Top Process Engineer Skills

Below we've compiled a list of the most important skills for a Process Engineer. We ranked the top skills based on the percentage of Process Engineer resumes they appeared on. For example, 12.7% of Process Engineer resumes contained Process Improvement as a skill. Let's find out what skills a Process Engineer actually needs in order to be successful in the workplace.

The six most common skills found on Process Engineer resumes in 2020. Read below to see the full list.

1. Process Improvement

high Demand
Here's how Process Improvement is used in Process Engineer jobs:
  • Recorded and presented monthly weapons loading proficiency data for wing leadership; analyzed data for negative trends and process improvement opportunities.
  • Managed process improvement projects, conducted engineering studies, and communicated status and results to executive management at vulcanized fiber plant.
  • Visualized opportunities for process improvement and acted on those ideas through equipment modification, process improvement, and material changes.
  • Designed and conducted engineering studies to support process development, using statistical analysis to interpret results and drive process improvements.
  • Perform project management & planning analysis; develop & communicate gap analysis report, including process improvement areas & recommendations.
  • Provided direct supervision to the Maintenance Team, ensured improved efficiency, safety, quality and continuous process improvements.
  • Participated on continuous improvement teams, developed process improvement projects, and implemented conclusions to reduce error and waste.
  • Developed, implemented, and administrated productivity and process improvements in Dell's highly automated factory, CIM application.
  • Supported manufacturing process, including tracking data, equipment monitoring, maintaining documentation, process improvement and process development.
  • Headed process improvement, associate accountability, and continuous associate development efforts while focusing on key principles.
  • Reviewed and implemented process improvements, operating procedures to improve safety, quality, and facility environment.
  • Provided daily engineering support for glass manufacturing operation in downtime reduction, cost saving and process improvement.
  • Focused on the identification, scope development, funding procurement and execution of process improvement projects.
  • Implemented several process improvements with the use of disposable technology through collaboration with numerous outside vendors.
  • Designed and implemented studies for various process improvement projects including sulfuric acid piping safety testing procedure.
  • Advanced compliance with environmental and safety regulations, initiating and promoting compliant process improvement initiatives.
  • Developed and implemented new ideas focused on continuous process improvement, cost containment and efficiency.
  • Provided production support and process improvements including safety, quality, productivity and cost reduction.
  • Initiate and communicate process improvement changes to process records and communicate changes to affected associates.
  • Assisted in process improvement projects in glass mastering area, specifically the electroplating operations.

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2. Cost Savings

high Demand
Here's how Cost Savings is used in Process Engineer jobs:
  • Identified and corrected procedural gaps in operational philosophies that resulted in substantial reliability and cost savings for UPW production.
  • Participated in Performance Management Teams to establish and apply new ideas for cost savings and safety improvements.
  • Executed projects relating to cost savings, increased plant capacity or increased utilization of manpower and equipment.
  • Reduced existing forecasting review interval for material frequency calculations by over two days with significant cost savings.
  • Proposed potential reachable yield level and calculated significant cost savings based on reaching my proposed target.
  • Facilitated the installation of new process equipment that resulted in improved process reliability and cost savings.
  • Started a Cost Savings program involving participation from everyone including both hourly and salaried employees
  • Developed cost effective polymeric formulations to contribute to the corporate cost savings program.
  • Executed corrective actions that reduced overall process time and generated significant cost savings.
  • Implemented multiple process improvement projects leading to cost savings and capacity increase.
  • Establish range objectives for process improvements including cost savings and quality improvements.
  • Identified cost savings, prepared justification for those requiring investment and implemented.
  • Produced a cost savings study in preparation for fixture fabrication proposal.
  • Performed several cost savings analyses based on reducing chemical dosages.
  • Identify and implement opportunities for continuous improvement and cost savings.
  • Improved existing processes and generated cost savings through engineering projects.
  • Performed material evaluations for cost savings and process acceptability.
  • Support Materials Rationalization Group with cost savings projects.
  • Investigate and implement cost savings opportunities.
  • Team leader of process improvement team that realized a cost savings of $ 300K in 1998 and $ 250K in 1999.

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3. Sigma

high Demand
Here's how Sigma is used in Process Engineer jobs:
  • Led process and continuous improvement initiatives utilizing six-sigma and lean manufacturing methods to improve quality, productivity and reduce waste.
  • Performed Lean Six Sigma Analysis to reduce variation and improve productivity on key product manufacturing and packaging lines.
  • Worked directly with production personnel and management to identify and implement efficiency improvements using LEAN Six Sigma principles.
  • Improved overall distribution center performance and cost savings through process engineering and the application of six sigma methodologies.
  • Define critical process parameters by utilizing Six Sigma tools to optimize vaccine potency during thaw bath operations.
  • Practiced Six Sigma, Statistical Control, and utilized statistical and graphical techniques to quantify and communicate.
  • Participated in Six Sigma events to drive continuous improvement initiatives across all areas of production.
  • Participated Optimized Operations program gaining extensive experience in Lean/Six Sigma operations and project management.
  • Developed, evaluated, and improved manufacturing assembly and test methods using six-sigma methodologies.
  • Utilized Six Sigma skills to increase production ability by re-organizing annual equipment PMs.
  • Applied Six Sigma methodology to systematically improve output, efficiency, and quality.
  • Trained in Six-Sigma process methodology and applied in high speed manufacturing environment.
  • Project included continuous process improvements using Lean Manufacturing and Six Sigma ideology.
  • Pioneered the implementation of Lean Six Sigma methodology across the organization.
  • Utilized Lean Six Sigma to drive operational improvements and excellence.
  • Conducted Six Sigma Equipment Capability project for critical operating equipment.
  • Reviewed Six Sigma defect data to identify processes for improvement.
  • Monitored and continuously improved processes using six sigma techniques.
  • Led and worked within six sigma/lean operational improvement efforts.
  • Functioned as a Six Sigma Trainer/Facilitator domestically and internationally.

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4. Statistical Process Control

high Demand
Here's how Statistical Process Control is used in Process Engineer jobs:
  • Performed statistical process control techniques on organizational and program data for use in process improvement and inclusion in metrics database.
  • Review and analyze collected information from database utilize statistical process control to reduce variability and increase productivity and quality.
  • Characterized processes, implemented statistical process control, wrote procedures, trained operators and performed general sustaining work.
  • Mentored technicians in equipment and process troubleshooting, statistical process control, and adoption of new generation technologies.
  • Implemented Statistical Process Control methods and used Design-of-Experiment techniques to establish quality and reliability objectives of finished product.
  • Developed effective OCAP procedures that identified corrective actions following Statistical Process Control (SPC) out-of-control conditions.
  • Implemented statistical process control and lean manufacturing methods to identify, communicate and correct process related issues.
  • Utilize basic Six Sigma skills and statistical process control software to identify areas for process variation improvements.
  • Performed analysis for microscopic surface, particle size, viscosity and density using statistical process control.
  • Developed experimental design and statistical process control tools to assure the new process reliability and maintainability.
  • Directed summer intern program for 28 college students * Implemented Statistical Process Control on a critical parameter
  • Monitored process using Statistical Process Control, FMEA, root-cause to identify opportunities for improvement.
  • Applied statistical process control to manufacturing equipment to ensure that equipment is reliable and predictable.
  • Develop leading indicators and utilize statistical process control methodologies to improve product yields and distributions.
  • Provided engineering support to improve existing manufacturing processes using statistical process control techniques and methodology.
  • Conducted statistical process control to assure the integrity and quality of sophisticated electronic products.
  • Utilize statistical process control charts and sampling plans to quantify process stability and capability.
  • Managed company-wide Statistical Process Control system in accordance with company and customer requirements.
  • Optimized and improved system reliability throughout the mill by using statistical process control.
  • Implemented Statistical Process Control for control of formaldehyde manufacturing at 6 plants.

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5. Product Quality

high Demand
Here's how Product Quality is used in Process Engineer jobs:
  • Assisted in documenting, analyzing, and rectifying the root cause of production/manufacturing problems and maintaining customer relations and product quality.
  • Investigated process failures, procedural deviations, and environmental monitoring excursions to assess and establish any impact on product quality.
  • Lead product and process cost reduction events, identified and implemented product quality improvements using Lean/Six Sigma project management skills.
  • Review DCS historian trends and with operators to identify improvement areas and correlate recovered material quality to product quality deviation.
  • Identified and corrected compatibility issues between raw materials and between equipment and materials to reduce downtime and improve product quality.
  • Managed large-scale, raw material, contamination isolation and recovery projects while protecting product quality and minimizing impact on production.
  • Provided financial justification for implementing new technologies and redesigning a system to improve product quality and reduce maintenance cost.
  • Optimized Line Production * Decreased lost to yield * Improved product quality and productivity by enhancing technologies and developing procedures
  • Designed, documented, and installed improvements to dome switch manufacturing processes greatly increasing product quality and production yield.
  • Analyze product quality against competitors in order to develop and standardize coating process and transfer designs into manufacturing.
  • Conducted and organized in-process sampling and analysis in laboratories to avoid any process upsets and improve product quality.
  • Managed the mechanical fabrication and installation of internally designed equipment to reduce the final product quality testing time.
  • Performed all metallurgical evaluations related to product quality, and defect and failure analysis relative to customer complaints.
  • Maintain safety, product quality, and manufacturing effectiveness through daily troubleshooting and resolution of Process Difficulties.
  • Key responsibilities included process equipment and product quality troubleshooting as well as maintenance and upgrade project management.
  • Improved product quality by defining the critical quality characteristics and specifying the characteristics on the design specifications.
  • Designed manufacturing cells working with JIT philosophy achieving increments in production, and improvement in product quality.
  • Supported refinery operations with product handling and responded to operation and product quality issues as necessary.
  • Assisted in management of day-to-day operations of an extrusion department, ensuring up-time and product quality.
  • Developed process parameters, product quality guidelines, and quality control techniques based on customer requirements.

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6. ISO

high Demand
Here's how ISO is used in Process Engineer jobs:
  • Conducted experiments and procedure improvement tasks; worked closely with production operators and supervisors, technicians, and project engineers.
  • Work closely with production manager and production supervisors to ensure products were manufactured and shipped on time to customer satisfaction.
  • Identified, deployed, and monitored company-wide quality assurance initiatives within both ISO 9001-certified and non-certified organizations.
  • Conducted isotherm tests and capacity studies to evaluate purification alternatives and determine scale up parameters.
  • Planned annual maintenance shutdown and provided vacation coverage for maintenance supervisor for 40 technicians.
  • Trained and documented training of production technicians and operation shift supervisors to process instructions.
  • Directed skilled personnel in trouble shooting and collaborated with supervisors responsible for production.
  • Process and development included all necessary ISO documentation required for flight qualified products.
  • Served as liaison for collaboration between BP and California State Polytechnic University Pomona.
  • Maintained high standards of excellence and assisted supervisors in identifying and resolving problems.
  • Provided training to Supervisors and operating personnel in key quality and procedure areas.
  • Assisted Supervisor with shade matching decisions and managed revisions to formula control system.
  • Project technical oversight and vendor liaison including project concept to run-in experience.
  • Served as liaison between Environmental and Operations departments, ensuring environmental compliance.
  • Developed ISO documentation for operations to assist location in becoming ISO certified.
  • Implemented operation training programs for manufacturing operators, group leaders and supervisors
  • Communicate with floor supervisors to answer question during the manufacturing process.
  • Developed ISO compliant procedures and performed quarterly business reviews of vendors.
  • Implemented standard company practices and procedures required for ISO certification.
  • Collaborate with process supervisors to determine areas of operational improvement.

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7. New Process

high Demand
Here's how New Process is used in Process Engineer jobs:
  • Present analyses to senior management and C-level executives resulting in new processes, equipment & software investments and influence strategy development.
  • Characterized new processes, performed process capability studies and implemented new processes that improved product reliability while meeting customer delivery expectations.
  • Attend engineering design meeting as a representative for manufacturing to champion DFM and update development on manufacturing progress with new processes.
  • Implemented a Process Change Request process, promoting identification and vetting of improvements to existing processes and new process development.
  • Interfaced with customer and equipment supplier; primary customer contact for developing new process and refining product specifications.
  • Developed and delivered training on new processes and reporting system to gather data for additional metric improvements.
  • Participate on product and new process development teams, making recommendations of manufacturing feasibility and evaluating expenditures.
  • Evolved to primary factory engineer, developing and implementing new processes and improved solutions for existing capabilities.
  • Collaborated with Research and Development/Production to develop and implement manufacturing process conditions for new processes/products 5.
  • Supervised vendors and contractors during project execution, Investigated new process technologies for manufacturing oral contraceptives.
  • Saved money and increased productivity through improvement of existing manufacturing processes and implementation of new processes.
  • Lead quality and operations improvement teams to incorporate new processes to improve existing operations.
  • Worked with other process engineers and manufacturing personnel to qualify new processes for production.
  • Manage new process development projects and coordinate activities with various internal and external customers.
  • Trained chemical operators on new processing equipment and reviewed the system operating manuals.
  • Develop and/or revise task instructions and operational procedures for new processes and equipment.
  • Recommended and implemented new process operations to improve to efficiency of the refinery.
  • Qualified and Validated changes resulting from the implementation of new process improvements.
  • Trained technicians and engineers on new process procedures and equipment operation.
  • Coordinate the introduction of new processes and equipment installations into production.

