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Top 50 Process Engineer Lead Skills

Below we've compiled a list of the most important skills for a Process Engineer Lead. We ranked the top skills based on the percentage of Process Engineer Lead resumes they appeared on. For example, 7.9% of Process Engineer Lead resumes contained Process Improvement as a skill. Let's find out what skills a Process Engineer Lead actually needs in order to be successful in the workplace.

These are the most important skills for a Process Engineer Lead:

1. Process Improvement

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high Demand
Here's how Process Improvement is used in Process Engineer Lead jobs:
  • Lead design and implementation of corporate process improvements targeting standardization, best practices, efficiency and client services.
  • Supported various business units within US Airways Base Maintenance organization on issues relating to process improvements.
  • Perform data mining, analysis, and facilitation of multiple customer process improvement projects.
  • Identified and implemented process improvements to reduce waste and develop cost reduction opportunities.
  • Worked with cross-functional teams and implemented quality process improvements.
  • Project Manager for plant-wide lean process improvement initiatives.
  • Supported divisional supply chain process improvement activities.
  • Analyze and lead process improvements in customer experience, risk, employee engagement, IT, green programs, etc.
  • Documented and provided clients with process improvements to include, performance measures, and recommendations that result from project efforts.
  • Worked as a Program Leader for a Process Improvement Project, overseeing financial aspects, including budget, cost control.
  • Provided process improvements for the deployment of proprietary software deployed in various Army sites.
  • Used DMAIC to drive process improvements and reduce repeat return rates by 2%.
  • Expected to provide creative and sound science solutions for needed process improvements.
  • Managed multiple process improvement projects turning waste steams into profit.
  • Led chemical work group meetings and process improvement studies.
  • Interfaced and collaborated with numerous government and commercial clients for business process improvement efforts as contracted.
  • Prepared and delivered process improvement roadmaps and supporting presentations to NGA leadership.
  • Managed unit co-ops and assigned process improvement investigations and projects to help them gain on the job experience and skills.
  • Analyze, define, implement and train Magna Embedded Software Engineering group on process improvement.
  • Key Achievements Realized over $440,000 in benefit savings in 2013 through process improvements.

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10 Process Improvement Jobs

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2. IDS

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high Demand
Here's how IDS is used in Process Engineer Lead jobs:
  • Prepared contractor work scope documents, conducted contractor interviews, evaluated bids, and made award recommendations.
  • Worked in upstream, midstream and downstream in the oil and gas industry.
  • Gas to Liquids Revamp Study.
  • Documented CMMI Practice Implementation Indicator Descriptions (PIIDs) for all appraised projects, using a self-developed spreadsheet tool.
  • Developed P&IDs per the project design criteria to meet company, client, and regulatory standards.
  • Reviewed and approved the design documents including P&IDs, equipment specs, and vendor selection.
  • Collected process data about relief valves, pumps, and tanks for P&IDs.
  • Prepared P&IDs, equipment data sheets, and line and instrument data.
  • Gas and liquids are exported to Belanak FPSO through two 60-km pipelines.
  • Modified existing PFD and P&IDs to reflect changes in system.
  • Gas to Liquids Plant, Envia Energy, Oklahoma.
  • Enforced BP and Ambitech Engineering quality department procedures for Process and Instrumentation Drawings or P&IDs revisions.
  • Reviewed contractor's PFDs and P&IDs, calculations, and equipment specifications.
  • Designed bulk chemical distribution systems, developed PFDs and P&IDs.
  • Coordinated preparation of system Smart Plant P&IDs.
  • Issued P&IDs for Media Prep, Buffer Prep, Ultrafiltration, Bulk Fill, and CIP Distribution.
  • Developed process control and relief strategies Developed and updated PFDs and P&IDs from concept through construction.
  • Produced datasheets, PFDs, P&IDs, interface index and piping service index.
  • Issue P&IDs for AFD and provide instrument datasheets and equipment datasheets.
  • Process deliverables includes PFD, P&IDs, instrument datasheets, and equipment duty specifications and datasheets.

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6 IDS Jobs

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3. Process Design

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high Demand
Here's how Process Design is used in Process Engineer Lead jobs:
  • Collaborated with domestic industry experts and international technology partners to identify and mitigate risks in process design and safety.
  • Retained to develop design basis, conceptual and advanced process design and feasibility study/simulation.
  • Defined, directed and coordinated process design basis and operation and control system documentation.
  • Performed detailed waste treatment process design for new manufacturing process.
  • Prepared detailed process design specification of the initial Production Facility with 35,000 BPD Sour Crude oil and 14.5 MMSCFD Gas Capacity.
  • Performed all front end and detailed process design as the sole process engineer for an offshore brownfield upgrade to Falcon FPSO.
  • Determined that the prior engineering firm had generated a process design that would not work, and corrected their work.
  • Supervised the preparation of the process design packages for drug substance and drug product for $70mio small molecule labs.
  • Negotiated the process design and requirements with the client and assisted with contract negotiations.
  • Led and participated in several feasibility studies and process designs of plant expansions.
  • Completed process design of plants in Michigan, Arizona, and Ohio.
  • Prepared the process work plan and process design basis.
  • Process design for FEED and detailed design.
  • Led the Process Design for remediation of a Boston based biopharmaceutical facility.
  • Participated in process design efforts for a polyhydroxyaminoether reactive extrusion facility.
  • Led and coordinated Gasification proposals, feasibility studies, process design packages (PDP) and front end engineering design packages.
  • Provided project engineering management, lead the process design, developed project controls (project cost estimates, reports, etc.
  • Led a team that prepared the detail process design of the offsites for a C4s plant.
  • Prepared proposals for the Process Design packages for Crude revamp, Propylene recovery from LPG, Asphalt blowing and Hydrotreater technologies.
  • Lead author for two process design practices related to Gasification processes.

