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Become A Process Improvement Engineer

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Working As A Process Improvement Engineer

  • Making Decisions and Solving Problems
  • Getting Information
  • Identifying Objects, Actions, and Events
  • Interacting With Computers
  • Communicating with Supervisors, Peers, or Subordinates
  • Deal with People

  • $61,048

    Average Salary

What Does A Process Improvement Engineer Do At National Oilwell Varco

* Assure efficient manufacturing processes on new and existing products per the requirements outlined in design review meetings.
* Assure maximum profitability and quality of product line that meets or exceeds customer expectations.
* Contribute to cost reduction efforts by actively seeking and reporting opportunities for reduced costs.
* Stay abreast of changes in technology that improve manufacturing efficiency.
* Identify manufacturing ship capabilities and limitations.
* Perform other work related task as assigned.
* Comply with all NOV Company and HSE procedures and policies.
* Facility Specific Responsibilities:
* Responsible for project identification, definition, analysis of data, developing potential solutions, comparison of benefits and implementation of the best alternative.
* Projects will align with the strategic direction of the West Little York facility and the Pressure Control Group.
* Lead multiple cross-functional teams of employees who have the collective skills to develop and implement significant improvements and new business opportunities.
* Contribute to financial results and improved customer experience through open dialogue, collaboration, trust, mutual accountability for declared results, and a passion for safety and quality.
* Drive to significantly reduce lead times, manage operating costs, improve quality through implementation of new technologies and process improvements,
* Must understand MRP / advanced supply chain planning.
* Utilize Quick Response Manufacturing (QRM) concepts to improve profitability of the Pressure Control Group.
* Accountability includes the achievement of project results and performance goals through the development of teamwork, collaboration, and timely implementation
* Quality standards will be achieved by adhering to the plant's ISO Quality process.
* Must be able to create and maintain VBA Code to improve efficiency in support functions

What Does A Process Improvement Engineer Do At Caci International

* Assesses processes for their relevance, and assesses the adequacy of engineering equipment.
* Reviews existing data to see if more research and information need to be collated.
* Designs, installs and commissions new production units, monitors modifications and upgrades, and troubleshooting existing processes.
* Applies the principles of mass, momentum and heat transfer to process and equipment design, including conceptual, scheme and detail design.
* Conducts process development experiments to scale in a laboratory.
* Prepares reports, flow diagrams and charts as needed.
* Assesses the availability of raw materials and the safety and environmental impact of the site.
* Selects, manages and works with sub-contractors.
* Supports the conversion of small-scale processes into commercially viable large-scale operations.
* Assumes responsibility for risk assessment, including hazard and operability studies, for the health and safety of both company staff and the wider community.
* Works closely with chemical engineers to monitor and improve the efficiency, output and safety of a site.
* Ensures the process works at the optimum level, to the right rate and quality of output, in order to meet supply needs.
* Makes observations and takes measurements directly, as well as collects and interprets data from the other technical and operating staff involved.
* Ensures that all aspects of an operation or process meet specified regulations.
* Provides leadership in the areas of productivity, manufacturing processing, equipment and process improvement, quality engineering, software quality, software configuration management, and procurement quality engineering

What Does A Process Improvement Engineer Do At General Electric

* In addition you will :
* Certified, or in process of certification, Lean Six Sigma (BB / MBB)
* Lead improvement projects with a goal of enhanced performance
* Develop new solutions under guidance and / or in a team setting or based upon precedents in the organizations
* Work together with business leadership at SPB and EB level
* Specifies needs, communicates about project approach and presents outcomes of research done
* Deliver products as part of a team
* Work on cross functional teams
* Alternatively: Leads analytical and design activities using proven technologies and vested approaches and methods

What Does A Process Improvement Engineer Do At Timkensteel Corporation

* Evaluate and coordinate diverse projects that require a knowledge of current plant procedures, practices and processes.
* Support continuous improvement efforts that may lead to the development of new procedures.
* Develop, coordinate and implement experiments that may be complex or novel in nature.
* Assume a leadership role in developing and carrying out projects.
* Act as a project coordinator when appropriate, on projects involving Engineering, Research, Maintenance, and Operations.
* Generate and implement ideas that reduce cost