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8. CAD

high Demand
Here's how CAD is used in Process Engineer jobs:
  • Developed computer system utilizing CAD/CAM system to automate the generation of numerical control machine programs for wire harness manufacturing.
  • Reviewed Cadence board layout to ensure manufacturing specification compliance, provided manual verification of additional requirements and generated reporting.
  • Gained significant increases in cost-effectiveness and improved manufacturing process efficiency by using 3D CAD to design customized in-house tooling.
  • Performed mass and energy balances to identify cost reduction opportunities including use of ChemCAD process modeling software.
  • Design mechanical parts using AutoCAD then capitalized machine shop for fabrication and prototype process.
  • Finalized design documentation to represent as built machines in AutoCAD for offshore drilling equipment.
  • Utilized CAD to functionally produce updated technical documents used by skilled and non-skilled labor.
  • Inspected, reverse engineered and performed CAD-to-Part analysis to optimize composite tooling.
  • Analyzed electrical and mechanical CAD drawings to improve functional operation of process limitations
  • Developed machine assembly instructions and provided CAD support and document control.
  • Developed technical drawings using CAD to consistently meet rigorous customer requirements.
  • Interpreted detailed AutoCAD Drawings/blue prints to understand the machining operations.
  • Used AutoCAD to design and updated mechanical and electrical schematics.
  • Generated piping and instrument diagrams using AutoCAD.
  • Designed tooling for automatic processes using AutoCAD.
  • Steel structure product design, develop CAD drawing; metal fabrication process design, QC process design and inspection card making.
  • Worked closely with machine shop personnel and CAD designers to move from an idea to reality for all tool upgrades involved.
  • Developed a separation column model using ChemCAD and mass/energy balances to determine the effect of a capacity increase on the unit.
  • Utilized HYSYS and ChemCAD to model an existing refinery distillation column, then used the model to design a new column.
  • Inspect Fill Pro software and pressure control systems to ensure quality of CAD products produced is maintained at a high level.

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9. Project Management

high Demand
Here's how Project Management is used in Process Engineer jobs:
  • Generated detailed testing plans and organized their execution with a university laboratory to investigate and resolve client inquiries for project management.
  • Provided project management and process engineering to window and door manufacturing facilities in Oregon, Kentucky, Pennsylvania and South Carolina.
  • Project Management: Designed new packaging operation in order to eliminate the possibility of mixing units from different production lots.
  • Provided engineering and project management to improve current process and new product launches in automotive interior trim plastic manufacturing.
  • Project management involvement in transferring products from Hermosillo facility to Tijuana; Line set-up, equipment, engineering support.
  • Project management of multiple integrated projects for process development and improvement to manufacture high yielding products end of line.
  • Project management; Taking customer orders and then ordering proper materials and processing them through fabrication and delivery.
  • Analyzed the software development processes and project management processes at a major software development company in Chicago.
  • Utilize Project Management Processes and Procedures to manage engineering, operations, technology, and manufacturing projects.
  • Lean manufacturing project management in high yield and attainment production operations with strong numerical analysis background.
  • Engineer performing operational analysis, process improvement, facility and capacity planning, and project management.
  • Documented and analyzed current state conditions then use project management methods to strategically implement Lean improvements.
  • Implemented modifications to major and minor equipment involving PLC troubleshooting, project management and budget tracking.
  • Provided technical support and troubleshooting, along with overall project management during transfer and commercial manufacturing.
  • Collaborated with project management team to determine viable solutions to system shortcomings throughout project duration.
  • Participated in Project Management Process using Microsoft Project by tracking milestone accomplishments and schedule performance.
  • Job Responsibilities: Develop Capital Project Management to address increased production improvements, environmental improvements,
  • Monitor project progress with various project management tools and deliver regular status report to management.
  • Streamlined group communication and project management through ongoing procedure management and flowchart improvement programs.
  • Perform Technical Evaluation of proposals and Project Management of Nitrogen Generation Plant and Supply.

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10. Raw Materials

high Demand
Here's how Raw Materials is used in Process Engineer jobs:
  • Developed processing techniques to utilize alternate raw materials during resin shortages to obtain the best quality results and meet customer specifications.
  • Provided detailed production instructions for extraction of selenium and tellurium from characterized, quantified and laboratory-scale process tested raw materials
  • Developed time studies and Union-Labor production incentive program to increase productivity and delivery of raw materials.
  • Source vendors globally and support Quality and Regulatory departments to approve new raw materials and final packaging
  • Controlled quality of finished product and raw materials according to specifications and quality standards.
  • Developed test methodologies and evaluated performance of toner raw materials and developer roll coatings.
  • Determined and verify all necessary raw materials for existing products or products undergoing change.
  • Determined economic feasibility of purification of raw materials under various price and scenarios.
  • Evaluated all non-conforming raw materials and customer returns for technical explanation and resolution.
  • Conducted market research for raw materials and documented the process design specification.
  • Maintained Supplier Quality relationships for several unique raw materials and packaging supplies.
  • Manage acquisition of all necessary raw materials and required outside services.
  • Procured equipment, designed/developed custom machinery, and procured raw materials.
  • Monitored production processes and making sure raw materials meet company specifications.
  • Performed raw materials testing and finished goods physical property testing.
  • Served as plant raw materials engineer for catalytic converter manufacturing.
  • Develop internal specifications for incoming inspection of raw materials.
  • Developed quality specifications for manufacturing processes and raw materials.
  • Evaluated and inspected incoming raw materials.
  • Manufacture of Medical Silicone Raw Materials

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11. Corrective Action

high Demand
Here's how Corrective Action is used in Process Engineer jobs:
  • Analyze Quality data to identified opportunity areas and implement the necessary permanent corrective action in order to improve product's quality.
  • Conducted quality system, documents control, internal and external corrective actions follow-up to verify effectiveness and ensure smooth manufacturing process.
  • Verified that the quality processes and related metrics are followed and met applicable standards by monitoring required corrective actions where necessary.
  • Supported and ensured process safety and aid compliance audits and standard requirement for implementing corrective actions for preventive purposes only.
  • Identified new product problems that adversely impact manufacturing quality and productivity through root cause analysis and implements process corrective action.
  • Provide technical expertise to the manufacturing departments, investigate, find solutions and implement corrective actions to reoccurring problems.
  • Performed Failure Investigations, suggested corrective actions, and regular engineering and validation audits for equipment and system compliance.
  • Investigated aberrant processing occurrences (including product failures); investigations focused on assignable causes and corrective actions.
  • Assisted in investigating customer and internal quality issues and implemented corrective action plans to improve products and processes.
  • Reviewed, evaluated, and initiated corrective actions for all process and equipment downtime and operational difficulties.
  • Research production and development issues and implement corrective actions through both procedural or equipment modifications and documentation.
  • Provided analysis for customer complaints, focusing on determination of root cause and implementation of corrective actions.
  • Drive continuous improvements by incorporating a closed loop corrective action process for root cause identification and correction.
  • Provide support and troubleshooting to manufacturing operations; Investigate process and quality problems and implement corrective actions.
  • Participate in Root Cause Analysis and implement corrective actions to reduce frequency and severity of equipment failures.
  • Supported manufacturing by performing root cause analysis, implementing corrective actions, and performing process improvements.
  • Participated in review of Quality System audits and facilitated implementation of corrective actions as required.
  • Supported review and disposition of discrepant material, process troubleshooting and implementation of corrective actions.
  • Lead personnel for implementing root cause analysis and corrective actions according to quality standards.
  • Executed action plans to investigate quality concerns and verify corrective actions on internal processes.

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12. R

high Demand
Here's how R is used in Process Engineer jobs:
  • Defined and recorded problematic manufacturing issues and recommended organizational restructuring solutions to quality system problems improving overall department organization and productivity.
  • Project engineering included preparing project schedule and budget, subcontractor management, government applications and supervision of junior engineers and designers.
  • Provided Strategic Planning and Operational advice for two separate start-up Technology Services companies, including contract creation and execution.
  • Created and implemented a tooling matrix based upon cutting data I developed through manufacturer recommendations and time under cut.
  • Utilized results from communication with customer to provide product definition and budgetary cost estimates for successful production launch.
  • Performed several laboratory analysis to evaluate performance of manufactured products, competitor products, and future designs.
  • Produced/updated/controlled all company documents including: work procedures, conforming reports, drawings, and quality control.
  • Developed maintenance corrosion plans for offshore pipelines using cathodic protection techniques, anodes and corrosion inhibitors.
  • Developed, owned, and executed the site integration of a Corporate-wide safety software program initiative.
  • Managed and controlled incoming/outgoing chip inventory including logistics of shipping/receiving and communication with external vendors.
  • Created early detection countermeasures to prevent mechanical failures and increased equipment efficiency by 30%.
  • Facilitated teams defining value added and non-value added tasks that fostered continuous process improvements.
  • Qualified several new chemicals for either optimization or new manufacturing location by supplier choice.
  • Executed a consumer test to confirm key consumer product attributes matched internally sourced product.
  • Led vendor end-of-the-year meetings to review accomplishments, discuss improvement opportunities and set objectives.
  • Analyzed processes, recommended procedural changes and provided enhancements to various manufacturing applications.
  • Led contract manufacturing qualification to deliver external supply for additional final product volume.
  • Develop and enhance standard work procedures and administrative systems to support key initiatives.
  • Enforced a culture of lean manufacturing and continuous improvement while providing operational leadership.
  • Redesigned hybrid circuitry resulting in sixteen percent higher yields in printing operations.

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13. Fmea

high Demand
Here's how Fmea is used in Process Engineer jobs:
  • Generated FMEA (Failure Mode & Effect Analysis) and process evaluation and recommendations for supporting manufacturing failure investigation activities.
  • Worked in multidisciplinary teams to complete PFMEA for advanced medical devices to determine product/process shortcomings and identify improvements.
  • Documented and improved process capabilities using six-sigma statistical techniques including designed experiments and FMEA's.
  • Supported development of FMEA and RCA activities in manufacturing operation through quality department.
  • Performed FMEA for Automated manufacturing assembly lines producing medical equipment.
  • Utilized FMEA and other statistical analysis techniques.
  • Involved heavily in problem solving via 8-D, FMEA, Lower Break Even, Tool Performance Improvement and other team-oriented activities.
  • Worked closely with quality department on PFMEA, PPAP documents and DV, ensuring consistency prior to launch of new product.
  • Develop and complete manufacturing requirements (PFMEA, control plan, process flow, work instructions, and inspection plans).
  • Worked with diverse teams to develop and maintain PFMEA's to identify potential product issues and create poke-yokes to reduce defects.
  • Utilized Six Sigma tools, including FMEA, DOE, and hypothesis analysis, to gather sufficient data to support decisions.
  • Lead process safety initiatives, including Failure Mode Effects and Analysis (FMEA) and Process Hazard Analysis (PHA).
  • Worked on creating PFMEA's/ Control plans for the engine assembly line resulting in ensuring quality and alignment with product specifications.
  • Generated and coordinated Change Controls, commitment driven activities, Failure Mode Analysis (FMEA) and Risk Assessment Programs.
  • Defined and formulated PFMEA, Process Flow, Work Process and Visual Aid to support product development and production requirements.
  • Created and led interdisciplinary teams in generation and implementation of Process Flow Charts, FMEA's, and Control Plans.
  • Managed program timing, budget, and APQP deliverable such DFMEA, DVP&R and cost reduction ideas.
  • Developed, maintained, and validated new/existing process specifications, and completed SPC, PFMEA, and APQP procedures.
  • Performed Root Cause Failure Analysis (RCFA) and Failure Modes, Causes and Effects (FMEA) analysis.
  • Utilize engineering tools to solve problems: FMEA, Process Modeling, Design of Experiments, and Software Development.

