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Become A Process Inspector

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Working As A Process Inspector

  • Getting Information
  • Inspecting Equipment, Structures, or Material
  • Communicating with Supervisors, Peers, or Subordinates
  • Identifying Objects, Actions, and Events
  • Evaluating Information to Determine Compliance with Standards
  • Repetitive

  • Stressful

  • $47,000

    Average Salary

What Does A Process Inspector Do

Quality control inspectors examine products and materials for defects or deviations from specifications.

Duties

Quality control inspectors typically do the following:

  • Read blueprints and specifications
  • Monitor operations to ensure that they meet production standards
  • Recommend adjustments to the assembly or production process
  • Inspect, test, or measure materials or products being produced
  • Measure products with rulers, calipers, gauges, or micrometers
  • Accept or reject finished items
  • Remove all products and materials that fail to meet specifications
  • Discuss inspection results with those responsible for products
  • Report inspection and test data

Quality control inspectors, for example, ensure that the food or medicine you take will not make you sick, that your car will run properly, and that your pants will not split the first time you wear them. These workers monitor quality standards for nearly all manufactured products, including foods, textiles, clothing, glassware, motor vehicles, electronic components, computers, and structural steel. Specific job duties vary across the wide range of industries in which these inspectors work.

Quality control workers rely on many tools to do their jobs. Although some still use hand-held measurement devices, such as calipers and alignment gauges, workers more commonly operate electronic inspection equipment, such as coordinate-measuring machines (CMMs). Inspectors testing electrical devices may use voltmeters, ammeters, and ohmmeters to test potential difference, current flow, and resistance, respectively.

Quality control workers record the results of their inspections through test reports. When they find defects, inspectors notify supervisors and help to analyze and correct production problems.

In some firms, the inspection process is completely automated, with advanced vision inspection systems installed at one or several points in the production process. Inspectors in these firms monitor the equipment, review output, and conduct random product checks.

The following are examples of types of quality control inspectors:

Inspectors mark, tag, or note problems. They may reject defective items outright, send them for repair, or fix minor problems themselves. If the product is acceptable, the inspector certifies it. Inspectors may further specialize in the following jobs:

  • Materials inspectors check products by sight, sound, or feel to locate imperfections such as cuts, scratches, missing pieces, or crooked seams.
  • Mechanical inspectors generally verify that parts fit, move correctly, and are properly lubricated. They may check the pressure of gases and the level of liquids, test the flow of electricity, and conduct test runs to ensure that machines run properly.

Samplers test or inspect a sample for malfunctions or defects during a batch or production run.

Sorters separate goods according to length, size, fabric type, or color.

Testers repeatedly test existing products or prototypes under real-world conditions. Through these tests, manufacturers determine how long a product will last, what parts will break down first, and how to improve durability.

Weighers weigh quantities of materials for use in production.

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How To Become A Process Inspector

Most quality control inspectors need a high school diploma and receive on-the-job training that typically lasts as little as 1 month or up to 1 year.

Education & Training

Education and training requirements vary with the responsibilities of the quality control worker. For inspectors who do simple pass/fail tests of products, a high school diploma and some in-house training are generally enough. Workers usually receive on-the-job training that typically lasts for as little as 1 month or up to 1 year.

Candidates for inspector jobs can improve their chances of finding work by studying industrial trades in high school or in a postsecondary vocational program. Laboratory work in the natural or biological sciences also may improve a person’s analytical skills and increase their chances of finding work in medical or pharmaceutical labs, where many of these workers are employed.

Training for new inspectors may cover the use of special meters, gauges, computers, and other instruments; quality control techniques such as Six Sigma; blueprint reading; safety; and reporting requirements. Some postsecondary training programs exist, but many employers prefer to train inspectors on the job.

As manufacturers use more automated techniques that require less inspection by hand, workers in this occupation increasingly must know how to operate and program more sophisticated equipment and utilize software applications. Because these operations require additional skills, higher education may be necessary. To address this need, some colleges are offering associate’s degrees in fields such as quality control management.

Licenses, Certifications, and Registrations

The American Society for Quality (ASQ) offers various certifications, including a designation for Certified Quality Inspector (CQI), and numerous sources of information and various levels of Six Sigma certifications. Certification can demonstrate competence and professionalism, making candidates more attractive to employers. It can also increase opportunities for advancement. Requirements for certification generally include a certain number of years of experience in the field and passing an exam.

Important Qualities

Dexterity. Quality control inspectors should be able to quickly remove sample parts or products during the manufacturing process.

Math skills. Knowledge of basic math and computer skills are important because measuring, calibrating, and calculating specifications are major parts of quality control testing.

Mechanical skills. Quality control inspectors must be able to use specialized tools and machinery when testing products.

Physical stamina. Quality control inspectors must be able to stand for long periods on the job.

Physical strength. Because workers sometimes lift heavy objects, inspectors should be in good physical condition.

Technical skills. Quality control inspectors must understand blueprints, technical documents, and manuals which help ensure that products and parts meet quality standards.