What Does A Process Improvement Engineer Do At Wornick Foods

* Provide creative problem solving and technical leadership necessary to generate and implement Food Science, Engineering, or Technology based solutions.
* Drive team towards capability of new production processes, optimization of existing production processes, significant cost savings and/or improved rates of first time right quality.
* MAJOR DUTIES AND RESPONSIBILITIES
* Develop, design, and improve manufacturing processes.
* Develop processing procedures and specifications, and assisting in recommend formulation changes as necessary, for new and existing products that meet customer requirements while optimizing quality, food safety and cost requirements.
* Conduct and participate in Kaizen events driving Continuous Improvement.
* Prepare prototypes and scale up products and processes using lab, pilot, and manufacturing facilities and equipment as required.
* Effectively lead and/or participate in cross-functional teams.
* Identify high impact cost savings opportunities within the manufacturing plant and complete projects to capture these savings.
* Utilize problem solving methodologies to deliver the required outcomes such as A3.
* Select appropriate methods, tests and procedures for product evaluation, including analytical, physical, and sensory.
* Submit, review and interpret analysis by third parties.
* Solve process design and performance challenges using critical, independent thinking, and knowledge of ingredient/process functionality and technology.
* Maintain accurate and up-to-date records, including laboratory notebooks and computer databases, so that processes are repeatable and reproducible

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How To Become A Process Improvement Engineer

Industrial engineers must have a bachelor’s degree. Employers also value experience, so cooperative education engineering programs at universities are also valuable.

Education

Industrial engineers need a bachelor’s degree, typically in industrial engineering. However, many industrial engineers have degrees in mechanical engineering, electrical engineering, manufacturing engineering, industrial engineering technology, or general engineering. Students interested in studying industrial engineering should take high school courses in mathematics, such as algebra, trigonometry, and calculus; computer science; and sciences such as chemistry and physics.

Bachelor’s degree programs include lectures in classrooms and practice in laboratories. Courses include statistics, production systems planning, and manufacturing systems design, among others. Many colleges and universities offer cooperative education programs in which students gain practical experience while completing their education.

A few colleges and universities offer 5-year degree programs in industrial engineering that lead to a bachelor’s and master’s degree upon completion, and several more offer similar programs in mechanical engineering. A graduate degree allows an engineer to work as a professor at a college or university or to engage in research and development. Some 5-year or even 6-year cooperative education plans combine classroom study with practical work, permitting students to gain experience and to finance part of their education.

Programs in industrial engineering are accredited by ABET.

Important Qualities

Creativity. Industrial engineers use creativity and ingenuity to design new production processes in many kinds of settings in order to reduce the use of material resources, time, or labor while accomplishing the same goal.

Critical-thinking skills. Industrial engineers create new systems to solve problems related to waste and inefficiency. Solving these problems requires logic and reasoning to identify strengths and weaknesses of alternative solutions, conclusions, or approaches to the problems.

Listening skills. These engineers often operate in teams, but they also must solicit feedback from customers, vendors, and production staff. They must listen to customers and clients in order to fully grasp ideas and problems the first time.

Math skills. Industrial engineers use the principles of calculus, trigonometry, and other advanced topics in mathematics for analysis, design, and troubleshooting in their work.

Problem-solving skills. In designing facilities for manufacturing and processes for providing services, these engineers deal with several issues at once, from workers’ safety to quality assurance.

Speaking skills. Industrial engineers sometimes have to explain their instructions to production staff or technicians before they can make written instructions available. Being able to explain concepts clearly and quickly is crucial to preventing costly mistakes and loss of time.

Writing skills. Industrial engineers must prepare documentation for other engineers or scientists, or for future reference. The documentation must be coherent and explain their thinking clearly so that the others can understand the information.

Licenses, Certifications, and Registrations

Licensure is not required for entry-level positions as an industrial engineer. A Professional Engineering (PE) license, which allows for higher levels of leadership and independence, can be acquired later in one’s career. Licensed engineers are called professional engineers (PEs). A PE can oversee the work of other engineers, sign off on projects, and provide services directly to the public. State licensure generally requires

  • A degree from an ABET-accredited engineering program
  • A passing score on the Fundamentals of Engineering (FE) exam
  • Relevant work experience, typically at least 4 years
  • A passing score on the Professional Engineering (PE) exam

The initial FE exam can be taken after one earns a bachelor’s degree. Engineers who pass this exam are commonly called engineers in training (EITs) or engineer interns (EIs). After meeting work experience requirements, EITs and EIs can take the second exam, called the Principles and Practice of Engineering.

