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Process safety engineer skills for your resume and career

Updated January 8, 2025

4 min read

Quoted expert

Dr. Maria Benavides Ph.D.

Below we've compiled a list of the most critical process safety engineer skills. We ranked the top skills for process safety engineers based on the percentage of resumes they appeared on. For example, 10.0% of process safety engineer resumes contained safety management as a skill. Continue reading to find out what skills a process safety engineer needs to be successful in the workplace.

15 process safety engineer skills for your resume and career

1. Safety Management

Here's how process safety engineers use safety management:

Develop Process Safety Management programs, standards, and procedures to ensure regulatory compliance with domestic and international regulatory agencies.
Provided leadership and enforced compliance with OSHA Process Safety Management standards in conjunction with corporate standards.

2. OSHA

Here's how process safety engineers use osha:

Participated as an active member in the review of documentation and citation items related to the OSHA PSM regulation.
Reviewed and Updated Process Safety Information, OSHA 29CFR 1910.119(d), before Unit Process Hazards Analysis.

3. Risk Management

Risk management is the method of recognizing, evaluating, and managing risks to an organization's resources and profits. Financial insecurity, regulatory liability, strategic management mistakes, incidents, and natural hazards are just some of the challenges or dangers that could arise. For digitalized businesses, IT security vulnerabilities and data-related threats, as well as risk management techniques to mitigate them, have become top priorities.

Here's how process safety engineers use risk management:

Review and maintain Risk Management Program, Contingency Plan, Emergency preparedness Plan & Spill prevention Process Control (SPPC).
Lead a team to update Philadelphia and Marcus Hook Risk Management Plans and resubmit them to the EPA.

4. PHA

Here's how process safety engineers use pha:

Perform PHA (Process Hazard Analysis) Study for natural gas assets and facilities, e.g.
Advise and train Plant Process Engineers on all elements of Process Safety including PHA facilitation.

5. EHS

Environment, Health, and Safety - EHS is a generic term for laws, rules, regulations, professions, and programs designed to protect the health and safety of the public and the environment from hazards. Its objective is to prevent and reduce accidents, emergencies, and health problems, including in the workplace, as well as the environmental damage that may result from work practices. Organizations must do this to ensure that their activities do not harm anyone.

Here's how process safety engineers use ehs:

Progressed projects related to environmental, health, and safety (EHS).
Utilize SharePoint to maintain EHS internal sites.

6. Mechanical Integrity

Here's how process safety engineers use mechanical integrity:

Initiated and led project to reprogram malfunctioning Microsoft Access database that tracked Mechanical Integrity inspections for Process Safety program.
Provided appropriate designation of the PSM-covered equipment in the site s mechanical integrity program and presented result to client.

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7. MOC

Here's how process safety engineers use moc:

Developed policies, procedures and strategies to implement new, or improve existing programs including MOC.
Assist area personnel with Management of Change (MOC) core team hazard assessments and documentation.

8. Risk Assessments

The process of analyzing and identifying the acts or events that have the potential to negatively affect an individual, asset, or business is called risk assessment. Risk assessments are important because they form an integral part of an organization as well as occupational safety plans

Here's how process safety engineers use risk assessments:

Establish risk assessments by identifying and modeling consequences of potential accidental release.
Prepared and conducted qualitative and quantitative risk assessments,

9. Incident Investigations

Incident Investigation is the intentional act of determining the root cause of an incident or series of incidents through the gathering of facts and relevant data from the site where they happened and from human sources nearby. This includes obtaining data from security cameras around and asking eyewitnesses. It's an all-inclusive process that explores every avenue needed to get the facts right and present the overall findings to established authority.

Here's how process safety engineers use incident investigations:

Assist in gathering incident investigations reports and documentation for ongoing and new incident investigations.
Work with Safety Managers on incident investigations related to PSM processes and ensure follow up is completed on any recommendations.