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18 Process Design Jobs

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4. Engineering Support

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high Demand
Here's how Engineering Support is used in Process Engineer Lead jobs:
  • Supervised production work force in a team environment while providing process-engineering support to achieve customer and quality requirements.
  • Led Process Engineering support for small projects related to facility and Labs renovation.
  • Provided engineering support for the Fab 54 photo/etch area.
  • Provide engineering support for:.
  • Provide Quality and Process Engineering support to manufacturing in a low volume, high mix environment.

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1 Engineering Support Jobs

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5. Process Flow Diagrams

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Here's how Process Flow Diagrams is used in Process Engineer Lead jobs:
  • Used Microsoft Visio to create the Process Flow Diagrams for the entire product-related process.
  • Initiated Process Flow Diagrams (P.F.D.

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7 Process Flow Diagrams Jobs

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6. Hazop

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high Demand
Here's how Hazop is used in Process Engineer Lead jobs:
  • Managed process safety studies using FMEA and HAZOP techniques, resulting in elimination of 100% of known hazards.
  • Participated in the HAZOP, Human Factors and Safety Integrity Level (SIL) analysis for the Topsides design.
  • Design fully-instrumented prototype systems; P&ID generation, wiring diagrams, HAZOP and FMEA tools
  • Participated in the HAZOP reviews and assisted in preparing the HAZOP charter and HAZOP report.
  • Participated in P&ID review and Process Hazard Analysis (HAZOP).
  • Participated HAZOP for edible oil refinery unit and for tank farm.
  • Participated in HAZOP studies, meetings with suppliers and clients.
  • Participated in the HAZID and HAZOP review for the facilities.
  • Participated in HAZOP and LOPA review meetings of the units.
  • Participated in the HAZOP review for the topside facilities.
  • Led and participated in HAZOP studies.
  • Participated in HAZOP, HAZID, LOPA, ENVID, SIL, and 3-D Model reviews.
  • Assisted in HAZOP, PHA and ASR Reviews for Duke IGCC Project.
  • Led HAZOP on the offsites for a C4 processing and storage facility.
  • Participate in Hazops and PHA's.
  • Facilitated the closure of 100+ HAZOP Action Items prior to issuance of the IFC P&IDs.
  • Involved in all process review meetings with the client such as P&IDs to HAZOPS.
  • Conduct interface P&IDs review and HAZOP.
  • Worked as Hazop Action Coordinator to track and close out Hazop action items of all disciplines.
  • Participated in numerous Hazops and FMEAs.

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2 Hazop Jobs

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7. Project Management

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high Demand
Here's how Project Management is used in Process Engineer Lead jobs:
  • Use project management to help ensure machine reliability and productivity
  • Carry out Project Management responsibilities.
  • Interfaced with internal design group, and clients plant operations, reporting directly to Project Management.
  • Trained new engineers and co-ops in technical details, project management, and career development.
  • Provide project management in the implementation of upgrades and/or new technology for GMP equipment projects.
  • Coach / train consultants in various aspects of process / project management
  • Project management and project engineer work.
  • Manage Project Management Data Integrity, Analyze operational benchmarks for cost saving strategies.
  • Process Lead for Project Management Team (IPMT) for Sharq Polyethylene facility.

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8. Sigma

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high Demand
Here's how Sigma is used in Process Engineer Lead jobs:
  • Scrutinized current business processes for six sigma improvement opportunities and unmitigated business risks.
  • Saved the company more than $1M by completing a Six Sigma Black Belt project on Material Handling Equipment Utilization.
  • Performed role of Black Belt in ATF Server, Critical Patch, and ICE Peer Review lean six sigma initiatives.
  • Performed Process Control: Used Statistical Process Control, Six Sigma, value Stream Mapping.
  • Utilized Six Sigma tools to analyze data for trends and generate SPC charts.
  • Completed the American Standard Six Sigma Green Belt Training Program (DMAIC).
  • Identify, lead and mentor Lean and Six Sigma projects across the organization.
  • Trained 40 Green Belts and 4 Black Belts through their Six Sigma certifications.
  • Green Belt 6 Sigma, training coordinator for specialty product line personnel.
  • Process flow definition, mapping and documentation using 6 sigma methodologies.
  • Assist in developing Six Sigma program for US Airways company-wide implementation.
  • Train and mentor Six Sigma Green Belts and Black Belts.
  • Graduated from General Electric's Six Sigma training program.
  • Lead effort to Implement Six Sigma in Maintenance Division.
  • Appointed to Newell Corporate Steering Committee to implement operational excellence and Six Sigma systems across all divisions.
  • Managed Kaizen/Six Sigma events & continuous improvement projects and led the plant to achieve the Corporate Bronze Certification.
  • Received Six Sigma Green belt for Syngas Scrubber vessel design improvements.
  • Lead engineer in the Six Sigma BB Project on SPC
  • Led Six Sigma project, cutting scrap 88% in target area, saving [ ] / year.
  • Developed and managed the process and criteria to assess the employees proficiency in the use of Lean and Six Sigma tools.

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10 Sigma Jobs

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9. Pfds

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high Demand
Here's how Pfds is used in Process Engineer Lead jobs:
  • Developed PFDs, HYSYS simulations, coordination of crude oil lab tests, BEDD.
  • Created PFDs and P&IDS.
  • Developed dozens of PFDs and P&IDs, and all supporting documentation from scratch.
  • Develop PFDs, P&IDs, and major equipment specification packages.