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14. Technical Support

high Demand
Here's how Technical Support is used in Process Engineer jobs:
  • Consulted and provided key technical support for redesign of aircraft/jet engine customer machining facility to a lean, cellular manufacturing operation.
  • Controlled project costs and expenditures and provided technical support and performed direct maintenance work on equipment to maintain production efficiency.
  • Provided continuous technical support to manufacturing department to ensure efficient, on time and on budget customer-focused production and satisfaction.
  • Provided technical support for daily plant activities as well as managerial responsibility for teams of Chemical Operators and Engineering Associates
  • Provided technical support to production members while interfacing with peers to drive continuous improvement efforts for the manufacturing process.
  • Provided technical support to manufacturing area to avoid interruption of continuous operations and maximize process performance and execution.
  • Provided daily technical supports and fast-pace problem solving to Wafer Fabrication manufacturing department to ensure a smooth operation.
  • Provided technical support for the paper machine area, including daily emergent troubleshooting and Lean Manufacturing task teams/initiatives.
  • Provided technical support to production and quality departments on daily operational issues and made recommendations where necessary.
  • Provided manufacturing technical support, monitored and improved production quality, and problem solved off quality rejections.
  • Provided technical support on facility's safety initiatives while designing or redesigning work processes to minimize injuries.
  • Provided technical support and process improvement to the production group at a printed circuit board manufacturing facility.
  • Provided timely and cost effective technical support for complex problems, projects and unit operating improvements.
  • Provided daily technical support to the Production Group to maintain productivity levels and improve quality performance.
  • Provided 100% technical support required on manufacturing areas to reduce downtime and improve equipment efficiency.
  • Assisted in administrative issues with other facilities and provides technical support for expediting product/process related issues.
  • Provided daily technical support to the TiO2 Mining production facilities, including troubleshooting operations issues.
  • Provided technical support for product development and production activities on a major LMDS telecommunications system.
  • Provided key technical support for facility shut down to allow execution of major maintenance activities.
  • Provided technical support concerning product functionality to both the production unit and quality assurance departments.

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15. New Equipment

average Demand
Here's how New Equipment is used in Process Engineer jobs:
  • Identified recurrent problems to recommend and/or implemented the upgrades of current equipment and the purchase of new equipment within regulatory requirements.
  • Managed the introduction of new equipment from initial justification to production release in order to increase productivity and reduce defects.
  • Developed multiple process, quality, and machine performance specifications for new equipment programs to support manufacturing of Ignition components.
  • Coordinate the efficient and effective specification, procurement and installation of new equipment and upgrades with suppliers and sub-contractors.
  • Process engineering responsibilities including the installation and maintenance of new equipment, calibration, creation of manufacturing work instructions.
  • Analyzed production data, quantity shipped versus quantity produced to focus operations / engineering group and justify new equipment.
  • Provided process engineering and installation support for new equipment, as well as statistically stabilizing and characterizing existing processes.
  • Procured of new equipment when necessary, and assisted team members with laboratory equipment use with design of experiments
  • Support proposal and contract work by analyzing thermal boiler performance on new equipment for utility and industrial application.
  • Worked with local, national and international machine manufacturers to evaluate and purchase new equipment and technologies.
  • Coordinated sulfuric acid transfer automation project involving design, installation, and programming of new equipment.
  • Coordinated process improvement trials, new equipment qualification, new product qualification trials and component development.
  • Drafted specifications, qualification protocols, reports, and standard operating procedures for new equipment.
  • Conduct new equipment and material evaluations and submit proposals to management based on supporting data.
  • Led production and cross-functional process teams and directed projects involving new equipment and process implementation.
  • Created and maintained operational and service procedures related to current and/or new equipment and processes.
  • Supported new equipment installation and process qualifications - matching tool performance to customer specifications.
  • Owned and wrote user-requirement specifications for error recovery, new equipment/technology and ISO compliance.
  • Designed, fabricated and assembled new equipment for pressure testing of fuel evaporator canisters.
  • Evaluated space available, proposed facility modifications and managed modifications to accept new equipment.

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16. IDS

average Demand
Here's how IDS is used in Process Engineer jobs:
  • Investigated solids-related process constraints, including growth inhibition, sugar utilization, enzyme requirements, and contamination risks.
  • Generated cost savings of approximately $100K by replacing two process aids with more environmentally friendly alternatives.
  • Managed initial phases of tool engineering including cost estimating and obtaining competitive bids from vendors.
  • Designed and implemented a continuous bulk solids sampler for granular insecticide quality control.
  • Resolved questions concerning unexplained precipitation of radioactive solids in a holding tank.
  • Develop equipment specifications and communicate with vendors for technology information and bids.
  • Experience in requesting equipment quotes/bids, negotiating procurement cost and delivery time.
  • Provide engineering support for design of midstream natural gas development systems.
  • Reviewed air separation plant skids during fabrication process.
  • Distributed materials to production and transferred skids to warehouse
  • Designed fixtures and production/assembly aids.
  • Defined project scopes, gathered vendor bids, obtained permits, submitted capital requests, and performed Management of Change.
  • Decided on most effective arrangement of operations for mixing, crushing and heat transferring gases and liquids for optimum reactions.
  • Review vendors' bids and prepare bid tabs for Off Gas Treatment, Reverse Osmosis, and Autoclave units.
  • Designed layout, solicited and evaluated vendor bids, supervised contractor performance, and gave approval of final product.
  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.
  • Tested and calibrated instruments measuring PH, EC, TDS and TOC in water or sample fluids.
  • Worked with various single use vendors on issues and improvements for skids, manifolds, and software.
  • Develop documentation, visual aids, and work instructions to guarantee safe, and continues lines production.
  • Complete gas, water and solids balance, line sizing, provide process data for instrumentation lists.

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17. Kaizen

average Demand
Here's how Kaizen is used in Process Engineer jobs:
  • Teamed with Safety Director to reduce the number of repetitive motion injuries by resolving ergonomic issues during KAIZEN projects.
  • Led and participated in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Increased production of Face shield assembly by 40% during recent KAIZEN event.
  • Conducted 6 Kaizen events which resulted in profit improvement savings based on improved productivity, improved quality and waste reduction.
  • Team member of implementation of Kaizen/Cellular manufacturing of high psi hydraulic and fuel assemblies for commercial and military aircraft.
  • Supported process improvement initiatives for multiple business units by documenting process flows and identifying bottlenecks and kaizen opportunities.
  • Conducted Kaizen and SMED events, performed statistical analysis, and executed 5s initiatives to increase production efficiency.
  • Implement systemic solutions and improvements through Kaizens to increase equipment and process efficiency as well as productivity.
  • Implemented kaizen concepts to develop and revise manufacturing processes encompassing mechanical, electrical, and manufacturing engineering.
  • Led interdisciplinary teams to introduce lean manufacturing methods through Kaizen activities and 5S practices.
  • Assisted in using Kaizen techniques in transferring from traditional manufacturing to lean manufacturing.
  • Facilitated ten kaizen events to implement lean manufacturing tools to improve plant performance.
  • Support the Manufacturing and Non-manufacturing/Support Department in the coordination and implementation of Kaizens.
  • Provided problem solving for existing production lines, including reorganizations utilizing Kaizen principals.
  • Process Engineer Supported daily operations and implemented productivity improvements with Kaizen events.
  • Participated in numerous Kaizen events to identify and eliminate product flow waste.
  • Spearhead Kaizen/continuous improvement projects to reduce costs in existing products and processes.
  • Participated in numerous Kaizen events as technical representative for wire production.
  • Lead innovation utilizing tiger team problem solving and kaizen improvement methodology.
  • Participate in numerous Kaizen events to ensure efficient plant operations.

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18. Production Process

average Demand
Here's how Production Process is used in Process Engineer jobs:
  • Evaluated existing processes and configuring manufacturing systems to reduce cost, improve sustainability and develop best practices within the production process.
  • Work developing and administering incentive program, performed time studies and also supported the production process with technical specifications.
  • Increased OEE of blade production process by 35% and introduced improvements globally Provided engineering/documentation/training support for 500+ production personnel
  • Conferred with management, engineers, and supervisors regarding manufacturing capabilities to facilitate production process in the plant.
  • Gathered and analyzed data, implemented solutions to complex problems involving operational, production process and technical aspects.
  • Worked closely with internal customers and peers to ensure production processes were matched to internal manufacturing capabilities.
  • Process development for new production tooling, continuous process improvement, and documentation of existing production processes.
  • Documented SOP procedures for production process flow and performed design of experiments using statistical process criteria.
  • Provided process improvements and troubleshooting of production process issues for capacitor build and capacitor termination departments.
  • Developed process improvement procedures to streamline production processes, reduce changeover times and decrease unplanned downtime.
  • Identified, developed, and implemented improvements to production processes in accordance within quality program guidelines.
  • Evaluated production processes and implemented tool design improvements to maximize efficiency, accuracy, and safety.
  • Incorporated ideas on improving the compliance, capacity, productivity and efficiency of production processes.
  • Maintain the operational performance of production processes and regulations for the manufacture of medical products.
  • Developed floor layouts and production processes including gauging and quality requirements for new transmission components.
  • Investigated, identified and improved production processes by observing manufacturing processes on the manufacturing floor.
  • Design and implement effective production processes, bill of materials and quality inspection requirements.
  • Re-engineered a money losing high profile automotive headliner production process into a commercial success.
  • Performed feasibility tests and application development to incorporate the operation into the production process.
  • Communicate manufacturing capabilities, production schedules, or other information to facilitate production processes.

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19. Data Analysis

average Demand
Here's how Data Analysis is used in Process Engineer jobs:
  • Achieved greater than 50% alignment time reduction by integrating data analysis and parametric correlation for process optimization and product upgrades.
  • Developed and oversaw the implementation of LED production runs, utilizing data driven process decision making based on in-depth data analysis.
  • Led process troubleshooting through data analysis and delivered recommended corrective actions, thereby altering culture of department and improving productivity.
  • Led Engineering Run at CMO where responsibilities included process improvement recommendations and implementation, data analysis, and monitoring stability.
  • Mentored technicians in data analysis techniques to ensure consistent around-the-clock containment support for issues of significant impact to yield.
  • Provide data analysis support for projects related to cost-reduction, manufacturing excellence, reliability, and capital project implementation.
  • Led and participated in cross-functional teams to identify and resolve technical issues while conducting appropriate testing and data analysis.
  • Designed and implemented a Metric Board with data analysis for each department for better information distribution and visual understanding.
  • Involved large amounts of data analysis, drawing practical conclusions and producing business cases for further capital expenditure.
  • Implemented statistical process control techniques, production control plans, and daily production data analysis techniques for supervisors.
  • Provided end-to-end pilot plant research and data analysis for process development and commercialization of carbon negative fuel process.
  • Performed routine data analysis and followed established procedures for all responsible units while reporting to lead engineer.
  • Eliminated a two year backlog in technical report publications and improved technical data analysis and report quality.
  • Participated in facilitating continuous improvement through data analysis, quality initiatives, and implementing corrective actions.
  • Conduct statistic data analysis on key quality measures, identifying improvements and delivery of appropriate solutions.
  • Conducted process study: operation data analysis and process simulation study for middle distillate yield maximization.
  • Conducted evaluation and data analysis for R&D manufacturing including product/process development and applications optimization.
  • Conducted detailed data analysis using statistical tools to determine productivity bottleneck and area for improvement.
  • Conducted detailed data analysis and provided design requirements that assisted in proposing an efficient layout.
  • Lead cross-functional teams in major loss reductions activities using improvement methodology and data analysis.