10. PSSR

Here's how process safety engineers use pssr:

Managed HAZOP and PSSR for the West Africa Pipelines and implementing risk assessment and management strategies for existing operations.
Participated in over 90 initial facility PSSR field verification and documentation review events in 2015 and 2016.

11. Process Engineering

Process engineering is the agreement and use of the essential standards and laws of nature that permit us to change crude material and energy into items that are valuable to society, at a mechanical level.

Here's how process safety engineers use process engineering:

Project engineering, Process Hazard Analysis and LOPA, FEL work for projects, project management, process engineering

12. Continuous Improvement

Continuous improvement is an ongoing process of improvement of products, services, and processes with the help of innovative ideas. It is an organized approach that helps an organization to find its weaknesses and improve them.

Here's how process safety engineers use continuous improvement:

Led strategic continuous improvement projects enhancing compliance and migrated towards a risk based process safety program.
Investigate and implement continuous improvement processes required to improve Safety in manufacturing operations.

13. Management System

A management system is a set of policies, processes, and procedures taken by an organization or a business to ensure it can fulfill its tasks and achieve its objectives. A management system makes sure that the company excels financially and improves the user experience. The management system also takes care of the worker's and employees' needs and manages their workload and oversees their performance. Apart from interior matters of the company, a management system also deals with exterior matters like legislations, tax matters, and law issues.

Here's how process safety engineers use management system:

Gather internal/self HSE Compliance and Management System audits and reports.
Provided consultation services to mining clients worldwide, with an emphasis on safety management systems including compliance measures with regulatory agencies.

14. NFPA

Here's how process safety engineers use nfpa:

Conducted inspections for OSHA and NFPA compliance and provided detailed explanations on solutions for non-compliance in the form of standardized reports.
Ensured compliance to OSHA, NFPA, ANSI, and other local, state and federal regulatory agencies.

15. Management Plans

Management plans are outlined objectives to complete for a specific project. This may include everything from assigning responsibilities to employees to timelines for individual objectives. Depending on the size of the project, management plans may include milestone objectives, which are smaller goals to reach within the project as a whole and may also have separate timelines.

Here's how process safety engineers use management plans:

Reviewed the existing pipeline integrity management plan.
Gap analysis and upgrade of Crisis Management Plan including the following:.

5 Process Safety Engineer resume examples

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What skills help Process Safety Engineers find jobs?

Tell us what job you are looking for, we’ll show you what skills employers want.

What skills stand out on process safety engineer resumes?

Dr. Maria Benavides Ph.D.

Associate Professor, Chemistry Program Coordinator, Assistant Chair, University of Houston - Downtown

Apart from a good foundation in the chemistry discipline, skills that will stand out on resumes include: experience in various analytical techniques, excellent communication skills both verbally and in writing, ability to work collaboratively (team player), and the ability to think critically to find solutions to problems (problem solving). Another valuable skill nowadays would be to be competent in the use of technology for communication purposes (Zoom, etc.).

Do you want to know more?

List of process safety engineer skills to add to your resume

The most important skills for a process safety engineer resume and required skills for a process safety engineer to have include:

Safety Management
OSHA
Risk Management
PHA
EHS
Mechanical Integrity
MOC
Risk Assessments
Incident Investigations
PSSR
Process Engineering
Continuous Improvement

Management System
NFPA
Management Plans
CFR
Fire Protection
Risk Analysis
Psm
Rmp
Compliance Audits
Process Equipment
Safety Training
Emergency Response

Safety Program
What-If
Contractor Safety
Autocad
Maintenance Procedures
Training Programs
FMEA
Hazid
Retrofit
Operability
HSE
ISO

Updated January 8, 2025

Zippia Team

Editorial Staff

The Zippia Research Team has spent countless hours reviewing resumes, job postings, and government data to determine what goes into getting a job in each phase of life. Professional writers and data scientists comprise the Zippia Research Team.

Updated January 8, 2025

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