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10. Start-Up

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high Demand
Here's how Start-Up is used in Process Engineer Lead jobs:
  • Facilitated product development, oversaw process scale up, and lead the construction/project installation start-up and commissioning efforts.
  • Led Leading Edge project start-ups at integration sites, developed start-up plans (QcVQ/CQV), and optimized all qualification gates.
  • Developed program plan for successful launch of new plant production equipment and ensured on time delivery and successful start-up.
  • Traveled offshore to provide on-site engineering support to the operations and construction teams for installation, commissioning and start-up.
  • Supported operations group in commissioning and start-up planning, operating procedures, and development of training programs.
  • Flare header analysis for each case, including detailed operating procedures for start-up and shutdown.
  • Field assignment to provide construction with engineering support and checkout and start-up services.
  • Constructed the operations QA plan to evaluate the multiple start-ups of different equipment.
  • Supported these projects from initial design to construction and offshore commissioning and start-up.
  • Coordinated commissioning and created the process start-up plan of QIP equipment.
  • Provided field construction support and assistance during checkout and start-up.
  • Provide start-up support for new plant in Georgia and Mexico.
  • Led project/initiative start-ups at NA global integration site.
  • Automated Start-up - Programmed 2 automated unit start-up routines and a manual startup safety crosscheck system using sequenced control programming.
  • Developed unique portable well injection system with automation sub-contractor; then completed onsite trouble-shoot and start-up.
  • Direct Injector new product start-up and ramp-up Process Support and lead for Helium Leak Test and Mechanical Form Test
  • Assisted, in the field, in the commissioning, check-out and start-up of an ethylene plant.
  • Support operations by performing Pre Start-up Safety Review (PSSR) on activities completed.
  • Managed and delegated resources to resolve issues for the coater kitchen start-up.
  • FIELD ASSIGNMENTS Commissioning & Start-up of LNG Plant - Angola LNG Project, Soyo, Angola.

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11. Heat Exchangers

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high Demand
Here's how Heat Exchangers is used in Process Engineer Lead jobs:
  • Performed technical review and recommendation on an order of brazed aluminum heat exchangers worth $10 million.
  • Investigated and scoped project for reactor heat exchangers to increase in production capacity.
  • Rated and specified Heat Exchangers using HTRI, from Aspen heat curves.
  • Guided design and specification of gasification equipment (vessels, tanks, heat exchangers, pumps and specialty equipment items).
  • Used Aspen Exchanger Design & Rating software to size process-critical shell & tube heat exchangers.
  • Sized a decanter centrifuge, pelletizer, pulverizer, heat exchangers, and a fluid bed dryer.

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12. Data Sheets

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high Demand
Here's how Data Sheets is used in Process Engineer Lead jobs:
  • Validated material and energy balance calculations and reviewed equipment data sheets.
  • Developed equipment data sheets, specifications and reviewed vendor documents.
  • Developed process and mechanical data sheets for purchasing.
  • Developed Equipment Data Sheets for transfer panels, filters (liquid and vent), vessels, and instruments.
  • Elaborated and revised process data sheets for equipment, control valves, flow elements, analyzers and instruments.
  • Prepared process equipment list, process and instrument data sheets, and carried out associated sizing calculations.
  • Specified mechanical data sheets for equipment sizing, request for quotation, bid evaluation and purchasing.
  • Elaborated and revised process data sheets for equipment.
  • Received Growth Award for outstanding performance on the delivery and support on Duke Edwardsport IGCC Project Process Data Sheets.
  • Stage work involved process simulation using HYSYS, preparing PFDs, Equipment data sheets etc.
  • Conducted vendor evaluation for trays, packings and package data sheets.

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7 Data Sheets Jobs

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13. Process Control

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high Demand
Here's how Process Control is used in Process Engineer Lead jobs:
  • Championed corporate strategic initiatives around advanced statistics, financial analysis, and breakthroughs in process control and technology.
  • Implement new measures of process control, maintain quality metrics for SFC, and influence peers to do the same.
  • Implemented first automation of CD data collection that could be fed to statistical process control within the photo module.
  • Set up and implemented Advanced Process Control using CS3000 and Pavilion Virtual Online Analyzer
  • Impact: Increased production rates two fold with Manufacturing Process Control.
  • Develop the Process Control and Shutdown Philosophy.
  • Developed algorithms using neural nets, Kalman filters, distributed control, linear programming, and process control / instrument simulations.
  • Developed simple and effective Process Control in Wave Soldering and reflow soldering.
  • Contract position through PRA) Project managed Emerson Delta V Control System upgrade project for fermentation process control system.

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14. Product Quality

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high Demand
Here's how Product Quality is used in Process Engineer Lead jobs:
  • Managed and coordinated impregnation process to ensure compliance with the specifications and customer requirements without compromising with product quality.
  • Worked collaboratively with toolmakers and technicians to increase tooling utilization and product quality.
  • Design, fabricate, program, install and validate process control systems to ensure maximum product quality and production efficiency.
  • Visited customers to maintain and manage product quality and evaluate issues.
  • Worked closely with production teams to maximize product quality and reliability and minimize cost.

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15. Material Balances

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Here's how Material Balances is used in Process Engineer Lead jobs:
  • Prepared heat and material balances using ProII and Hextran, using reactor yield estimates provided by the research group.
  • Prepared capacity analysis and material balances for a new nutraceutical pre-mix blending facility.