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20. Troubleshoot

average Demand
Here's how Troubleshoot is used in Process Engineer jobs:
  • Provided process engineering technical service for this organic chemicals plant, including preparation of operating procedures and troubleshooting progress reports.
  • Support of day-to-day manufacturing process and automation related troubleshooting activities and management / execution of engineering related Work Orders.
  • Provided process engineering support including troubleshooting and deviation reports and investigations for Active Pharmaceutical Ingredient (API) manufacturing.
  • Trained production maintenance technicians in advanced adjustments and troubleshooting techniques for automated assembly process equipment improving yield and productivity.
  • Supported daily machine operations by troubleshooting and establishing process operating parameters and monitoring systems to improve process stability.
  • Worked to procure manufacturing system efficiency by troubleshooting problems and arranging repair or developing a unique temporary solution.
  • Analyze and troubleshoot manufacturing processes and develop systems in order to optimize the process and increase overall efficiency.
  • Provide daily monitoring, troubleshooting, strategic improvements, and unit optimization in a variety of process technologies.
  • Prioritized on-time delivery to customers and engaged cross-functional teams to address production issues and participated in machine troubleshooting.
  • Delivered on-the-job training to other technicians regarding equipment preventive maintenance, troubleshooting, calibration and batch changeover procedures.
  • Provided assistance with process troubleshooting and optimization analyses that improve effectiveness, efficiency and area cost saving.
  • Provided technical support to mechanics on machinery repairs, by troubleshooting and implementing corrective and preventive actions.
  • Monitored, troubleshooted, and advised day-to-day operations of nine refinery process and seven utility units.
  • Traveled to customer sites to troubleshoot their facilities and suggested recommendations to improve their overall operations.
  • Trained customers, field service engineers and manufacturing technicians on equipment operation and basic system troubleshooting.
  • Lead quality resource for all quality added programs including customer interfacing, visitation, and troubleshooting.
  • Support customers by providing on-the-floor support, process troubleshooting, daily process monitoring and technical reports.
  • Focus on troubleshooting and optimization of the Utility area with dedication to safety and environmental compliance.
  • Provide support, technical assistance, and knowledge to manufacturing areas during improvements and troubleshooting situations.
  • Recognize and troubleshoot production problems associated with manufacturing composite material used in commercial and aerospace applications.

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21. Engineering Support

average Demand
Here's how Engineering Support is used in Process Engineer jobs:
  • Provided Equipment Engineering Support and Equipment Installations for advanced Manufacturing Process Control initiatives and to support increased production utilization and planning.
  • Provide engineering support for the production of primary and rechargeable battery assemblies/packs for medical, military, and data acquisition devices.
  • Provided on-site engineering support for six-week plant turnaround resulting in on-time delivery of reactor modifications and a successful catalyst change-out.
  • Provided engineering support for manufacturing of industrial, semi-conductor, and military ceramics from raw material to finished product.
  • Initiated system improvement and material specification changes to achieve reduction in cost * Provided engineering support on existing system.
  • Facilitate root cause analysis and provide engineering support to trouble shoot and identify solutions to resolve technical problems.
  • Provide advanced process engineering support for difficult applications and field troubleshooting for identified process and application equipment problems.
  • Provided primary engineering support in developing and implementing ammunition programs to meet customer's desired technical specification.
  • Provided engineering support in the manufacturing of Tight Buffered Fiber Optic cables for commercial and military applications.
  • Provide engineering support and process, mechanical, and instrumentation troubleshooting necessary to meet all production/customer requirements.
  • Provided engineering support to technicians and operators on assembly floor, including machine maintenance and troubleshooting.
  • Provide Engineering support to production department and monitor process activities to ensure compliance with quality requirement.
  • Provided dedicated engineering support for production personnel on the OEM automotive line for uncured fiberglass.
  • Provided engineering support for manufacturing efficiency improvements required to meet customer demand and business needs.
  • Developed a Process Safety Management Program, and provided engineering support for adhesive manufacturing plant.
  • Provided engineering support to manufacturing floor technicians regarding thermal spray instructions and lab testing requirements.
  • Provided process engineering support for the manufacture of circuit board laminates for cellular applications.
  • Tool engineer, senior tool engineer and process engineering supporting military and commercial programs.
  • Coordinated teams of technical professionals and provided engineering support for business development.
  • Provided engineering support for production, improve productivity, and quality control.

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22. DOE

average Demand
Here's how DOE is used in Process Engineer jobs:
  • Performed DOE experiments to improve coating performance, increase yield and identify optimal process parameters.
  • Utilized DOE basics to improve process yields by varying formulations and polymerization cycle parameters.
  • Developed product definitions and manufacturing methods to meet DOE and military standards.
  • Performed Statistical Analysis such as tolerance intervals, process capability and DOE.
  • Performed capability studies, DOE's and statistical analysis during process validation.
  • Performed DOE to characterize processes that contributed to significant yield improvement.
  • Perform DOE's and present recommendations for capital expenditure evaluations.
  • Executed and analyzed DOE experiments.
  • Managed SPC and preventative maintenance of all process equipment, direct ANOVA and DOE statistical projects for process troubleshooting and optimization.
  • Introduced a DOE validation procedure to all new process brought into the plant and for any process improvements that were made.
  • Investigate problems using Poke Yoke and DOE with the line and for Corrective Action Internal Responses for current assigned production line.
  • Worked closely on new initiatives from inception to production, ran doe's experiments, and analyzed data from different vendors.
  • Experience in DOE Methodology, Surface Preparation process development, Front and back end of line wafer cleaning, post cleans.
  • Implemented a quality defect tracking detection system and resolution team, reducing final assembly abnormalities by 50% utilizing DOE methodologies.
  • Optimized manufacturing processes using Six Sigma methodologies, DOE (Design of Experiments) and SPC (Statistical Process Control).
  • Conducted DOE(design of experiments) to determine the most suitable solution for a given set of customer requirements.
  • Utilize Statistical Process Control (SPC) and Design of Experiments (DOE) methodologies for process improvement and development.
  • Tested and commissioned new processes into six sigma SPC/ISO 9000 manufacturing environment using Design Of Experiments (DOE) analysis.
  • Used Design of Experiment (DOE) methods and Failure Mode Effect Analysis (FMEA) to influence process performance.
  • Designed DOE's for Unit Film Development on prospective new material candidates including analyzing morphology and other Thin Film Properties.

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23. Process Design

average Demand
Here's how Process Design is used in Process Engineer jobs:
  • Provided the overall process design and suggested measures for improvement of manufacturing, thereby increasing productivity and improving manufacturing costs.
  • Analyzed mechanical and structural drawings provided by consulting engineers in accordance with process designs and requirements developed by Kruger Inc.
  • Process Engineer focused on the application of advanced engineering principles to develop new and improved manufacturing equipment and process designs.
  • Developed process designs, technical evaluations, and feasibility assessments of customer requests, for diverse membrane filtration projects.
  • Evaluated the technical risk involved in each proposed process design and determined appropriate contingency plans and allocation of liabilities.
  • Assisted in preparation of Process Design Basis and performed studies/calculations to quantify cost impacts of different revamp options.
  • Recruited for initial manufacturing team charged with product design, manufacturing process design and facility ramp up.
  • Diagnosed chronic refinery operational issues and proposed process design, controls, and procedural changes for mitigation.
  • Performed over pressure analysis for various contingencies and developing process design specifications for modifications in operating refinery.
  • Work cross functionally with Engineering and Manufacturing staff on improving process design and eliminate/reduce process variation.
  • Evaluated process designs and identified methods to improve quality and efficiency; managed process improvement projects.
  • Defined and implemented process design projects and proposals for cryogenic applications and participated in plant start-ups.
  • Executed process design calculations and simulations to ensure that subsequent generated material balances are accurate.
  • Completed process designs for improvement projects to increase productivity and provide technical assistance as needed.
  • Analyzed different process design and optimization scenarios for Hydrogen and Steam production using UNISYM Simulator.
  • Develop manufacturing process designs and coordinate with tooling and equipment sources for construction and validation.
  • Completed front-end process designs that project engineers implemented, increasing capacity and energy conservation.
  • Retained to develop design basis, conceptual and advanced process design and feasibility study/simulation.
  • Researched, coordinated and evaluated all activities related to process design and development.
  • Provided process design and detailed engineering for cooling water and steam generation system.

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24. New Product Development

average Demand
Here's how New Product Development is used in Process Engineer jobs:
  • Communicate operating characteristics or performance experience to other engineers or designers for training or new product development purposes.
  • Collaborated with personnel to institute standardized manufacturing procedures and with clientele on new product development & testing.
  • Participated in the technology portfolio management process to prioritize new product development and assess benefits and risk.
  • Guided technology department in new product development and software conversion efforts to offer customers more functionality.
  • Lead multiple New Product Development teams representing manufacturing during the new product development process.
  • Focused on data-driven diagnostics to support new product development and qualifications with aggressive schedules.
  • Served as Process Development/ Validation representative on a cross functional new product development team.
  • Facilitated a workshop to train MicroAire on standardizing New Product Development Processes.
  • Executed engineering trials and customer requested new product development trials.
  • Managed industrialization and processes for new product developments and launches.
  • Qualified chemicals never-before-used in semiconductor fabrication for new product development.
  • Managed and coordinated new product development trials on manufacturing equipment.
  • Established new manufacturing processes and instructions for new product development.
  • Supported Corporate Research and Development in new product development efforts.
  • Manage new product development projects for electrical insulating material.
  • Worked on new product development and continuous improvement projects.
  • Produced and distributed manufacturing guidelines supporting new product development.
  • Planned and executed new product development machine testing.
  • Assist in new product development for manufacturing efficiency.
  • Position: New Product Development Process/Project Engineer.

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25. Process Equipment

average Demand
Here's how Process Equipment is used in Process Engineer jobs:
  • Introduced and participated in commissioning activities for three separate process equipment and drafted associated operating procedures to ensure effective operation.
  • Developed key performance indicators (KPI) for process equipment by studying daily operations and determining critical applications to monitor.
  • Performed equipment engineering functions including modifications of process equipment for enhanced reliability, higher throughput and tighter process control.
  • Identified key variables impacting quality performance, specifically color-forming by-products in process equipment and variable reactor conversion control.
  • Managed 20 operation and equipment technicians on dry etch process equipment qualification and daily manufacturing on all shifts.
  • Provided process knowledge to operations personnel to aid in maintenance/reliability of process equipment, instrumentation and control systems.
  • Performed supporting process calculations for all required process equipment including pumps and compressors using SIEMENS approved software.
  • Developed and implemented process equipment modifications to improve efficiency while ensuring QS9000 and customer requirements were met.
  • Developed new manufacturing processes including: - Process equipment sizing, process energy and material balancing.
  • Supported Cell Manufacturing and Purification suites in process equipment and facility upgrade, troubleshooting and maintenance.
  • Performed quarterly environmental compliance testing of process equipment, troubleshot and improved refinery fired equipment operation.
  • Provided process equipment troubleshooting and automation support for the leading provider of photocopy machines and toner.
  • Mentor operators and maintenance personnel to understand procedures for operation and preventive maintenance of process equipment.
  • Developed technician training modules to provide education of mechanical and process theory of process equipment.
  • Provided simulation expertise and confirmed design conditions for pipe support structure and process equipment location.
  • Process engineer responsible for production operations, automation of process equipment, and life-safety systems.
  • Manage budget for all process equipment including consumables, bulk materials and equipment preventative maintenance.
  • Identified key process equipment needs and increased process capability for unit operations at the facility.
  • Monitored production processes to ensure that process equipment maintenance maximum level of efficiency and output.
  • Detailed planning of preventive maintenance and replacement activities of process equipment for semi-annual plant shutdowns.

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26. CNC

average Demand
Here's how CNC is used in Process Engineer jobs:
  • Designed and integrated multiple manufacturing cells utilizing robotics, finishing equipment, vision inspection systems and CNC machinery.
  • Maintained and developed all necessary manufacturing process/production operating procedures relating to all CNC and secondary equipment.
  • Combined handwork operations by utilizing CNC machining capabilities, resulting in efficiency and productivity increases.
  • Designed and developed tooling for assembly operations and programmed CNC machines
  • Acquire and implement CNC technology as needed per manufacturing requirements.
  • Established micro-electronic component removal procedure with computer-controlled CNC/milling center.
  • Operated CNC machining parameters Calibrated Machines and Equipment.
  • Handled secondary operations like CNC machining.
  • Programmed various NC/CNC machining applications.
  • Develop continuous improvement projects with defined goals of increased productivity and reduced cost in the CNC [FANUC] machining areas.
  • Worked closely with Material Science Engineering Department and CNC Machining Departments to develop and implement the most cost effective manufacturing processes.
  • Develop most effective solutions to production and quality problems that are related to material, process, tools and CNC programs.
  • Utilized AUTOCAD software with SURFCAM software to CNC machine Weld wheels, templates, and any other machinery tasked to build.
  • Trained and supervised line maintenance team responsible for setting up and maintaining high-volume production line utilizing manual and CNC equipment.
  • Tasked to Purchase 3 new Fixtures Sets for a new Heller CNC Milling Center plus backups for our existing fixtures.
  • Developed a modifiable CNC program for new parts that decreased the cut time versus a manual machine by 50%.
  • Job Entailed: Scheduling, CNC programming, Engineering, and tooling support for the machine shop division.
  • Determined material requirements, created process instructions and engineering drawings, designed tooling, and programmed CNC equipment.
  • Evaluated and improved on processes and manufacturing systems within CNC rout, electrical testing and secondary drill operations.
  • Transferred and/or edited commands from log books to computer numerical control (CNC) modules for injection-molding processes.

