Post job

Process plant operator vs chemical operator

The differences between process plant operators and chemical operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a process plant operator, becoming a chemical operator takes usually requires 4-6 years. Additionally, a process plant operator has an average salary of $41,902, which is higher than the $40,526 average annual salary of a chemical operator.

The top three skills for a process plant operator include plant operations, plant process and minor maintenance. The most important skills for a chemical operator are safety procedures, math, and process equipment.

Process plant operator vs chemical operator overview

Process Plant OperatorChemical Operator
Yearly salary$41,902$40,526
Hourly rate$20.15$19.48
Growth rate-7%4%
Number of jobs61,08536,522
Job satisfaction--
Most common degreeBachelor's Degree, 32%High School Diploma, 35%
Average age4747
Years of experience26

What does a process plant operator do?

Process plant operator positions require skills in forklifts, crushers, and forklift operation, as well as management, trucking, and a plethora of other skills. They must first pass a medical and NRC licensing exam, as well as a plant-operating exam each year, in addition to license renewal applications every six years. They will be called upon to oversee and manage the production process of a manufacturing plant, as well as monitor equipment to ensure quality, efficiency, and safety in said plant.

What does a chemical operator do?

A chemical operator is responsible for maintaining heavy machines and equipment for chemical processing operations. Chemical operators inspect machinery for any malfunctions, perform immediate repairs, and replace defective components as needed to ensure the equipment's safety and efficiency. They carefully handle chemicals, observe the mixing process, and support process development by assisting on strategic procedures to maximize productivity and plan initiatives. A chemical operator must adhere to the safety protocols of the production, especially on storing chemicals, recording information to the database, and operating machines.

Process plant operator vs chemical operator salary

Process plant operators and chemical operators have different pay scales, as shown below.

Process Plant OperatorChemical Operator
Average salary$41,902$40,526
Salary rangeBetween $28,000 And $62,000Between $31,000 And $51,000
Highest paying City-New York, NY
Highest paying state-New York
Best paying company-Westinghouse Appliances Australia
Best paying industry-Pharmaceutical

Differences between process plant operator and chemical operator education

There are a few differences between a process plant operator and a chemical operator in terms of educational background:

Process Plant OperatorChemical Operator
Most common degreeBachelor's Degree, 32%High School Diploma, 35%
Most common majorBusinessBusiness
Most common college-Stanford University

Process plant operator vs chemical operator demographics

Here are the differences between process plant operators' and chemical operators' demographics:

Process Plant OperatorChemical Operator
Average age4747
Gender ratioMale, 81.7% Female, 18.3%Male, 91.1% Female, 8.9%
Race ratioBlack or African American, 9.8% Unknown, 4.7% Hispanic or Latino, 20.6% Asian, 4.3% White, 59.8% American Indian and Alaska Native, 0.8%Black or African American, 10.7% Unknown, 4.8% Hispanic or Latino, 19.3% Asian, 4.3% White, 60.0% American Indian and Alaska Native, 0.8%
LGBT Percentage11%11%

Differences between process plant operator and chemical operator duties and responsibilities

Process plant operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Move to the assembly department building electrical panels, installing electrical panels, installing various electrical devices on new centrifuges.
  • Batch SCC, Shotcrete and other loads to client specifications.

Chemical operator example responsibilities.

  • Manage multiple large volume fermentation tanks simultaneously.
  • Add dye to chemical to be mix.
  • Mix chemicals together to make a base for dye.
  • License by the NRC for operation of facility reactor.
  • Provide the QC lab with batch samples as instructed by formula cards for quality disposition.
  • Use Hmi's to control the product being make and sending it to storage tanks.
  • Show more

Process plant operator vs chemical operator skills

Common process plant operator skills
  • Plant Operations, 30%
  • Plant Process, 10%
  • Minor Maintenance, 9%
  • Plant Equipment, 7%
  • OSHA, 7%
  • Continuous Operation, 6%
Common chemical operator skills
  • Safety Procedures, 8%
  • Math, 5%
  • Process Equipment, 5%
  • Basic Math, 4%
  • Minor Maintenance, 4%
  • Troubleshoot, 4%

Browse production and manufacturing jobs