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4 Material Balances Jobs

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16. Equipment Specifications

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Here's how Equipment Specifications is used in Process Engineer Lead jobs:
  • Developed long lead equipment specifications and prepared engineering documents for design reviews.

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2 Equipment Specifications Jobs

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17. ISO

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average Demand
Here's how ISO is used in Process Engineer Lead jobs:
  • Collaborated as Process Liaison to Business Development by developing numerous process solutions / proposals for commercial inquiries with short turnaround schedules.
  • Acted as liaison between design engineering and the manufacturing/process engineering team.
  • Work directly with the shift Production Manager and Supervisors to maintain our attainment and utilization goals.
  • Maintain all production records, log books, and procedures in accordance with ISO standards.
  • Evaluated and selected equipment and used AutoCAD to update equipment layouts for ISO 9000 process.
  • Updated documents and process flows to meet ISO20000, SOX, and regulatory compliance.
  • Assured all project managed implementations met standards for PMI, ISO and CMM.
  • Implement result of experiment of 60% ISO Strength improvement for automotive product.
  • Created ISO/Quality awareness for the associates by creating and conducting internal training.
  • Managed group's actions to achieve ISO 9001 process certification.
  • Led facility transition from ISO9001:1994 to ISO9001:2000 standard.
  • Support ISO/AS9100 certification process and audits.
  • Contributed to customer site visits Additional experience with Ford Motor Company as Process Engineer and Production Supervisor.
  • Led Process Engineering team for the revamp of a 18000 bpd ISOMAX (Hydro-cracker) Unit based on UOP technology.
  • Developed pre-scribe, post scribe, isolation, and edge deletion processes on CIGS solar device in 3 months.
  • Trained one direct report, and four international teams, which executed 16 lifecycle and ISO audits.
  • Ensured department-wide compliance with ISO 9000 standards, and spearheaded labor efficiencies by reducing manpower.
  • Gas flow through the pipeline was modeled as isothermal compressible flow.
  • Selected the equipment and isolators for highly active compounds.
  • Worked with the vendors of isolators for containment systems.

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18. Process Equipment

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Here's how Process Equipment is used in Process Engineer Lead jobs:
  • Specified, designed, and installed new process equipment; facilitated modifications and maintenance of existing process equipment.
  • Delivered design of process equipment and systems to implement new streamlined active insulin bulk manufacturing process.
  • Coordinated the commissioning and qualification of process equipment.
  • Implemented semi-automated manual assembly process equipment, which improved efficiency by over 40% and increase accuracy by over 90%.
  • Prepared PFD, P&ID, process equipment list, Calculation Note, for the detailed design phase.
  • Assist EH&S with improvements and modifications to current and new process equipment for health and safety needs.
  • Line sizing calculations were also completed for the main process equipment and compressors.
  • Design, scale up and engineering of process equipment.
  • Process equipment and systems include media prep and hold, fermenters, MF/UF/DF, centrifugation, and sterile filtration.

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10 Process Equipment Jobs

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19. R

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average Demand
Here's how R is used in Process Engineer Lead jobs:
  • Established, modified and implemented lean manufacturing processes to maximize quality, efficiency, throughput and waste elimination.
  • Recommended manufacturing equipment and tooling requirements for internal offshore facilities.
  • Developed WBS and managed processes/software/hardware migration and project plan.
  • Supervised and administered work functions for process engineers.
  • Developed pipeline operating and safeguarding philosophies.
  • Initiated MOC for process improvements to communicate changes to operators and Performed PSSR s /Process Hazard Analysis.
  • Implemented the recommendation from the studies to improve preventative maintenance procedures and manage spare parts more effectively.
  • Developed Front End FEED and full Design Process Packages for cat dilute project design.
  • Follow the production schedule adherence to EH&S requirements while producing prime products.
  • Plant manager assistant and leads the plant operation in the plant manager absent.
  • Identified Level 4 Work Group Instructions that required ITIL and nomenclature changes.
  • Lead engineering committee for project design, brainstorm & discuss operational processes.
  • Provided assistance to all disciplines and field engineers as required.
  • Supervised and trained summer interns.
  • Supervised a team of multi-discipline engineers including mechanical, pipeline, civil and electrical engineers.
  • Work with maintenance staff and shift operators to plan and coordinate maintenance work which can only be completed during unit outages.
  • Develop Flare and Blowdown Report of the study.
  • Develop conceptual design for Sherwin Williams emulsion plants.
  • Performed RCM studies on Combustible Powder storage and transfer systems and Polycarbonate blending, feeding and extrusion equipment.
  • Lead Process Engineer for a nitric acid plant for ICI Canada in Carseland, Alberta.

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20. Hysys

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Here's how Hysys is used in Process Engineer Lead jobs:
  • Generated HYSYS simulation, sized equipment and compared to existing equipment information.
  • Demonstrated capacity in computer aided simulators including HYSYS, ASPEN PLUS and PRO Max to calculate heat/mass balances and physical properties.
  • Developed HYSYS simulations for the entire 3-field gathering and processing plants.
  • Verified HYSYS Simulation model of Topside process of the platform.
  • Developed hot oil model for the plant using HYSYS simulator.
  • Modified HYSYS simulation to developed vent and relief contingencies.
  • Develop simulation models using HYSYS.
  • Use of Microsoft suite, Hysys, HTRI, Metering Skid designs for pipeline LACT.
  • Developed HYSYS model for the gas pretreatment, gas separation and the LNG facility.
  • Prepared a complete HYSYS model of a commercial Syngas / Gas-to-Liquid plant.
  • Developed coal gasification process model in Aspen Plus and HYSYS simulation software.