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27. Process Flow Diagrams

average Demand
Here's how Process Flow Diagrams is used in Process Engineer jobs:
  • Generated process flow diagrams, equipment specifications, material & energy balances, and safety review plans for state-of-the-art technology.
  • Prepared heat and material balances, process flow diagrams and equipment specifications for chemical, refinery and pharmaceutical manufacturing processes
  • Support Regulatory filings by providing process flow diagrams, process descriptions and justification for process implementations or changes.
  • Develop process flow diagrams, piping & instrument diagrams, general arrangements and equipment specifications/data sheets.
  • Developed Process Flow Diagrams and Piping & Instrumentation Diagrams that defined automated plant production operations.
  • Created and maintained process flow diagrams which incorporated material balances and estimated equipment capacities.
  • Developed process flow diagrams and develop heat and material balance for proposed facility.
  • Created operator friendly process flow diagrams to help train operators and improve efficiency
  • Generated process flow diagrams and performed various mass and energy balance calculations.
  • Developed process flow diagrams for distillation and polymerization process areas.
  • Developed Process flow diagrams for typical plant processing facilities.
  • Process: Prepared and verified Process Flow Diagrams, Process Data Sheet, Equipment Layout, Conceptual Layout and Material Balance.
  • Develop Process Flow Diagrams, Piping and Instrument Diagrams for compliance with contract documentation and basic engineering design documents on projects.
  • Created P&ID's, process flow diagrams, and a mass and energy balances for site PSM documentation program.
  • Direct APV's drafting staff to develop preliminary Process Flow Diagrams, Piping and Instrumentation Diagrams and General Arrangement Diagrams.
  • Reviewed CIP process flow diagrams, extraction drawings, device sequences, and functional specifications during the design phase.
  • Created process flow diagrams, piping and instrument diagrams, and drawings of equipment assembly to meet client specifications.
  • Create industry-standard Process Management Plan derived from Process Flow diagrams that are driven from the part's Process Routing.
  • Provided process flow diagrams, P&ID & plant equipment layouts to each facility for speed improvements.
  • Created equipment list, process flow diagrams, and Heat and Material Balances for each of these units.

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28. PLC

average Demand
Here's how PLC is used in Process Engineer jobs:
  • Developed revisions to PLC logic that enhanced equipment operation resulting in significant yield and productivity improvement.
  • Supervised and trained operators over the PLC controlled systems including membrane separation unit and evaporation system.
  • Designed rigorous pilot test elements for process validation of a production floor PLC-controlled mechanical system.
  • Developed and tested PLC algorithm to analyze and estimate logarithmic decay of battery voltage.
  • Detailed engineering drawings were completed specifying electrical controls, PLC terminations and piping.
  • Designed and implemented a high production PLC controlled manufacturing test system.
  • Design custom PLC applications for autonomous operation of centrifuge equipment.
  • Performed start-up and normal/emergency shutdown including DCS and PLC operation.
  • Design and fine-tune automated PLC/DCS control systems to improve production efficiency
  • Completed kinematic analysis for the PLC-based automated control system.
  • Designed and processed the PLC control panel with the detail to meet the standard, safety, and the specification required.
  • Furnished process parameter information / data to develop Process Logic Control (PLC) being developed by instrumentation and controls group.
  • Maintained data for molding machines fill gun air pressure in correlation to foam densities and all PLC set points accordingly.
  • Design and implementation of PLC System: running electrical and pneumatic lines, select valves, actuators, pumps etc.
  • Implemented new and innovative techniques to reach optimization of assembly process by integrating PC, PLC and other control systems.
  • Worked with Texas Machine Tool from Waco, who built the system and integrated the PLC control for it.
  • Engineered and programmed PLC controlled DC drive system that optimized product flow, reducing scrap on the production line.
  • Improved carbon adsorption tower performance by 15% through the addition of sensors and programming the PLC control system.
  • Support the technical team in troubleshooting of Molding, Electronic, PLC, Hardware, Software and Mechanical failures.
  • Worked on the installation, start-up, and debugging of new Allen Bradley PLC based batch mixing system.

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29. Pfds

average Demand
Here's how Pfds is used in Process Engineer jobs:
  • Developed material and energy balances, prepared PFDs, wrote process descriptions, sized equipment, and estimated utilities consumption.
  • Prepared scope and design documents and modified/created PFDs and P&ID's for various PG&E projects.
  • Involved in all facets of design from developing PFDs and P&ID's to designing equipment.
  • Prepared sizing of waste treatment reactor, centrifuge, and spent solvent equipment, drafted PFDs.
  • Prepared and design hot cooling water loop for GT-Solar & MSA CVD reactors & drafted PFDs.
  • Assisted on up-gradation of P&ID and PFDs and performed heat and material balance.
  • Prepared sizing a fresh water tank & potable water distribution tanks and drafted PFDs.
  • Used HYSIS to analyze process cut points and to fine tune project PFDs.
  • Prepared /Modified process and utility PFDs and P&ID's.
  • Created Block Flow Diagrams, PFDs of different sites.
  • Prepared PFDs for demonstration level plant.
  • Used the process documents such as PFDs, P&ID's, and Equipment Data Sheet.
  • Developed SOP, PFDs, ISO documents and P&IDs using AutoCAD for smooth operation of process plant and audits.
  • Prepare PFDs, P&IDs, cost justification; process, equipment and layout specifications for small plant projects.
  • Developed PFDs, design basis, process description, equipment datasheets, flare load summary for the flare system.
  • Prepared PFDs, EFDs, equipment data sheets and material requisitions (tank farm and pumping systems).
  • Worked with quality and operations to design and update Operating Procedures, P&IDs, and PFDs.
  • Collaborated with engineering draftsman to review and update P&IDs, PFDs, and isometric drawings.
  • Performed process studies, simulations, prepared equipment specifications and development of PFDs and P&IDs.
  • Provided detailed process engineering by preparing P&IDs, PFDs, Engineering Packages and field support.

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30. Assembly Line

low Demand
Here's how Assembly Line is used in Process Engineer jobs:
  • Simulated (Arena) improvement alternatives for high-speed semi-automated assembly line and doubled throughput with operational changes and equipment improvements.
  • Modified plant layout to create balanced assembly lines that consolidated operations, eliminated walk times, and increased productivity.
  • Sustained a hermetic and plastic assembly line including all optical inspections in compliance with Military standards.
  • Designed and implemented automated assembly lines, developed line maintenance procedures and created line maintenance manuals.
  • Designed a step-by-step printer assembly diagram that increased efficiency and accuracy of assembly line production.
  • Lead process improvements for circuit breakers assembly lines, metal stamping and electroplating operations.
  • Administered effectual support with process and manufacturing engineering activities in the final assembly line.
  • Designed and implemented manufacturing processes to support assembly line production of RO units.
  • Installed, commissioned and optimized the assembly line for maximum capacity utilization.
  • Applied knowledge in production administration to balance assembly lines and optimize efficiency.
  • Served as assembly line advocate, communicating operational feedback to design engineers.
  • Created and maintained a preventative maintenance schedule for assembly line equipment.
  • Validated assembly line production to verify parts and tolerances were acceptable.
  • Design and establish functional electrical cable production assembly lines and processes.
  • Provide sustaining engineering support for assembly lines producing navigational products.
  • Provided instrument maintenance and troubleshooting support for packaging assembly line.
  • Cost reduction analysis, focusing on assembly line automation.
  • Coordinate processes on assembly line to ensure optimum efficiency.
  • Developed preventative maintenance program for the assembly lines.
  • Developed improved setup fixtures for various assembly lines.

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31. Hazop

low Demand
Here's how Hazop is used in Process Engineer jobs:
  • Provided in-depth technical leadership in defining, analyzing and documenting corrective action for over 100 scenarios supporting HAZOP/process hazard analysis.
  • Developed corporate strategy and documentation around safety review policies, including HAZOP and LOPA
  • Participate in HAZOP and Model reviews and incorporate any design recommendations.
  • Participated in HAZOP study and followed up on recommendations provided.
  • Participated in plant modifications and reviewed expansion projects HAZOP.
  • Participated in refinery PHA/HAZOP review sessions.
  • Conducted Safety HAZOP and implement recommendations.
  • Participated in and facilitated HAZOP meetings.
  • Participated in PHA and HAZOP and Engineering Design Reviews for related projects to ensure all safety concerns are identified and implemented.
  • Participated in HAZOP/LOPA review, assisted in closing HAZOP/LOPA action items, attended SIF/SIL training and participated in SIF/SIL definition workshop.
  • Used PERD system to document changes made in PIDS and assisted as HAZOP secretary at the project HAZOP meetings.
  • Developed overall process concept, P&ID's, equipment and instrument specifications, and leading preliminary HAZOPS.
  • Utilized ChemCad to size relief valves, prepare reports for HAZOP studies, field investigated process and HAZOP issues.
  • Participate in HAZOP, FAT (Factory Acceptance Test)/SAT (Site Acceptance Test) at customer facilities.
  • Participated in HAZOP & LOPA meetings with the responsibility of providing responses and recommendations to process safety issues.
  • Performed consistency checking and incorporated comments from Initial Client Review and HAZOP meetings to P&ID's.
  • Led P&ID review meetings, and participated in HAZOP and LOPA meetings with plant operators personnel.
  • Conducted FMEA analysis (HAZOP) for chlorine gas generation and handling, cooling tower and titanium handling.
  • Performed PHA & PSM functions including HAZOP participation, resolution of HAZOP recommendations, MOC preparation & review.
  • Participated in model reviews, project estimation, process hazard analysis (PHA), and HAZOPS.

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32. Heat Exchangers

low Demand
Here's how Heat Exchangers is used in Process Engineer jobs:
  • Developed design basis documentation specifying intended equipment function for heat exchangers, vessels, pumps and their associated control systems.
  • Supervised process lines preparation, commissioning of catalytic reactors, heat exchangers and fired heaters through interdepartmental coordination.
  • Researched and evaluated used heat exchangers for compatibility in our facility.
  • Provided support for existing business manufacturing heat exchangers.
  • Performed heat exchangers calculation using BJAC simulation program.
  • Prepared technical specification of pumps and heat exchangers.
  • Procured particulate control device and various heat exchangers.
  • Designed heat exchangers for organic and inorganic processes.
  • Executed equipment sizing calculations and development of design basis for pumps and heat exchangers using HYSYS, HTRI, and Pipe-Flo.
  • Developed process specification data sheets for process equipment including heat exchangers, pumps and pressure vessels for Ethylene and LNG projects.
  • Sized solids unloading systems, reactors, mass transfer towers, compressors, heat exchangers, pumps, and separation vessels.
  • Compared different thermal rating cases for heat exchangers using HTRI - determination of design cases, extracting heat curves from HTRI.
  • Performed energy and material balances, specified and sized various process equipment (vessels, heat exchangers, compressors).
  • Design & oversee the assembly of small skidded systems which would incorporate heat exchangers, pumps, valves and instrumentation.
  • Coordinated with peers to design various pieces of process equipment such as heat exchangers, pressure vessels, and columns.
  • Reviewed mechanical equipment specifications and drawings of compressors, heat exchangers, pumps, vessels, according to process conditions.
  • Checked out and replaced or repaired any and all valves, actuators, heat exchangers, sensors and pumps.
  • Prepared preliminary equipment specification data sheets for distillation columns, pressure vessels, pumps, compressors, heat exchangers.
  • Developed efficiency calculations for fired boilers, gas turbines, desalination units, heat exchangers, and fuel/steam systems.
  • Performed calculations for different projects involving pumps, heat exchangers, control valves, and other types of instrumentation.

