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What is a process plant operator and how to become one

Updated January 8, 2025
3 min read

This personnel makes it possible for manufacturing plants to deliver their products on time and with quality. The process plant operator is responsible for overseeing and managing the processes involved with the production. To achieve this, they program and monitor equipment to ensure quality, efficiency, and safety. They keep a detailed record of all production operations and ensure that the production processes meet all specifications. They go as far as performing laboratory analyses and quality control analyses.

The salary of a process plant operator ranges from $29,674 to $44,583, with an average gross salary of $35,920. A minimum of a bachelor's degree in a related area is enough to get you the position. However, you must have the ability to carry out mechanical aptitude and equipment troubleshooting. You must possess analytical, computer, and communication skills. You must also be able to work a flexible schedule.

ScoreProcess Plant OperatorUS Average
Salary
3.3

Avg. Salary $41,902

Avg. Salary $59,228

Stability level
6.6

Growth rate -7%

Growth rate 0.3%

Diversity
4.0
Race

American Indian and Alaska Native 0.81%

Asian 4.29%

Black or African American 9.83%

Hispanic or Latino 20.55%

Unknown 4.74%

White 59.78%

Gender

female 18.27%

male 81.73%

Age - 47
Race

American Indian and Alaska Native 3.00%

Asian 7.00%

Black or African American 14.00%

Hispanic or Latino 19.00%

White 57.00%

Gender

female 47.00%

male 53.00%

Age - 47
Stress level
6.6

Stress level is high

7.1 - high

Complexity level
6.4

Complexity level is intermediate

7 - challenging

Work life balance
6.0

Work life balance is fair

6.4 - fair

Process plant operator career paths

Key steps to become a process plant operator

  1. Explore process plant operator education requirements

    Most common process plant operator degrees

    Bachelor's

    32.3 %

    High School Diploma

    29.2 %

    Associate

    18.8 %
  2. Start to develop specific process plant operator skills

    SkillsPercentages
    Plant Operations29.57%
    Plant Process9.67%
    Minor Maintenance9.04%
    Plant Equipment7.31%
    OSHA6.86%
  3. Complete relevant process plant operator training and internships

    Accountants spend an average of 1-2 years on post-employment, on-the-job training. New process plant operators learn the skills and techniques required for their job and employer during this time. The chart below shows how long it takes to gain competency as a process plant operator based on U.S. Bureau of Labor Statistics data and data from real process plant operator resumes.
  4. Research process plant operator duties and responsibilities

    • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
    • Move to the assembly department building electrical panels, installing electrical panels, installing various electrical devices on new centrifuges.
    • Batch SCC, Shotcrete and other loads to client specifications.
  5. Prepare your process plant operator resume

    When your background is strong enough, you can start writing your process plant operator resume.

    You can use Zippia's AI resume builder to make the resume writing process easier while also making sure that you include key information that hiring managers expect to see on a process plant operator resume. You'll find resume tips and examples of skills, responsibilities, and summaries, all provided by Zippi, your career sidekick.

    Choose from 10+ customizable process plant operator resume templates

    Build a professional process plant operator resume in minutes. Browse through our resume examples to identify the best way to word your resume. Then choose from 10+ resume templates to create your process plant operator resume.
    Process Plant Operator Resume
    Process Plant Operator Resume
    Process Plant Operator Resume
    Process Plant Operator Resume
    Process Plant Operator Resume
    Process Plant Operator Resume
    Process Plant Operator Resume
    Process Plant Operator Resume
    Process Plant Operator Resume
  6. Apply for process plant operator jobs

    Now it's time to start searching for a process plant operator job. Consider the tips below for a successful job search:

    1. Browse job boards for relevant postings
    2. Consult your professional network
    3. Reach out to companies you're interested in working for directly
    4. Watch out for job scams

How did you land your first process plant operator job

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Average process plant operator salary

The average process plant operator salary in the United States is $41,902 per year or $20 per hour. Process plant operator salaries range between $28,000 and $62,000 per year.

Average process plant operator salary
$41,902 Yearly
$20.15 hourly

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Process plant operator reviews

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A zippia user wrote a review on Jul 2019
Pros

i am not doing job right now but i want to search about this because i have an interview

Cons

i dont know but i have an interview to give so thats why i am searching


profile
A zippia user wrote a review on Apr 2019
Pros

It's not physical demanding but more of a “great amount of knowledge” required type of job. If you're passionate about it, you'll try to be the best operator you can be which is challenging. That's the fun part. Pay for decent to large scale companies range approximately $35-$43 per hour, tons of overtime available and bonuses.

Cons

Shift work


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Updated January 8, 2025

Zippia Research Team
Zippia Team

Editorial Staff

The Zippia Research Team has spent countless hours reviewing resumes, job postings, and government data to determine what goes into getting a job in each phase of life. Professional writers and data scientists comprise the Zippia Research Team.

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