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21. SPC

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Here's how SPC is used in Process Engineer Lead jobs:
  • Used statistical process control (SPC) to evaluate process performance metrics that support process stability and product capacity increases.
  • Considered 'Go To' person on all matters concerning Statistical Process Controls (SPC).
  • Saved $100k/year by optimizing centrifuge operations with statistical process control (SPC).
  • Utilized RCA and SPC methodology for troubleshooting problems within my unit and the refinery.
  • Implemented 100% across the fab with real time feedback using SPC notification.
  • Utilized product tracking and SPC data to identify root cause of yield issues.
  • Implemented statistical process control (SPC) to control purge.
  • Implemented SPC for $500K cost reduction for target penetration quality
  • Monitored quality tracking system (SPC).
  • Improved SPC of critical processes from 70% to 100% compliance.
  • Monitored SPC data and continually worked with machine attendants to stabilize processes and increase critical to quality Cpk values.
  • Use of Gainseeker SPC software to monitor quality and process capability for polyethylene foam and coextrusion bubble manufacturing process.

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22. Technical Support

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Here's how Technical Support is used in Process Engineer Lead jobs:
  • Provided day-to-day technical support to production, including trouble-shooting, monitoring and progressing process and the control parameters, modifying equipment
  • Provided day-to-day technical support while monitoring and troubleshooting operations.
  • Provided technical support to pipeline commissioning managers.
  • Assumed leadership role for technical support to numerous projects during conceptual & detail design of projects.
  • Provide technical support for advanced troubleshooting of plant issues and implement corrective actions.
  • Provided technical support to customers on use of product and troubleshooting complaints.
  • Provide technical support and conduct troubleshootingactivities for the manufacturing, packaging and utilities operations.
  • Provided technical support and collaborated with the corporate EHSA, sales, marketing, and other business groups of Celanese Chemicals.

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23. PSV

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Here's how PSV is used in Process Engineer Lead jobs:
  • Lead Process Engineer for the Flare system design and approval of all the PSV sizing in U&O area.
  • Sized PSV's/Vents/Rupture Disks per API 520/521 for units like knock out pots, steam headers and pressurized scrubber unit.
  • Prepared proposals for DOW CHEMICALS for various PSV packages for a company.
  • Total 184 PSV's in Glycol system, Fuel Gas and Produced Gas system and I/A, U/A & N2 system

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24. Cost Savings

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Here's how Cost Savings is used in Process Engineer Lead jobs:
  • Created cost savings programs on recycling pallets and cutter heads resulting in $100,000 savings.
  • Introduced changes in materials that produced an annual cost savings of $750K
  • Participated on teams that achieved cost savings of $3.5M.
  • Developed and implemented division wide Parts protection systems and documents resulting in several millions of dollar's worth of cost savings.
  • Redesigned and installed automatic loading equipment which resulted in [ ] in cost savings and a 20% increase in production.
  • Implemented and designed numerous automation projects which resulted in [ ] in cost savings.

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25. New Equipment

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Here's how New Equipment is used in Process Engineer Lead jobs:
  • Process Engineering Lead responsible for manufacturing facility upgrade, including specification, procurement, and testing of all new equipment.
  • Proposed solutions, designed new equipment and modified existing equipment as required.
  • Managed outside vendors to evaluate, qualify, and implement new equipment to achieve capacity and cost goals.
  • Worked under tight deadline driven projects to upgrade and provide process services for new equipment installation.
  • Applied value engineering concepts to reduce the total cost of new equipment by 40%.
  • Field service/ installations of new equipment and Training as needed.
  • Design new equipment and processes for increased efficiency.
  • Coordinated and directed the full redesign of a factory layout including the procurement of new equipment which created improvements of [ ]

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26. Equipment Design

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Here's how Equipment Design is used in Process Engineer Lead jobs:
  • Identified appropriate frequency of calibration checks for the process control and measurement equipment designated as quality-critical.
  • Work with engineering center for equipment design preference and best operational design.
  • Presented savings initiatives to the client, based on several alternatives for equipment design to operate the plant optimally.
  • Process Engineer: Exxon, Golden, CO -Compressor station modeling and equipment design.
  • Used six sigma and root cause analysis to improve process and equipment design.
  • Involved in all vendor communications on equipment design.
  • Performed troubleshooting and identified equipment design thus eliminating equipmentmalfunctions and project costs.
  • Prepared equipment design and datasheets.

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27. Process Data

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Here's how Process Data is used in Process Engineer Lead jobs:
  • Prepared PFD, P&ID, process equipment list and Process Data Sheet for the detailed design phase.
  • Lead weekly meetings, review process inputs and process data, determine impacts and potential impacts.
  • Updated process data tables based on information found in pipeline data sources.
  • Process data monitoring with response to out of control events.

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28. DOE

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Here's how DOE is used in Process Engineer Lead jobs:
  • Worked to bring DOE into company engineering culture including randomization, modeling and experimental-unit definition.
  • Develop and implement Design Of Experiments (DOE) to improve the processes and the final product.
  • Used Design of Experiments (DOE) on SMT printing process reducing defects by 50%.
  • Prepare & conduct DOE to optimize production (Increase productivity by increasing the line speed).
  • Run actual DOE in the tool and analyze data for any process change.
  • Executed DOE to identify and eliminate root cause of product defect.
  • Thin Film Heads for Hard Disk Drives (10+ DoE)
  • Designed and conducted DOEs for flux and undefill material down-selection compatible with defulx/underfill processing in JEDEC trays.