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33. Process Changes

low Demand
Here's how Process Changes is used in Process Engineer jobs:
  • Provided training to manufacturing leads and production personnel on process changes and improvements, and utilization of new automated drilling machine.
  • Identified reaction issues and implemented process changes that were critical to achieving quality specifications and successful completion of project.
  • Created production and quality improvements through equipment and process changes, and operator training for lead/acid battery production.
  • Implemented effective cost saving measures through vendor and process changes and developed an improved operator-training program.
  • Direct and implement process procedures for reducing customer risk during implementation phase of manufacturing process changes.
  • Coordinated and supervised installation of projects; trained operators/maintenance on process changes and new equipment.
  • Evaluate quality issues performing root-cause analysis and implementing process changes to eliminate operator error.
  • Implemented process changes allowing for greater flexibility, more energy savings and increased production.
  • Developed and executed process changes to increase product run ability and manufacturing efficiency.
  • Identified surface micro-damage in substrate and developed process changes to eliminated damage.
  • Reviewed and authorized technical reports for process changes and process improvement projects.
  • Led and delivered several Non-Conformance Report (NCR) investigations/implemented process changes.
  • Performed verification testing for process changes and new product introductions.
  • Developed solutions for production process issues and implemented manufacturing process changes
  • Trained operators on process changes and reinforce critical operating parameters.
  • Created new documents reflecting process changes or additions and implementation.
  • Developed process changes for new device qualification and production.
  • Evaluated further process changes and procedures modifications.
  • Recommended and implemented desired state process changes.
  • Recommend process changes & coordinate implementation.

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34. Hysys

low Demand
Here's how Hysys is used in Process Engineer jobs:
  • Trained extensively on Distillation column simulation and sizing using AspenTech HYSYS.
  • Used HYSYS simulation to evaluate and perform steady states/dynamic depressurization calculation.
  • Determined efficient process on HYSYS and Pipe-Flo simulations.
  • Simulated overhead stabilizer compressor system in HYSYS.
  • Create AspenHYSYS simulations to determine feasibility.
  • Develop simulation models using AspenHYSYS.
  • Performed HYSYS process simulation & optimization of various schemes for integrating LNG / NGL plant using Phillips Optimized Cascade LNG Process.
  • Performed depressurization simulation and study utilizing HYSYS software to determine blow down relief rate and minimum design temperature of the plant.
  • Involved in the process scale up of the drug manufacturing process from pilot plant operations, and process simulation using HYSYS.
  • Performed detailed hydraulic calculations for pumps, pressure safety valves and process equipment and piping through the use of HYSYS.
  • Performed 5 process and sensitivity studies using simulation software including, Pro/II, ProTreat, HYSYS, ChemCad and more.
  • Familiarized and learned many process engineering tools such as HYSYS Simulation, HTRI, PRO II, BESTPIPE, VISIO.
  • Created Heating Medium and Cooling Medium system loops in HYSYS and developed Heat and Material balances for those systems.
  • Worked with technical service department to evaluate the feasibility of the conversion by simulating the process in HYSYS.
  • Designed and validated relief systems using software like SuperChems, Aspen HYSYS and Excel for process and utilities.
  • Experience with simulations, equipment sizing, and safety valve relief loads via Aspen HYSYS and Honeywell UniSim.
  • Designed gas processing plants (separation, sweetening, and dehydration using HYSYS simulation) and sized equipment.
  • Updated HYSYS Model for process simulation to incorporate new engineering design philosophy, capacity and updated line sizes.
  • Produced and Performed ASPEN and HYSYS Simulations, Model Reviews, Calculations, and Reports for Case Studies.
  • Design Basis, Equipment List, Process Simulations using Aspen HYSYS and Heat and Material Balance table generations.

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35. Process Optimization

low Demand
Here's how Process Optimization is used in Process Engineer jobs:
  • Worked on process optimization for flow dynamics calculation performing Pump Hydraulics and Line Sizing and Compressor Set-out Pressure Calculations.
  • Involved with operations for incident investigations, including root cause analysis, and follow-up safety and process optimization recommendations.
  • Implemented process optimization procedures to identify process bottlenecks and expanded capital capabilities to increase yield by 23%.
  • Participated in customer related problem solving, process optimization, equipment selection and customer audits and visits.
  • Improved productivity and process optimization activities, which resulted in a 31% reduction in cost-per-wafer expenditures.
  • Perform process optimization of advanced device wafer processing equipment for new manufacturing facilities within the company.
  • Performed statistical analyses, defect and failure analyses, and capability studies for process optimization.
  • Characterized mechanical, optical, and electrical properties of thin films for semiconductor process optimization.
  • Modeled process systems using simulation software to determine a design basis for process optimization.
  • Contributed in multiple cross-functional teams involving machine design, process optimization, and operations.
  • Identify opportunities for process optimization, process redesign, or development of new process/policies.
  • Integrated in-house models with third-party engineering software to implement process optimization and control solutions.
  • Lead injection molding process optimization activities including cycle time reduction, secondary operation streamlining.
  • Estimated costs related to layout designs including equipment and assisted in process optimization.
  • Developed matrix for labor expense and material cost for establishing structured process optimization.
  • Assisted in identifying, analyzing, and correcting manufacturing issues for process optimization.
  • Participate in process optimization audits for energy efficiency and improve overall system efficiency.
  • Performed process optimization simulations with ChemCad 6.0 to identify key process improvements.
  • Process optimization, Quality Manager, Introduction of new products to manufacturing.
  • Facilitate process optimization employing methods for enhancements to quality and cost reduction.

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36. Process Capability

low Demand
Here's how Process Capability is used in Process Engineer jobs:
  • Characterized and optimized etch processes, resulting in defect reduction, improved process capability, and improved product yield and reliability.
  • Provide technical and operational support to the films manufacturing process to ensure continual improvements in process capability, quality and productivity.
  • Developed Injection Molding processes for prototype lenses to ensure process capability in manufacturing utilizing DOE's and Capability Studies.
  • Updated inspection process capability limits through statistical analysis of historical data to reduce the number of non-value added investigations.
  • Employed statistical tools to track process capability and determine root cause of deviations from specification to implement process improvements.
  • Measure process capability and develop control plans both internally and externally to identify risk and establish mitigation plans.
  • Led Variability Reduction Team including the reduction of warranty costs, improved process capability and external customer metrics.
  • Evaluated Truck Steering Gear processes and improved process capability and production volume while maintaining and improving quality standards.
  • Maximized process capabilities in an adhesive tape manufacturing plant utilizing coating weight sensors and performing process capability studies
  • Instituted statistical process trending of residues from equipment surfaces to provide risk-based limits optimized through process capability.
  • Perform process characterizations and process capability studies to ensure product built on equipment comply with customer specifications.
  • Used statistical techniques to ensure new and existing processes met or exceeded existing process capability requirements.
  • Selected to perform statistical analysis of process capability for site wide project involving current marketed products.
  • Performed statistical analysis of process capability to establish target, upper, and lower specifications.
  • Perform process capability and labor studies, time standard measurements, and other process-related evaluations.
  • Redesigned assembly fixture to achieve process capability which eliminated extra fitting operation over 3 shifts.
  • Managed process capability, continuous improvement initiatives, and equipment in the Tempered Glass Division.
  • Improved molding process capability and production volume of while maintaining and improving quality standards.
  • Conduct studies and analysis on process capability and recommend corrective actions on process problems.
  • Conducted capacity planning and designed a process capability based sampling framework for measurement equipment.

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37. Process Parameters

low Demand
Here's how Process Parameters is used in Process Engineer jobs:
  • Conducted experimental trials and monitored process parameters and quality characteristics for new product development activities in coordination with Sales and Marketing.
  • Process Engineer for Manufacturing Cell --- Manufacturing support responsibilities including the establishment of all process parameters for one manufacturing cell.
  • Optimized process parameters and implemented process improvements in the extrusion, spinning/winding/draw-twisting department in a Nylon tire cord production facility.
  • Support includes establishing process parameters and characterizations in the development of MEMS (Micro Electrical Mechanical Systems) devices.
  • Attend overseas molding trials to develop initial process parameters and necessary countermeasure to provide a production ready injection mold.
  • Designed and executed experiments to improve equipment performance, production processes, including enhancing statistical control of process parameters.
  • Developed, implemented, and analyzed design of experiments to determine process parameters for new powder processing equipment.
  • Analyzed process parameters data collected by building control charts under control limits given using JMP statistical software.
  • Participated in process experiments using information gathered from the mainframe database in order to change process parameters.
  • Monitored process parameters to ensure process specifications are met and in control and to capture improvement opportunities.
  • Maintain several coating processes to produce compliant filters through analysis of results and calibration of process parameters.
  • Analyzed experimental results and assessed various process parameters in order to achieve more desirable processes and/or products.
  • Implemented FDC controls to effectively ensure product containment and disposition when process parameters were in question.
  • Developed, maintained and optimized process parameters for existing products to reduce work-loss and improve quality.
  • Defined optimal process parameters and plant layouts for efficient processing of products using simulation software packages.
  • Monitored critical process parameters to anticipate changes in product quality as well as future maintenance needs.
  • Performed data extraction and analysis of critical process parameters for two commercial drug product customers.
  • Designed experiments to determine and explore critical-to-function process parameters and improve product quality and reliability.
  • Implemented a new automated defect detection system for maintaining process parameters to ensure product quality.
  • Process Evaluation: Equipment modification, manufacturing instructions, defining and controlling manufacturing process parameters.

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38. High Volume

low Demand
Here's how High Volume is used in Process Engineer jobs:
  • Managed a high volume manufacturing line, process improvement, technical support, problem resolution, and quality system implementation/training.
  • Characterize and qualify diffusion processes on redundant and new equipment for high volume production ramp without quality incident.
  • Conducted extensive lab experiments on lactic acid purification and managed its conversion to High Volume Manufacturing factory.
  • Designed and developed PLC controlled custom machinery to perform multiple high volume fabrication processes or finishing requirements.
  • Defined, measured and monitored product non-conformance and defect trends in a high volume manufacturing environment.
  • Worked closely with research and development to transfer developed advanced CMOS processes to high volume manufacturing.
  • Created picture work instruction illustrations and planning for a high volume manufacturing, detail oriented environment.
  • Developed equipment modifications for continuous improvement of high volume packaging lines of blood glucose test strips.
  • Developed trial requirements and equipment specifications for the first high volume manufacturing thermal processing equipment set.
  • Implement high volume distillation systems for current and projected chemicals to increase production and efficiency.
  • Developed manual manufacturing lines from prototype build to fully automated high volume production lines.
  • Maintained and optimized high volume manufacturing processes for Sort testing of microprocessor product lots.
  • Investigate and implement mechanical and electrical control improvements used in high volume candle manufacturing.
  • Supervised and supported packaging process from prototype to pilot to high volume manufacturing.
  • Served as technical team member supporting a high volume surface mount manufacturing operation.
  • Provided daily engineering and technical support to the high volume manufacturing facility.
  • Engineered and installed an automatic labeling process for high volume processor assembly.
  • Controlled system downtime and increased productivity levels during high volume periods.
  • Rendered regular engineering support to high volume personal care converting machines.
  • Executed process change/improvement and troubleshot high volume FAB specific issues.

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39. Osha

low Demand
Here's how Osha is used in Process Engineer jobs:
  • Investigated OSHA and EPA environmental, health, and safety compliance requirements and critically reviewed the requirements against existing company procedures.
  • Worked with mechanical engineers to develop technical reports containing OSHA guidelines for chemicals used within the shipbuilding process.
  • Designated company Safety Coordinator, interacting regularly with building Safety personnel with respect to ensuring all OSHA/N.C.
  • Co-developed a process safety management system with pulp mill technical assistant, ensuring compliance with OSHA regulations.
  • Implement Process Engineering and maintenance improvement programs required while meeting JM/OSHA safety requirements.
  • Implemented OSHA required department upgrades to increase operator and machine safety.
  • Worked with Safety/Environmental Coordinator to ensure compliance with EPA/OSHA Regulations.
  • Enforced safety requirements and OSHA regulations.
  • Company liaison: Provided Engineering expertise and interacted with federal and state regulatory agencies (OSHA, CalOSHA and CalARP).
  • Included several sub programs for QC measurements, equipment checks, OSHA and safety audits, various employee forms and more.
  • Provided in-depth material and energy analysis from the plant, also worked with developing safety procedures in accordance with OSHA standards.
  • Performed all risk assessments associated with the AMADA, using knowledge of Occupational Safety and Health Administration (OSHA) standards.
  • Performed Gap Analysis to determine the scope of PSM implementation project to ensure that the OFC Plants were OSHA compliant.
  • Ensured safe and reliable operation of an OSHA regulated refining unit as the technical member of the Process Operating Team.
  • Manage prototype builds & vehicle testing for product development; while maintaining TS16949, OSHA, Environmental and ANSI standards.
  • Managed environment health and safety law/regulations and prepared reports/records as specified by OSHA, EPA, TCEQ and ADEM.
  • Managed all facility setups by coordinating the Group and Contractors to follow all necessary safety measures and OSHA restrictions.
  • Led Process Safety Management Committee (PSM) and managed manufacturing and maintenance efforts to comply with OSHA standards.
  • Served on the Emergency Response Team - Maintained NIOSH and OSHA documentation, hazardous chemical inventories and emergency protocols.
  • Managed the PSI team to ensure full OSHA compliance to close documentation gaps and complete document gathering and organization.