Several states require engineers to take continuing education in order to keep their licenses. Most states recognize licenses from other states, as long as the other state’s licensing requirements meet or exceed their own licensing requirements.

Advancement

Beginning industrial engineers usually work under the supervision of experienced engineers. In large companies, new engineers also may receive formal training in classes or seminars. As beginning engineers gain knowledge and experience, they move on to more difficult projects with greater independence to develop designs, solve problems, and make decisions.

Eventually, industrial engineers may advance to become technical specialists, such as quality engineers or facility planners. In that role, they supervise a team of engineers and technicians. Obtaining a master’s degree facilitates such specialization and thus advancement.

Many industrial engineers move into management positions because the work they do is closely related to the work of managers. For more information, see the profile on architectural and engineering managers.

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Process Improvement Engineer jobs

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Process Improvement Engineer Career Paths

Process Improvement Engineer
Program Manager Senior Manager Director Of Quality
Director Of Continuous Improvement
14 Yearsyrs
Business Analyst Information Technology Consultant Information Technology Manager
Director Of Information
10 Yearsyrs
Quality Manager Operations Manager Purchasing Manager
Director Of Purchasing
10 Yearsyrs
Program Manager Business Development Manager Supply Chain Manager
Director Of Strategic Sourcing
13 Yearsyrs
Senior Process Engineer Engineering Manager Purchasing Manager
Director, Procurement
13 Yearsyrs
Process Improvement Manager Senior Project Manager Director Of Product Development
Engineering Director
13 Yearsyrs
Senior Process Engineer Senior Manufacturing Engineer
Engineering Manager
10 Yearsyrs
Quality Manager Plant Manager
Manufacturing Director
14 Yearsyrs
Quality Engineer Quality Manager Operations Manager
Operations Director
9 Yearsyrs
Quality Engineer Quality Assurance Manager
Operations Manager
7 Yearsyrs
Operations Manager Operations Director
President Of Operations
11 Yearsyrs
Senior Project Manager Managing Director Supply Chain Manager
Process Improvement Manager
10 Yearsyrs
Project Manager Consultant Senior Consultant
Program Manager
8 Yearsyrs
Business Analyst Product Manager Operations Manager
Purchasing Manager
9 Yearsyrs
Operations Manager Program Manager
Senior Manager
10 Yearsyrs
Production Manager Operations Manager
Senior Operations Manager
9 Yearsyrs
Project Manager Program Manager
Senior Project Manager
12 Yearsyrs
Production Manager Plant Manager General Manager
Vice President & General Manager
12 Yearsyrs
Senior Project Manager Vice President, Technology
Vice President Of Global Operations
15 Yearsyrs
Process Improvement Manager Senior Manager Operations Director
Vice President Of Manufacturing
14 Yearsyrs
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Process Improvement Engineer Demographics

Gender

  • Male

    65.0%
  • Female

    32.6%
  • Unknown

    2.4%

Ethnicity

  • White

    74.9%
  • Hispanic or Latino

    11.7%
  • Asian

    10.0%
  • Unknown

    2.4%
  • Black or African American

    0.9%
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Languages Spoken

  • Spanish

    48.9%
  • French

    8.5%
  • German

    7.4%
  • Portuguese

    5.3%
  • Mandarin

    5.3%
  • Chinese

    4.3%
  • Arabic

    3.2%
  • Italian

    3.2%
  • Japanese

    2.1%
  • Russian

    1.1%
  • Indonesian

    1.1%
  • Tigrinya

    1.1%
  • Cherokee

    1.1%
  • Romanian

    1.1%
  • Cantonese

    1.1%
  • Carrier

    1.1%
  • Gujarati

    1.1%
  • Persian

    1.1%
  • Hindi

    1.1%
  • Urdu

    1.1%
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Process Improvement Engineer

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Process Improvement Engineer Education

Process Improvement Engineer

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Real Process Improvement Engineer Salaries