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29. Water Treatment

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Here's how Water Treatment is used in Process Engineer Lead jobs:
  • Oversee production and waste water treatment personnel to accomplish daily tasks and coordinate responsibilities between all shifts.
  • Waste Water Treatment system de-bottlenecking.
  • Perform analysis of system capacities for ultrapure water and wastewater treatment systems, and process mechanical systems.

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30. LNG

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Here's how LNG is used in Process Engineer Lead jobs:
  • Identify undersized PSV for the LNG Vaporizer and accelerated corrosion developed between two flange faces due to improperly installed seal.
  • Provide Project Engineering Services for LNG Train expansion based on APCI's C3MR liquefaction Technology.
  • Non-Indexed Gas to LNG for Applied LNG Technologies, USA, LLC Amarillo, Texas.
  • Plant LNG production 3.5 MMTPA, Wickham Point, N.T.
  • Shell LNG Independent Movable Modular Liquefied System Supervising and providing leadership to 25 Process Engineers in the Shell LNG iMMLS project.
  • FEED project for coal seam gas production in S-E Qld for feedstock to LNG facilities in Gladstone, Qld.
  • up of FLNG Re-gasification Terminal, Freeport Texas.

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31. Capital Projects

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Here's how Capital Projects is used in Process Engineer Lead jobs:
  • Develop and managed small capital projects relating to cost savings and major utility equipment rebuilds
  • Provided process scope and estimates for several commercial and marketing capital projects.
  • Provided technical support for capital projects.
  • Created a Capital Project System to efficiently scope, assess, and implement capital projects from infancy through Validation.
  • Engineered five capital projects and Project Manager on a $2M capital project.
  • Project Manager for capital projects.
  • Manage capital projects and small expense projects incorporating all disciplines from the preliminary engineering phase through startup.

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32. Troubleshoot

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Here's how Troubleshoot is used in Process Engineer Lead jobs:
  • Assess and troubleshoot manufacturing processes providing solutions through statistical analysis of designed experiments, regression analysis of process variables.
  • Devise and implement Continuous Improvement projects, determining ROI and guiding maintenance and contract personnel on construction and troubleshooting projects.
  • Analyze, troubleshoot and root cause failure analysis for process, also drive the closure providing preventive measures.
  • Analyzed production data from asset lines to alert asset operators before a problem occurs and troubleshoot.
  • Perform troubleshooting and analysis of equipment malfunctions to assist in repair and return to service activities.
  • Praised for ensuring safe operations, troubleshooting batches and providing customer service.
  • Install, troubleshoot and maintain Office 2003, 2007, and 2010 suite.
  • Created troubleshooting guidelines which reduced the downtime in the treater by 25%.

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33. EPC

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Here's how EPC is used in Process Engineer Lead jobs:
  • Coordinated progress meetings with other members of the development team, EPC Company and Vendors.
  • Support the estimation and proposal team of EPC Biding.
  • Participated in the process design for the KBR's on-going EPC project in the Gulf Country.
  • Co-chaired process HAZOP of multi-million dollar crude oil pipeline EPC project.
  • Joint engineering effort between Chemtex and another EPC firm.

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34. Process Simulation

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Here's how Process Simulation is used in Process Engineer Lead jobs:
  • Developed process simulations for midstream natural gas processes, petroleum refining units, and specialty chemicals operations.
  • Prepared Design Criteria and Process Simulation Regarding to Different Case Definition.
  • Reviewed and participated in the execution of process simulations, sizing of equipment and pressure relief valves.
  • Process simulation and design fully-instrumented prototype systems; P&ID and PFD generation.
  • Developed PFD's, P&ID's, and process simulation models.
  • Reviewed and participated in the execution of process simulations for the Sour Water Stripping Unit and the Amine Regeneration Unit.
  • Modelled the MEK De-waxing unit recovery system using process simulation software UNISIM/AspenTech.

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35. Amine

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Here's how Amine is used in Process Engineer Lead jobs:
  • Delivered a new four miles hydraulic network for amine pipeline from production facility to export dock.
  • Retained for process studies covering from Amine Flare header design, Glycol Flare header deign to Process Flare header design.

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36. Hydraulic Calculations

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Here's how Hydraulic Calculations is used in Process Engineer Lead jobs:
  • Provided hydraulic calculations and pump specifications.
  • Performed Hydraulic Calculations, Vessel Sizing, Thermal Design and Relief load calculation and flare header sizing (using Flare net)
  • Performed hydraulic calculations, Safety valve Sizing, and Flare Network calculation during detail design.
  • Performed hydraulic calculations to size pumps and pipe runs.
  • Sized equipment, performed hydraulic calculations, and completed equipment datasheets.
  • Detailed design tasks included: P&IDs, hydraulic calculations, line sizing, pump specifications, piping isometric sketches.