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Process Inspector Career Paths

Process Inspector
Quality Control Inspector Technician Engineer
Engineering Manager
10 Yearsyrs
Quality Control Inspector Quality Control Technician Quality Assurance Technician
Quality Assurance Supervisor
6 Yearsyrs
Quality Control Inspector Quality Assurance Technician Quality Assurance Supervisor
Quality Assurance Manager
9 Yearsyrs
Inspector Technician Production Supervisor
Plant Manager
11 Yearsyrs
Inspector Quality Inspector Quality Engineer
Quality Manager
11 Yearsyrs
Inspector Foreman Production Supervisor
Manufacturing Manager
10 Yearsyrs
Quality Inspector Quality Technician Quality Engineer
Quality Supervisor
7 Yearsyrs
Quality Inspector Quality Engineer Quality Manager
Director Of Quality
14 Yearsyrs
Quality Assurance Inspector Quality Assurance Technician Production Supervisor
Quality Control Supervisor
5 Yearsyrs
Quality Assurance Inspector Quality Assurance Specialist Quality Assurance Manager
Quality Assurance Director
11 Yearsyrs
Quality Assurance Inspector Laboratory Technician Research Associate
Laboratory Manager
5 Yearsyrs
Machine Operator Foreman Superintendent
Quality Control Manager
7 Yearsyrs
Machine Operator Foreman Warehouse Supervisor
Shipping Manager
5 Yearsyrs
Machine Operator Quality Control Technician Quality Technician
Quality Lead
7 Yearsyrs
Quality Technician Mechanical Inspector Senior Inspector
Lead Inspector
6 Yearsyrs
Mechanical Inspector Senior Inspector
Inspecting Supervisor
5 Yearsyrs
Mechanical Inspector Construction Inspector Senior Inspector
Quality Control Inspector Lead
6 Yearsyrs
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Average Length of Employment
Floor Inspector 4.4 years
Fabric Inspector 4.2 years
Process Inspector 4.0 years
Incoming Inspector 3.8 years
Final Inspector 3.3 years
Lens Inspector 3.0 years
Line Inspector 2.6 years
Inspector 2.6 years
Quality Inspector 2.5 years
Top Careers Before Process Inspector
Cashier 10.8%
Inspector 5.7%
Assembler 5.0%
Operator 3.9%
Manager 3.2%
Technician 2.5%
Top Careers After Process Inspector
Inspector 9.9%
Cashier 4.3%
Assembler 3.7%
Technician 3.7%
Supervisor 3.1%
Operator 2.8%

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Top Skills for A Process Inspector

  1. Control Department
  2. Inspect Parts
  3. Inspection Procedures
You can check out examples of real life uses of top skills on resumes here:
  • Inspect parts to make sure they meet customer standards, assist in calibrating machines and protocols for new customer plans and assignments
  • Follow inspection procedures and establish statistical sample plan.
  • Approved in-process production by confirming specifications; conducting visual accuracy and measurement tests; communicating required adjustments to production supervisor.
  • Used calipers, micrometers, gauges, and OGP machines to monitor quality in production of stamped metal parts.
  • Evaluate CMM reports and draw accurate conclusions to further assist machine shop and maintain customer satisfaction.

Process Inspector Demographics

Gender

Male

45.9%

Female

40.6%

Unknown

13.5%
Ethnicity

White

62.4%

Hispanic or Latino

17.9%

Black or African American

8.7%

Asian

8.0%

Unknown

3.0%
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Foreign Languages Spoken

Spanish

83.3%

Hmong

5.6%

Arabic

5.6%

French

5.6%
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Process Inspector Education

Schools

Pima Community College

7.8%

Wichita State University

7.8%

University of Phoenix

7.8%

San Jose State University

5.9%

Wayne State College

5.9%

Naugatuck Valley Community College

5.9%

York Technical College

5.9%

Southern New Hampshire University

5.9%

Stockton University

3.9%

Dakota County Technical College

3.9%

Suffolk County Community College

3.9%

Community College of Vermont

3.9%

Appalachian State University

3.9%

ITT Technical Institute-Jacksonville

3.9%

East Los Angeles Occupational Center

3.9%

University of Puerto Rico - Humacao

3.9%

East Los Angeles College

3.9%

Florida State College at Jacksonville

3.9%

Ohio State University

3.9%

Daniel Webster College

3.9%
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Majors

Business

26.7%

General Studies

7.5%

Electrical Engineering

6.4%

Electrical Engineering Technology

5.3%

Education

4.8%

Environmental Control Technologies/Technicians

4.8%

Accounting

4.8%

Health Care Administration

4.3%

Automotive Technology

3.7%

Communication

3.7%

Criminal Justice

3.2%

Liberal Arts

3.2%

Graphic Design

3.2%

Engineering

3.2%

Nursing

2.7%

Manufacturing Engineering

2.7%

Aviation

2.7%

Mechanical Engineering

2.7%

Drafting And Design

2.1%

Computer Science

2.1%
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Degrees

Other

37.8%

Bachelors

22.9%

Associate

20.5%

Certificate

9.8%

Masters

5.4%

Diploma

2.7%

Doctorate

0.6%

License

0.3%
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