Job Title Company Location Start Date Salary
Manager-Process Improvement Engineer Accenture LLP Jersey City, NJ Mar 25, 2012 $147,800
Process Improvement Engineer Accenture LLP Des Moines, IA Jun 17, 2011 $130,000
Specialist Analysis & Improvement Broken Hill Proprietary (USA), Inc. Houston, TX Jul 09, 2016 $123,178
Process Improvement Engineer Belleville Shoe Manufacturing Company Belleville, IL Oct 01, 2012 $120,000
Process Improvement Engineer Space Exploration Technologies Corp. Hawthorne, CA Aug 01, 2012 $114,000 -
$145,000
Process Improvement Senior Specialist-Supply Chain Planning Schneider Electric USA, Inc. Nashville, TN May 23, 2016 $110,000 -
$130,000
Control Systems & Process Improvement Engineer Bayer Materialscience LLC Baytown, TX Jan 02, 2016 $107,806
Senior Process Improvement Specialist General Hospital Corporation Boston, MA Oct 24, 2016 $100,000
Software Process Improvement Engineer Ford Motor Company Dearborn, MI Jan 08, 2016 $98,010 -
$113,700
Innovate & Improve Specialist/Enterprise.App.Test Rohm and Haas Company, A Subsidiary of The Dow Che Philadelphia, PA Jun 21, 2014 $96,600 -
$144,888
Process Control & Improvement Specialist BHP Copper, Inc. Miami, AZ Jan 07, 2013 $96,000
Process Improvement Engineer National Oilwell Varco, L.P. Houston, TX Jun 01, 2016 $95,285
Process Improvement Specialist Crane Co. Piqua, OH Sep 01, 2015 $95,000
Corp. Continous Improvement Specialist (Black Belt Hypertherm Inc. Hanover, NH Jul 23, 2014 $85,779
Software Process Improvement Engineer N.S. International, Ltd. Troy, MI Nov 17, 2016 $85,050
Process Improvement Engineer Green Bay Packaging-Arkansas Kraft Division Morrilton, AR Sep 05, 2015 $83,000
Process Improvement Engineer Green Bay Packaging-Arkansas Kraft Division Morrilton, AR Nov 24, 2014 $83,000
Process Improvement Engineer Green Bay Packaging-Arkansas Kraft Division Morrilton, AR May 13, 2015 $83,000
Process Improvement Specialist Schneider Electric USA, Inc. Schaumburg, IL May 14, 2016 $82,763 -
$89,500
Innovate and Improve Specialist Accenture, LLP Midland, MI Aug 02, 2012 $82,181
Process Improvement Engineer MCP Foods Anaheim, CA Apr 07, 2015 $82,126
Process Improvement Black Belt Quest Diagnostics Incorporated Hillsborough, CA Sep 03, 2015 $74,000 -
$131,000
Process Improvement Engineer Hussmann Corporation Chino, CA Oct 01, 2012 $73,500
Process Improvement Engineer Niagara Bottling, LLC Ontario, CA Aug 06, 2014 $73,500
Process Improvement Specialist Ohiohealth Corp. Columbus, OH Oct 24, 2011 $73,379
Facility Process Improvement Engineer Rapides Regional Medical Center Alexandria, LA Aug 20, 2012 $73,000
Process Improvement Engineer NSK Corporation Ann Arbor, MI Dec 17, 2012 $73,000
Process Improvement Engineer National Oilwell Varco, L.P. Houston, TX Mar 19, 2016 $72,100
Process Improvement Engineer National Oilwell Varco, L.P. Houston, TX Mar 18, 2013 $72,000

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Top Skills for A Process Improvement Engineer

ProceduresSigmaProjectsSafetyContinuousImprovementFacilityKaizenEventsProcessImprovementProjectsProjectManagementInternalAuditsISOProductLineCostSavingsBusinessProcessValueStreamDmaicNewProcessesCMMCostReductionStatisticalProcessControlProcessFlow

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Top Process Improvement Engineer Skills

  1. Procedures
  2. Sigma Projects
  3. Safety
You can check out examples of real life uses of top skills on resumes here:
  • Coordinated and administered processes, procedures, guidelines, and templates for use by project teams on the General Motors Account.
  • Coordinated aspects of multiple Lean Six Sigma projects, improving work practices to enhance flow and reduce waste in plant.
  • Instructed Ergonomics classes at different levels of management and conducted weekly audits to enforce safety initiatives and increase associates' morale.
  • Develop control strategies for sustaining continuous improvement projects.
  • Conduct and update periodic opportunity assessments, providing guidance to plant leadership on top areas of opportunity within the facility.

Top Process Improvement Engineer Employers

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Career Snapshot - Process Improvement Engineer

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