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37. MM

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Here's how MM is used in Process Engineer Lead jobs:
  • Developed several applications to improve data analysis, communication and efficiency within Base Maintenance and Finance.
  • Provided reports summarizing monthly activities, inventory of raw materials and monthly production.
  • Solved orientations where RF signal strength deteriorated and recommended new antenna placement.
  • Managed the preparation of commissioning and qualification plans by contractors.
  • Recommended and communicated improvements for station productivity to senior management.
  • Managed project to get CellExchange software development processes appraised at Capability Maturity Model Integration (CMMI v1.2) Maturity Level 2.
  • Process team member on the Dow Chemical Alliance working on a polyethylene project to produce 350 MM lb/yr of ENGAGE polymer.
  • Analyzed, graphed, and presented project and organizational level metrics for continual improvement opportunities pertinent to CMMI Level 4 maintenance.
  • Retooled and upgraded a GaAs digital IC manufacturing fab from 3 to 100mm substrate, a first in the industry.
  • Managed day-to-day operations with direct reports of 3 reactors that produced 85MM pounds per year in a union plant.
  • Communicate with our thirteen North American fluid systems manufacturing plants to get their input during the quoting process.
  • Managed, Validated, Implemented and Commissioned a new 45 Million dollar plant facility project.
  • Trained 130,000 employees by developing and implementing integrated engineering process, CMMI and binder training.
  • Managed subsequent project to get CellExchange development processes appraised at CMMI Maturity Level 3.
  • Identified causes and recommend solutions.
  • Established process utilities and equipment needed to commercialize a new extended-release basal insulin lispro product.
  • Managed a team of process engineers to institute program management and software development best practices to achieve CMMI Level 3.
  • Assisted in writing Gasifier and Condensate Ammonia Stripper Design Practice.
  • Project delivered 150 MMscfd to PGN/PLN.
  • Detailed Design and commissioning of integrated Polysilicon and Chlorosilane plants Designed and commissioned $350MM plant for Hankook Silicon.

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38. New Processes

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Here's how New Processes is used in Process Engineer Lead jobs:
  • Coordinate global discussions, identify regional differences, propose mutually beneficial solutions and ensure global alignment during implementation of new processes.
  • Identify new processes, procedures and improvements to existing processes to eliminate negative impacts.
  • Reduced manufacturing costs by inventing and qualifying new processes to implement lean manufacturing.
  • Coordinated Engineering Council Meeting and 3 workshops with engineers from around the world to examine standardization of system with new processes.
  • Trained production, quality, and technicians on new processes and improvement techniques.
  • Create and maintain Standard Work Instructions for existing and new processes.
  • Modified and/or created new processes and procedures.
  • Mentor and develop others to help Caterpillar Inc. be more successful Set up new processes and assembly lines with work stations.
  • Implemented new processes to improve turn times for critical production-pacing engine parts/assemblies while maintaining contract compliance.

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39. Fmea

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Here's how Fmea is used in Process Engineer Lead jobs:
  • Develop instructions, create standard work, PFMEA's, Control Plans to facilitate plant-wide lean processes.
  • Developed SOP for SMT process, carrying out RCCA and developing FMEA for same.
  • Developed PFMEA, Work Instructions, Process Flow Diagram.
  • Created FMEA at Laser Mark module.
  • Placed in charge of maintenance and tool room scheduling Conducted PFMEA studies and implemented permanent corrective actions
  • Experienced in FMEA and Pchart controls.
  • Established process flow, line layout, control plans, PFMEAs, and poka-yokes.

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40. Feasibility Studies

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Here's how Feasibility Studies is used in Process Engineer Lead jobs:
  • Coordinated capital equipment research and feasibility studies for major purchase justifications.
  • Prepared proposal and feasibility studies for a power plant and air separation plant as required.
  • Conduct tollgates, write SOW, feasibility studies, capital appropriation.
  • Developed software (Fortran and C) for thermodynamics, performed feasibility studies and research projects.

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41. Basic Engineering

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Here's how Basic Engineering is used in Process Engineer Lead jobs:
  • Generated pricing estimate for process equipment as well as created basic engineering design documentation and drawings.
  • Participated in Basic engineering package reviews in Poland and Switzerland.
  • Participated in development of Basic engineering package in USA and The Netheralands/ Luxembourg.
  • Completed the PetroRabigh Basic Engineering Package in six months on schedule and on budget (9000 process engineering manhours).
  • Lead a team of 8 process engineers for the Basic Engineering design of the 5000 tpa polycrystalline Silicon Plant.

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42. Instrumentation Diagrams

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Here's how Instrumentation Diagrams is used in Process Engineer Lead jobs:
  • Developed and interpreted piping and instrumentation diagrams/process flow diagrams and evaluated processes in terms of design accuracy and functionality.
  • Conducted review and revision of process and instrumentation diagrams.
  • Developed process and instrumentation diagrams for a 5 stage homogenization process which produces 24MM vials of an emulsion product annually.
  • Completed key deliverables including process flow diagrams, piping and instrumentation diagrams, and profitability analysis with a reasonable payback term.

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43. Equipment List

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Here's how Equipment List is used in Process Engineer Lead jobs:
  • Work involves running OGM software to generate equipment list, weight report, layouts etc.
  • Maintained major and minor equipment list.

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44. PHA

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Here's how PHA is used in Process Engineer Lead jobs:
  • Position included normal process/project engineer functions with emphasis on supporting business development team.
  • Incorporated inherently safer design methodology into a project in FEL III to meet significant changes in the PHA process.
  • Established work plans and staffing for each phase of the project, and arranged for assignment of project personnel.
  • Lead projects through FEL process and to construction and commissioning phases in Resins and Chemicals group.
  • Executed phase 1 of ERP system across multiple sites and Maintained product release by exception system.
  • Served as a Scribe for the Process Hazards Analysis (PHA) during the safety review.
  • FEED phase is completed recently and the project is now in detailed engineering phase.
  • Involved in PFD, P&ID preparation for the detailed design phase.
  • Involved in the project from the kick-off phase till the procurement phase.
  • Interfaced with clients in the project development phase to understand critical requirements.
  • Participated in unit PHA's on multiple facilities.
  • Participated in Process Hazards Analysis (PHA).
  • Provided SME support during the construction phase.
  • Completed all the three phases, i.e., 'As-Is', 'Gap-Analysis' and 'To-Be'.
  • Lead P&ID review & PHA activities.
  • Design for manufacturability (DFM) and scale up of check valve upon completion of exploratory phase.
  • Filled role as technology and safety expert for multiple PHAs at various plants.
  • Plant included Raw Gas Injection and multi-phase pipelines.
  • upgrade (CIM.21 to InfoPlus.21) and Delta V implementation projects (Contract - Pharmacia, Kalamazoo, MI)
  • Achieved module based design Laricina - Saleski SAGD commercial Phase-1 DBM / EDS project.