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40. SMT

low Demand
Here's how SMT is used in Process Engineer jobs:
  • Provided training to the SMT manufacturing supervisors and operators detailing all aspects of machine operations, process methodology and safety procedures.
  • Evaluated manufacturing process and SMT equipment, identifying areas for improvement and implementing key changes necessary to optimize performance.
  • Process Engineer with the responsibility of developing SMT process from prototype-stages, to final optimized manufacturing process.
  • Designed and implemented semi-automated SMT process measurement system, including a production dashboard, trend rep
  • Provided process engineering support by developing operations and programs for SMT production equipment.
  • Develop standard operating procedures and processes for manufacturing of SMT products.
  • Provide technical support to SMT manufacturing operations on daily basis.
  • Optimize SMT process performance by utilizing engineering methods and experimentation.
  • Monitored efficiency and effectiveness of SMT and test equipment.
  • Provided SMT technical support manufacturing process during prototype builds.
  • Develop placement programs for SMT electronic manufacturing automated machines.
  • Develop SMT processing parameters of automated assembly equipment.
  • Provide technical support for SMT manufacturing operations.
  • Monitored SMT Process and performed contamination analysis.
  • Key advanced programmer/trainer of SMT applications.
  • Designed; Fixtures and Tools for SMT and Assembly Production (Post), with AutoCAD 2010 and Solid Works 2010.
  • Organized database and created component tables and charts that reduced the time for creating new SMT numerical programs by 60%.
  • Provide quality data /feedback to SMT Through-hole auto insertion, Wave Solder equipment and other programmable manufacturing equipment (non-test).
  • Design innovative fixture resulting in automating and increased (2X) UPH in solder dip process of small outline SMT packages.
  • Utilize Six Sigma DMAIC / SMED process to improve SMT cycle times - Reduced SMT changeover by over 50%.

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41. FDA

low Demand
Here's how FDA is used in Process Engineer jobs:
  • Developed and reviewed operations standards procedures for manufacturing equipment and processes to comply with company standards and FDA regulations.
  • Trained quality inspectors and operators in a three-shift, FDA-regulated location in identifying and troubleshooting technical problems.
  • Determined manufacturing processes and sequence of operations for process improvements for Pharmaceutical components per FDA requirements.
  • Implemented appropriate process validation procedures and documentation to achieve operating efficiency while meeting FDA regulations.
  • Generated required track documentation in order to comply with facility and FDA requirements.
  • Created process validation portfolios to successfully validate over-the-counter products for the FDA.
  • Designed and executed validation protocols for production equipment per FDA regulations.
  • Participate and supported FDA inspections which resulted in Zero observations.
  • Developed and Maintained ISO and FDA-compliant quality/process documentation.
  • Created calibration documentation for FDA compliance.
  • Applied 6-Sigma methodology and make recommendations to make the actual dimensional parts to be in compliance to the FDA ISO13485 documentation.
  • Developed program for ISO 13485 & FDA compliance and maintained ISO 9001:2000 certification by conducting audits and developing standard operating procedures.
  • Perform DOE's and write process validations for product, processes and production equipment in accordance with FDA and ISO guidelines.
  • Ensured that all manufacturing processes were in compliance with ISO, FDA and any other governmental regulations and/or customer's requirements.
  • Participated in ISO, FDA and TUV regulatory audits to support activities related to training, validation and quality.
  • Work with the Regulatory department to create a quality system that will satisfy FDA requirements of instrument configuration control.
  • Create new forms for Device History Records (DHR) in order to comply with FDA and ISO standards.
  • Follow all corporate policy and regulations as well as FDA Quality System Regulations (QSR), ISO 9001 Standards
  • Test Engineer (January- June) Executed test scripts and explored testing of CAD software in FDA/EU regulated environment.
  • Machine Validation and Implementation: Design, fabricate and validate custom manufacturing equipment for FDA Class 3 device production.

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42. Data Collection

low Demand
Here's how Data Collection is used in Process Engineer jobs:
  • Implement process and quality data collection and analysis system * Responsible for managing expenses, purchases, safety and environmental regulations.
  • Streamlined identification of baseline processes across 26 Customer Service Centers across the country by designing and implementing data collection templates.
  • Performed quality control procedures using data collection and analysis techniques to ensure smooth production for the Chemical Spinning Division.
  • Maintained unit emissions monitoring database and provided data substitution values when data collection systems were out of service.
  • Performed data collection and analysis to develop requirements for operations, safety, ergonomics, and quality.
  • Control production process with daily data collection and statistical analysis to prevent shutdowns of production line.
  • Support Quality Engineering on vehicle alignment root cause analysis with data collection to reduce alignment warranty.
  • Implemented automated tool qualifications and post process measurements for improved data collection and process control.
  • Managed and trained technicians on performing equipment qualification preparation, data collection, and operations.
  • Generated standard Mark 40 operation work instruction and established data collection protocol for process monitoring.
  • Supported data collection phase by being available to answer questions regarding the equipment identification.
  • Developed protocols for day-to-day operations, data collection, sampling, and laboratory analysis.
  • Developed criteria for data collection regarding quality failures and developed visual inspection quality criteria.
  • Coordinated regularly with team members to ensure satisfactory data collection for future publications.
  • Redesigned Daily Process Monitoring Forms for better data collection and better process control.
  • Analyzed trends through data collection and categorization to make recommendations to management.
  • Project responsibilities included construction, commissioning, operational data collection and interpretation.
  • Visited international site for data collection, facilitating efficient and productive operations.
  • Manage data collection and reporting mechanisms for corporate measurement and analysis activities.
  • Facilitate, and monitor data collection processes are statistically under control.

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43. Production Equipment

low Demand
Here's how Production Equipment is used in Process Engineer jobs:
  • Developed standards of tooling increasing usability of production equipment, minimized installation time and meeting increasing capacity demands and cost reductions.
  • Developed and implemented improvements to production equipment to decrease downtime, increase productivity, improve quality output and waste reductions.
  • Train production and maintenance personnel regarding equipment operation, adjustments, repairs and maintenance of existing and new production equipment.
  • Perform time studies on production equipment, analyze bottlenecks and establish manufacturing cells to minimize material handling and movement.
  • Supervised 13 staff members and maintained five sets of production equipment for 24x7 operations in a semiconductor fabrication facility.
  • Developed and implemented production equipment and facilities PM programs which resulted in proactive maintenance plans with zero production interruptions.
  • Maintain production equipment and develop improved automated packaging processes for domestic and international production, and facility maintenance.
  • Used process statistical analysis (SPC) to monitor production equipment to insure equipment was meeting production specifications.
  • Support facility maintenance department with facility layout improvement, production equipment sourcing, evaluation and troubleshooting.
  • Repair and maintenance of wiring and control circuitry of production equipment, including trouble-shooting and design/development.
  • Aided in maintaining production equipment at full operational status by repairing and/or purchasing parts or equipment.
  • Process support engineer for Midstream projects, production equipment reliability assessment and natural gas processing/gathering facilities.
  • Designed, specified, installed, and commissioned new production equipment & instrumentation improving operations.
  • Managed a cross-functional team of engineers and technicians to support operation of critical production equipment.
  • Provide technical support to manufacturing technicians by assisting in troubleshooting automated and semi-automated production equipment.
  • Evaluated precision and accuracy of production equipment and engineering drawings to formulate corrective action plan.
  • Purchased over $80,000 of production equipment which reduced bottlenecks resulting in increased production capacity.
  • Procured production equipment and coordinated redesign of the plant layout to increase productivity.
  • Project lead for process flow optimization projects and implementation of new production equipment.
  • Implemented a plant-wide preventive maintenance schedule and procedure for all major production equipment.

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44. BOM

low Demand
Here's how BOM is used in Process Engineer jobs:
  • Validate supplied customer documentation for accuracy including BOM, assembly drawings, component drawings, manufacturing and process specifications.
  • Evaluated findings to formulate corrective action plan and coordinated implementation of plans, BOM verification.
  • Verified all manufacturing documentation including VA's, BOM's, ECO's, Time and Calibration Standards with MRP system.
  • Designed innovative tooling, manufacturing processes and BOM's associated with the fabrication of various components for military and commercial aircraft.
  • Executed product drawing changes using AutoCAD v12, which included BOM corrections and the proper change notification package for Document Control.
  • Analyzed and continuously improved performance of assigned area (safety, quality, BOM usage, and human factors).
  • Created Bill of Material (BOM) and Cost model to determine actual manufacturing cost for new and existing products.
  • Mastered back-scheduling logic which involved understanding EPR process, IAR process, pegging details, BOM structure, BOM types.
  • Designed and gained approval of Secret Level Security Storage Facility for use in stripping B1 Stealth Bomber components and coatings.
  • Process control & implementation (Process implementation of gaming assembly manufacturing and assembly, BOM / ECN management)
  • Structured the BOM into separate assembly levels in order to achieve a greater overview of the manufacturing process.
  • Maintain Corporate BPCS Databases as it relates to BOM's, Process Specifications, and ISO 9002 Standards.
  • Lead preventative maintenance activities and update process & system documentation including P&ID, PFD, BOM.
  • Create and maintain complex manufacturing plans, BOM, work instructions and CADD illustrations to document as-built configuration.
  • Updated all illustrations and work instructions, maintained BOM for production components, and managed preventive maintenance program.
  • Submitted manufacturing change orders (MCO) for BOM updates, component setup, and labor routing times.
  • Helped develop the Bill of Materials (BOM) and operation routers for new and existing product lines.
  • Reviewed all new customer designs for design review, DFM and build of materials (BOM).
  • Managed $250 million dollar customer including NPI, BOM management, Quality, Specialized manufacturing needs.
  • Generate BOM, ECO, SCD, Process Testing Report, and MPI documentation using Agile system.

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45. Hydraulic Calculations

low Demand
Here's how Hydraulic Calculations is used in Process Engineer jobs:
  • Verified and performed hydraulic calculations for control valves and restrictive orifices, utilizing 3D Modeling and hydraulic calculation software.
  • Carried out hydraulic calculations and set equipment requirements for utility systems in expansion of gas oil separation plant.
  • Assisted with Battery limit summaries by gathering Flow properties from hydraulic calculations and Basic engineering package.
  • Performed hydraulic calculations and developed flow and pressure drop information for control valve sizing.
  • Reviewed and approved pump and instrument specifications and pipeline hydraulic calculations of junior engineers.
  • Performed hydraulic calculations, equipment sizing calculations, and pump and compressor calculations.
  • Performed mass and energy balance calculations, hydraulic calculations and required equipment specification/selection.
  • Performed advanced hydraulic calculations and produced corresponding one-line diagrams for complex treatment systems.
  • Performed hydraulic calculations, Relief load estimation and Pressure Safety Valve sizing.
  • Evaluated & Performed Inlet/Discharge Hydraulic Calculations for Relief Devices during Relief Scenarios.
  • Performed detailed thermodynamic and hydraulic calculations for novel equipment design.
  • Performed line sizing calculations, hydraulic calculations and Separation calculations.
  • Performed hydraulic calculations for various pipelines at unit interface.
  • Completed the rectification of the hydraulic calculations.
  • Performed mechanical stress, and hydraulic calculations.
  • Performed thermal and hydraulic calculations.
  • Provided process & hydraulic calculations.
  • Performed various engineering tasks such as hydraulic calculations, pneumatic conveying design, interaction with equipment vendors, and CADD supervision.
  • Performed heat and material balances, PFD, P&ID development, instrument specification, equipment sizing and hydraulic calculations.
  • Design involved equipment sizing, performance of hydraulic calculations, completion of instrumentation data sheets and P&ID modifications.

