship jobs:
  • Created process maps, laying down the foundation for streamlining the processes / continuous improvement.
  • Used Corporate Modeler application to build business process maps for use across departments in company.
  • Prepared control charts and process maps to improve the process performance and process capability.
  • Employed lean principles to process maps created to suggest improvements for each department.
  • Interpreted complex hand notes, translating information into logical process maps.
  • Started equipment inventory control and maintenance management Created and reviewed Process maps and Process documentation.
  • Reviewed existing process maps of inventory processes and modified new barcoding methodology.
  • Developed process maps on unstandardized activities.
  • Implemented sustainable best practices and process maps to streamline workflow and maximize quality of care at minimized cost to the hospital.
  • Consulted with doctors and nurses at Lynchburg General Hospital to acquire the necessary data to construct the process maps.
  • Process maps will ultimately be utilized by the Lynchburg General Hospital Emergency Department to improve on their efficiency.
  • Designed process maps for each department to enhance workflow and efficiency.

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50. Mass Balance

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Here's how Mass Balance is used in Process Engineer Internship jobs:
  • Applied fundamental chemical engineering concepts in performing mass balances on refinery units.
  • Assisted in the production of Process Flow Diagrams, Piping & Instrumentation Diagram and generation of Heat & Mass Balance Calculations.
  • Evaluated the Mass Balance, Energy Balance and Material Balance and established the kinetics and thermodynamic aspects of the process.
  • Performed routine engineering calculations (i.e., mass balances, energy balances, and conversion calculations).
  • Develop estimated chemical, energy and labor requirements, and mass balance for a full-scale system.
  • Conducted mass balances on the components in FCCU gasoline in order to determine sulfur content.
  • Performed mass balance to study dissolved solids buildup with effluent recycling.
  • Developed process flow diagrams and mass balances for executive use.
  • Designed a mass balance tool using Excel linking process parameters.
  • Performed a mass balance on large scale production equipment.
  • Completed ISOM Unit Mass Balance for UOP evaluation.
  • Conducted a mass balance on thickening process.
  • Analyzed and improved industrial chemical processes by conducting mass balance analyses.Laboratory & Research Experience
  • Process Engineering Co-op Evaluated areas for energy conservation across drywall manufacturing process Assessed accuracy of plant mass balances

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20 Most Common Skills For A Process Engineer Internship

Process Improvement

14.9%

Engineering Support

8.3%

Sigma

8.1%

CAD

7.4%

Data Analysis

7.3%

Statistical Process Control

5.5%

Cost Savings

4.9%

IDS

4.4%

Heat Exchangers

4.3%

Product Quality

3.8%

Kaizen

3.7%

R

3.5%

New Process

3.2%

Process Flow Diagrams

3.2%

Value Stream

3.1%

Data Collection

3.0%

PLC

3.0%

Visio

2.9%

Solidworks

2.7%

Fmea

2.6%
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Typical Skill-Sets Required For A Process Engineer Internship

Rank Skill
1 Process Improvement 9.7%
2 Engineering Support 5.4%
3 Sigma 5.3%
4 CAD 4.8%
5 Data Analysis 4.8%
6 Statistical Process Control 3.6%
7 Cost Savings 3.2%
8 IDS 2.9%
9 Heat Exchangers 2.8%
10 Product Quality 2.5%
11 Kaizen 2.4%
12 R 2.3%
13 New Process 2.1%
14 Process Flow Diagrams 2.1%
15 Value Stream 2.0%
16 Data Collection 1.9%
17 PLC 1.9%
18 Visio 1.9%
19 Solidworks 1.7%
20 Fmea 1.7%
21 Hysys 1.7%
22 Minitab 1.6%
23 DOE 1.6%
24 Production Process 1.6%
25 Instrumentation Diagrams 1.6%
26 Assembly Line 1.5%
27 Pilot Plant 1.5%
28 Process Design 1.4%
29 ISO 1.3%
30 VBA 1.3%
31 Dmaic 1.3%
32 Process Equipment 1.3%
33 Osha 1.2%
34 Data Entry 1.2%
35 Pfds 1.2%
36 Control Systems 1.1%
37 New Equipment 1.1%
38 Process Data 1.1%
39 Powerpoint 1.1%
40 Process Parameters 1.0%
41 Raw Materials 1.0%
42 FDA 1.0%
43 Surgical Procedures 1.0%
44 CNC 0.9%
45 JMP 0.9%
46 Process Optimization 0.9%
47 Hazop 0.8%
48 SQL 0.8%
49 Process Maps 0.8%
50 Mass Balance 0.8%
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35,126 Process Engineer Internship Jobs

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