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1 PHA Jobs

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45. NGL

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Here's how NGL is used in Process Engineer Lead jobs:
  • Identified machine operational boundaries through cycle analyses and laboratory testing, single nozzle testing and single can testing.
  • Served as a leading member in search of single global Project Data Management (PDM) solution.
  • Gained international managerial experiences in Mexico, Canada, Belgium, Germany and England.
  • Provided project execution support for the development of NGL Recovery plants.
  • Implement Single Cart Flow Face Frame to reduce WIP by 45% and increase value added time 30%
  • Optimized piping layout resulting in reduction of heat exchanger and valve quantity yielding single project savings of ~$200,000.
  • Contract Work through TRS Staffing Solutions for Procter & Gamble's Pringles Plant Expansion in Jackson, TN.
  • Created an openCV/openGL user interface for registering and mosiacing imagery.

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46. Line List

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Here's how Line List is used in Process Engineer Lead jobs:
  • Pipe line sizing, line list, service index, instrument data sheets & establish control systems.
  • Updated P&ID's, piping specs, line lists and consistency checks
  • Provided instrumentation process data, checked SmartPlant P&IDs and performed Line List checking, verification and analysis.
  • line list, PFDs, prelim.

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47. Control Valves

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Here's how Control Valves is used in Process Engineer Lead jobs:
  • Participated in calculations and simulations of heat and material balances, system hydraulics, relief and control valves and equipment sizing.
  • Control Valves (PCVs and FCVs) were upgraded.

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48. Construction Cost Estimate

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49. BP

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Here's how BP is used in Process Engineer Lead jobs:
  • Provided verification of modification of activities and Management of Change (MOC) processes (BP & FPSO contractor).
  • Identified applications, tools and platforms to support BPR and BPEL (Business Process Execution Language) implementations.
  • Ensured BP requirements in terms of reliability and maintainability targets are met.
  • Conducted engineering workshops to ensure continuous knowledge dissemination of ITSM for BPR.
  • Train A capacity is 3000 STBPD and Train B capacity is 27000 STBPD.
  • Developed the design basis for debottlenecking the hydrocarbon processing facilities from 55 MBPD to 70 MBPD, and optimizing the operation.
  • Team Lead for a team of professional Business Process Reengineering (BPR) analysts.
  • Engaged in a vendor selection process for Business Process Management tools and testing the functionality of from Metastorm and Intalio BPM.
  • Worked on integration of Verenium Biofuels Staff into BP

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50. LPG

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Process Engineer Lead Jobs

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20 Most Common Skills For A Process Engineer Lead

Process Improvement

12.6%

IDS

7.8%

Process Design

7.2%

Engineering Support

5.6%

Process Flow Diagrams

5.5%

Hazop

5.4%

Project Management

5.4%

Sigma

5.1%

Pfds

4.9%

Start-Up

4.7%

Heat Exchangers

4.0%

Data Sheets

3.9%

Process Control

3.7%

Product Quality

3.7%

Material Balances

3.6%

Equipment Specifications

3.5%

ISO

3.4%

Process Equipment

3.4%

R

3.3%

Hysys

3.3%
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Typical Skill-Sets Required For A Process Engineer Lead

Rank Skill
1 Process Improvement 7.9%
2 IDS 4.9%
3 Process Design 4.5%
4 Engineering Support 3.5%
5 Process Flow Diagrams 3.5%
6 Hazop 3.4%
7 Project Management 3.4%
8 Sigma 3.2%
9 Pfds 3.0%
10 Start-Up 2.9%
11 Heat Exchangers 2.5%
12 Data Sheets 2.4%
13 Process Control 2.3%
14 Product Quality 2.3%
15 Material Balances 2.3%
16 Equipment Specifications 2.2%
17 ISO 2.1%
18 Process Equipment 2.1%
19 R 2.1%
20 Hysys 2.1%
21 SPC 1.9%
22 Technical Support 1.8%
23 PSV 1.8%
24 Cost Savings 1.8%
25 New Equipment 1.6%
26 Equipment Design 1.6%
27 Process Data 1.5%
28 DOE 1.5%
29 Water Treatment 1.4%
30 LNG 1.4%
31 Capital Projects 1.3%
32 Troubleshoot 1.3%
33 EPC 1.3%
34 Process Simulation 1.3%
35 Amine 1.2%
36 Hydraulic Calculations 1.2%
37 MM 1.1%
38 New Processes 1.1%
39 Fmea 1.1%
40 Feasibility Studies 1.1%
41 Basic Engineering 1.0%
42 Instrumentation Diagrams 1.0%
43 Equipment List 1.0%
44 PHA 0.9%
45 NGL 0.9%
46 Line List 0.9%
47 Control Valves 0.9%
48 Construction Cost Estimate 0.9%
49 BP 0.8%
50 LPG 0.8%
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22,561 Process Engineer Lead Jobs

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