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46. Value Stream

low Demand
Here's how Value Stream is used in Process Engineer jobs:
  • Led Value Stream Mapping events for Church & Dwight s Baking Soda, Pet Fresh Shakers and Powdered Laundry Detergent structures.
  • Value Stream Process engineer providing support for all day to day activities for ~90 employees in a microscope slide manufacturing plant.
  • Educate value stream leader, lead assembler and hourly associates on lean principles, world class manufacturing & develop their skills.
  • Used lean principles and value stream mapping to exceed OEE targets and come in significantly below the budgeted scrap goals.
  • Conducted time and motion studies and modified value stream to eliminate non-value-added activities thereby minimizing cycle time by 11%.
  • Led a cross-functional team that created a current / future state value stream map of the engineering documentation process.
  • Created facility wide value stream map to drive future state business directives primarily attached to hiring and equipment bottlenecks.
  • Implemented line balance changes, redesigned work cells and facility layouts, participated in value stream mapping activities.
  • Develop process mapping and value stream mapping to find opportunities for waste reduction in the extrusion production line.
  • Created current state value stream mapping of a process which identified a 20% improvement in productivity.
  • Led site leadership team through the value stream mapping process and the identification of improvement opportunities.
  • Developed a Value stream mapping, which can identify the bottlenecks at different processes in plant.
  • Assigned to a key role as Value Stream Assistant during the launch of Value Stream Management.
  • Design a value stream mapping for entire process hence to achieve lean standards in processing.
  • Facilitated lean team meetings in the creation of current and future state value stream maps.
  • Implemented Value stream mapping, for better understanding of production flow within the production departments.
  • Worked on finalizing the Quality Management System, Value Stream Map and Enterprise Resource Planning.
  • Work with internal and external customers to standardize and improve processes throughout the value stream.
  • Applied 5S at different locations in plant and made value stream maps for different processes.
  • Coach and train value stream captains and team members in all areas of Lean methodologies.

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47. Capital Projects

low Demand
Here's how Capital Projects is used in Process Engineer jobs:
  • Managed capital projects including scope, development, quotation, capital investment and all aspects of installation, commissioning and qualification.
  • Collaborated with various cross functional teams including project, validation, quality, manufacturing, maintenance and contractors in implementing capital projects
  • Managed capital projects such as new equipment acquisitions and existing equipment upgrades in order to increase run capacity and improve efficiency.
  • Managed capital projects varying from maintenance replacement projects to new production unit installations averaging over three million dollars annually.
  • Managed and executed capital projects for new process equipment to support electronic printed circuit board and module assembly.
  • Managed several capital projects related to improving mill capacity, packaging equipment, conveyors and overhead cranes.
  • Developed initial economic analysis packages that were used as supporting documentation to make decisions on capital projects.
  • Implement process improvements and lead capital projects across facilities to improve product utilization and standardize production process.
  • Process Superintendent- Responsible for total plant engineering including capital projects, energy conservation and environmental affairs.
  • Managed capital projects, which encompassed purchase and installation of machinery and upgrades to existing equipment.
  • Project engineer for various capital projects for safety, ergonomic, environmental and process improvement.
  • Project Accountability for Return on Investment Capital projects, coordination of opportunities for efficient processes.
  • Process Engineer - Designed small capital projects for refinery operations from conception through construction.
  • Developed basic process engineering packages for several capital projects at a petrochemical Plant.
  • Evaluated capital projects for financial justification and technical feasibility across eleven international facilities.
  • Lead cross-functional teams in implementation of capital projects eliminating waste and reducing costs.
  • Lead modification to system, updated procedures and implemented process related capital projects.
  • Directed process engineering support and developed capital projects for motor manufacturing cells.
  • Completed equipment design specifications for capital projects> Participated in plant start ups
  • Identify opportunities for improved process efficiency and develop capital projects as needed.

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48. Solidworks

low Demand
Here's how Solidworks is used in Process Engineer jobs:
  • Developed manufacturing plan processes and drawings using SolidWorks 2009 in accordance with customer requirements, including medium size riveted assemblies.
  • Customized and redesigned jigs specifically for welding operations using SolidWorks 3.0 and tooling using Pro-E.
  • Used SolidWorks every day updating prints and preparing detailed drawings for requested revisions.
  • Designed substrate fixtures and custom mechanical components for vacuum deposition tools using SolidWorks.
  • Designed and developed mechanical components, products/systems by using SolidWorks.
  • Used SolidWorks to design and implement improved production equipment.
  • Create equipment drawings files with specifications using SolidWorks.
  • Designed fixtures using SolidWorks for precision grinding operations.
  • Design production tooling using SolidWorks.
  • Developed software tools to automatically generate complex 3D CAD models and engineering drawings using the SolidWorks API.
  • Used SolidWorks to design custom vacuum components, UHV Chambers from customer specifications, and coordinated production.
  • Designed production parts, tooling, jigs and fixtures using SolidWorks, EdgeCAM, and CircuitCAM software.
  • Utilize SolidWorks Composer software to create work instructions and standard processes for Manufacturing and Assembly Departments.
  • Read and modify 3D models of spare parts to reduce the risk of failure in SolidWorks.
  • Eliminated the process and cost of outsourcing part/tooling drawings by introducing SolidWorks 3-D Drawing Software Package.
  • Load calculations for truck tire wash ramp structure capacities using SolidWorks Cosmos Express software.
  • Developed 2D fabrication drawing using SolidWorks, bill of materials, standard work instructions.
  • Utilized AutoCAD to develop layout drawings and SolidWorks to fabricate design for casting equipment.
  • Designed prototype parts in SolidWorks, and obtained fabrication services for parts as required.
  • Utilize SolidWorks to design 3D models for molds, tooling, and plant layout.

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49. Cycle Times

low Demand
Here's how Cycle Times is used in Process Engineer jobs:
  • Evaluate process cycle times and implemented Visual Standard Work procedures to increase productivity and effectiveness, minimizing staffing requirements.
  • Implemented cost reductions by troubleshooting and preventing equipment failures and enhancing equipment cycle times.
  • Developed and Optimized Molding processes to reduce cycle times while maintaining critical quality characteristics.
  • Developed Access databases tracking Quality Control inspection information and calculating cycle times.
  • Programmed material-processing robot for improved cycle times and reduced material consumption.
  • Participated in team-based projects aimed at reducing manufacturing cycle times.
  • Managed 8-person Agile team to reduce cycle times by developing a monthly release framework to improve time to market business changes.
  • Lead technical teams that used Lean/Six-Sigma methods to reduce cost/cycle times in current cells and optimized cost/cycle times for new cells.
  • Optimized process flows using constraint analysis and cellular manufacturing techniques to increase productivity, reduce cycle times, and increase quality.
  • Utilized 6 Sigma and Lean tools to decrease the monthly and quarterly cycle times to complete and publish the financial reporting.
  • Determined how to calculate OEE cycle times for unconstrained operations based on the bottleneck for production lines in Single Piece Flow.
  • Reduced cycle times plant wide by 24% which increased output and the elimination of overtime to meet customer demands.
  • Performed melt comparison studies, moisture analysis and gate seal studies to ensure consistent part weight and optimum cycle times.
  • Worked closely with maintenance and production in efforts to improve yields, decrease cycle times, and increase tool capacity.
  • Developed product mix reporting model, improving capital investment decision making and reducing product cycle times by over 10%.
  • Reduce Injection Molding cycle times and improve throughput while reducing scrap and customer complaints by implementing Universal Molding principles.
  • Developed new recipes to reduce non-conforming cures by over 20% and reduce cure cycle times by 5%.
  • Define and complete process flow charts, value stream maps, and cycle times for all production departments.
  • Provided Engineering services to improve quality, cycle times, technologies, fixture design, and manufacturing efficiency.
  • Worked closely with tooling engineers in identifying process and tooling modifications to improve cycle times and product quality.

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50. PHA

low Demand
Here's how PHA is used in Process Engineer jobs:
  • Possess over 5 years of experience in process engineering, commissioning and qualification within the pharmaceutical and biotechnology industry.
  • Audited initial phase checklists as well as communicated both positive results and opportunities for improvement to the superintendents.
  • Developed a single phase emulsification processes to reduce manufacturing complexity and applied the process to various commercial products.
  • Tested automation logic and alarms on automation phases and developed phase parameters in preparation for qualification testing.
  • Compare economic feasibility of thermal oxidizer technologies and suggest path forward for next phase of scrubber replacement.
  • Project Manager responsible for all phases of equipment procurement and ensuring that equipment meets internal specifications.
  • Visited customers with Director of Production and interfaced with those customers during production phases.
  • Designed and installed a new $750,000 asphalt application machine with automatic centering capability.
  • Assisted with several product transfers across global facilities during a corporate restructuring phase.
  • Interfaced with ExxonMobil refinery operators and engineers during the project execution phase.
  • Designed room layouts for new laboratory and pharmaceutical pilot plant facilities.
  • Position required heavy emphasis on process and equipment sustaining and improvement.
  • Prepared training on cleaning process specifics for supervisors and pharmaceutical operators.
  • Led process/product improvements through development, experimentation and scale-up phases.
  • Ensured optimal yield with emphasis on sterility and quality assurance.
  • Provided product analysis of the freeze-dried pharmaceuticals to optimize processes.
  • Assisted in monitoring various project expenditures throughout the implementation phase.
  • Developed procedures and designed facilities to produce Cutback Asphalts.
  • Supported engineering, validation and operations in pharmaceutical manufacturing.
  • Performed preliminary PSV calculations during detailed engineering phase.

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20 Most Common Skill for a Process Engineer

Process Improvement19.2%
Cost Savings7%
Sigma6.3%
Statistical Process Control6.2%
Product Quality5%
ISO4.7%
New Process4.6%
CAD4.2%

Typical Skill-Sets Required For A Process Engineer

RankSkillPercentage of ResumesPercentage
1
1
Process Improvement
Process Improvement
12.7%
12.7%
2
2
Cost Savings
Cost Savings
4.6%
4.6%
3
3
Sigma
Sigma
4.2%
4.2%
4
4
Statistical Process Control
Statistical Process Control
4.1%
4.1%
5
5
Product Quality
Product Quality
3.3%
3.3%
6
6
ISO
ISO
3.1%
3.1%
7
7
New Process
New Process
3%
3%
8
8
CAD
CAD
2.8%
2.8%
9
9
Project Management
Project Management
2.8%
2.8%
10
10
Raw Materials
Raw Materials
2.7%
2.7%
11
11
Corrective Action
Corrective Action
2.7%
2.7%
12
12
R
R
2.6%
2.6%
13
13
Fmea
Fmea
2.4%
2.4%
14
14
Technical Support
Technical Support
2.4%
2.4%
15
15
New Equipment
New Equipment
2.3%
2.3%
16
16
IDS
IDS
2.2%
2.2%
17
17
Kaizen
Kaizen
2.1%
2.1%
18
18
Production Process
Production Process
2.1%
2.1%
19
19
Data Analysis
Data Analysis
2%
2%
20
20
Troubleshoot
Troubleshoot
2%
2%
21
21
Engineering Support
Engineering Support
2%
2%
22
22
DOE
DOE
2%
2%
23
23
Process Design
Process Design
2%
2%
24
24
New Product Development
New Product Development
1.7%
1.7%
25
25
Process Equipment
Process Equipment
1.7%
1.7%
26
26
CNC
CNC
1.5%
1.5%
27
27
Process Flow Diagrams
Process Flow Diagrams
1.5%
1.5%
28
28
PLC
PLC
1.4%
1.4%
29
29
Pfds
Pfds
1.3%
1.3%
30
30
Assembly Line
Assembly Line
1.3%
1.3%
31
31
Hazop
Hazop
1.2%
1.2%
32
32
Heat Exchangers
Heat Exchangers
1.2%
1.2%
33
33
Process Changes
Process Changes
1%
1%
34
34
Hysys
Hysys
1%
1%
35
35
Process Optimization
Process Optimization
1%
1%
36
36
Process Capability
Process Capability
1%
1%
37
37
Process Parameters
Process Parameters
1%
1%
38
38
High Volume
High Volume
0.9%
0.9%
39
39
Osha
Osha
0.9%
0.9%
40
40
SMT
SMT
0.9%
0.9%
41
41
FDA
FDA
0.9%
0.9%
42
42
Data Collection
Data Collection
0.8%
0.8%
43
43
Production Equipment
Production Equipment
0.8%
0.8%
44
44
BOM
BOM
0.8%
0.8%
45
45
Hydraulic Calculations
Hydraulic Calculations
0.8%
0.8%
46
46
Value Stream
Value Stream
0.8%
0.8%
47
47
Capital Projects
Capital Projects
0.8%
0.8%
48
48
Solidworks
Solidworks
0.7%
0.7%
49
49
Cycle Times
Cycle Times
0.7%
0.7%
50
50
PHA
PHA
0.7%
0.7%

32,231 Process Engineer Jobs

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