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As of October 2025, the average salary for a Process Safety Engineer stands at $84,412 annually. This figure varies significantly based on factors such as location, industry, and years of experience. For instance, Process Safety Engineers in states like Texas, California, and Louisiana tend to earn higher salaries due to the concentration of the oil and gas industry.
Industries such as pharmaceuticals and chemical manufacturing often offer competitive compensation. Process Safety Engineers in these sectors play a crucial role in minimizing risks and ensuring compliance with safety regulations. Understanding the salary landscape can help job seekers make informed decisions about their career paths.
Experience levels also impact earnings. Entry-level positions may start lower, but with additional certifications and years of experience, salaries can increase significantly. Exploring job boards like Zippia can connect you with opportunities that align with your skills and career aspirations.
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The highest-paying states for process safety engineers are California, Massachusetts, and New York. The lowest average process safety engineer salary states are Florida, South Carolina, and Nebraska.
| Rank | State | Avg. salary | Hourly rate |
|---|---|---|---|
| 1 | California | $119,387 | $57.40 |
| 2 | Massachusetts | $101,080 | $48.60 |
| 3 | District of Columbia | $101,602 | $48.85 |
| 4 | New Hampshire | $97,029 | $46.65 |
| 5 | New York | $100,352 | $48.25 |
| 6 | Ohio | $99,896 | $48.03 |
| 7 | Texas | $93,143 | $44.78 |
| 8 | Pennsylvania | $98,093 | $47.16 |
| 9 | Oregon | $92,140 | $44.30 |
| 10 | Connecticut | $99,260 | $47.72 |
| 11 | New Mexico | $97,575 | $46.91 |
| 12 | North Dakota | $99,583 | $47.88 |
| 13 | Nevada | $88,387 | $42.49 |
| 14 | Vermont | $97,285 | $46.77 |
| 15 | Wyoming | $87,862 | $42.24 |
| 16 | Michigan | $84,036 | $40.40 |
| 17 | Virginia | $84,288 | $40.52 |
| 18 | Alabama | $79,084 | $38.02 |
| 19 | Tennessee | $87,871 | $42.25 |
| 20 | Colorado | $84,809 | $40.77 |
| 21 | Maryland | $85,558 | $41.13 |
| 22 | Arkansas | $84,409 | $40.58 |
| 23 | Idaho | $79,813 | $38.37 |
| 24 | Washington | $81,552 | $39.21 |
| 25 | Arizona | $77,453 | $37.24 |
| 26 | Minnesota | $88,072 | $42.34 |
| 27 | Utah | $76,396 | $36.73 |
| 28 | New Jersey | $84,768 | $40.75 |
| 29 | Louisiana | $84,926 | $40.83 |
| 30 | Delaware | $76,349 | $36.71 |
| 31 | North Carolina | $74,476 | $35.81 |
| 32 | Indiana | $75,370 | $36.24 |
| 33 | Rhode Island | $76,034 | $36.55 |
| 34 | Kentucky | $74,402 | $35.77 |
| 35 | Illinois | $76,752 | $36.90 |
| 36 | Alaska | $72,382 | $34.80 |
| 37 | Maine | $73,843 | $35.50 |
| 38 | Iowa | $71,980 | $34.61 |
| 39 | Oklahoma | $75,438 | $36.27 |
| 40 | Florida | $66,523 | $31.98 |
| 41 | South Dakota | $72,862 | $35.03 |
| 42 | Wisconsin | $67,354 | $32.38 |
| 43 | Kansas | $71,358 | $34.31 |
| 44 | Missouri | $70,547 | $33.92 |
| 45 | Mississippi | $70,018 | $33.66 |
| 46 | Georgia | $61,759 | $29.69 |
| 47 | South Carolina | $66,364 | $31.91 |
| 48 | Montana | $70,319 | $33.81 |
| 49 | Nebraska | $66,300 | $31.88 |
| 50 | Hawaii | $56,566 | $27.20 |
| 51 | West Virginia | $63,115 | $30.34 |
The highest-paying cities for process safety engineers are Orange, CA, Akron, OH, and Allentown, PA.
| Rank | City | Avg. salary | Hourly rate |
|---|---|---|---|
| 1 | Orange, CA | $113,993 | $54.80 |
| 2 | Akron, OH | $101,418 | $48.76 |
| 3 | Allentown, PA | $98,250 | $47.24 |
| 4 | Austin, TX | $93,067 | $44.74 |
| 5 | Saint Paul, MN | $88,132 | $42.37 |
| 6 | Manassas, VA | $85,862 | $41.28 |
| 7 | Baltimore, MD | $85,711 | $41.21 |
| 8 | Baton Rouge, LA | $84,918 | $40.83 |
| 9 | Lakewood, CO | $84,854 | $40.80 |
| 10 | Chandler, AZ | $77,302 | $37.16 |
| 11 | Chicago, IL | $77,019 | $37.03 |
| 12 | Charlotte, NC | $72,864 | $35.03 |
| 13 | Kansas City, MO | $70,513 | $33.90 |
| 14 | Greenville, SC | $68,300 | $32.84 |
| 15 | Bradenton, FL | $67,540 | $32.47 |
A process safety engineer's salary ranges from $55,000 a year at the 10th percentile to $129,000 at the 90th percentile.

| Percentile | Annual salary | Monthly salary | Hourly rate |
|---|---|---|---|
| 90th Percentile | $129,000 | $10,750 | $62 |
| 75th Percentile | $105,000 | $8,750 | $50 |
| Average | $84,412 | $7,034 | $41 |
| 25th Percentile | $67,000 | $5,583 | $32 |
| 10th Percentile | $55,000 | $4,583 | $26 |
The highest paying types of process safety engineers are senior process engineer, project safety manager, and ehs manager.
| Job title | Annual salary | Monthly salary | Hourly rate | Job openings |
|---|---|---|---|---|
| EHS Coordinator | $61,416 | $5,118 | $29.53 | 10,790 |
| Industrial Hygienist | $68,173 | $5,681 | $32.78 | 23,048 |
| EHS Manager | $94,320 | $7,860 | $45.35 | 15,758 |
| Manager, Environmental And Safety | $87,111 | $7,259 | $41.88 | 32,473 |
| Environmental Health And Safety Director | $92,063 | $7,672 | $44.26 | 80,031 |
| Safety Supervisor | $65,392 | $5,449 | $31.44 | 16,481 |
Top companies hiring process safety engineers now:
Process safety engineer salaries at California Resources and BP America Inc are the highest-paying according to our most recent salary estimates. In addition, the average process safety engineer salary at companies like Exxon Mobil and Koch Industries are highly competitive.
| Rank | Company | Average salary | Hourly rate |
|---|---|---|---|
| 1 | California Resources | $140,969 | $67.77 |
| 2 | BP America Inc | $139,623 | $67.13 |
| 3 | Exxon Mobil | $137,890 | $66.29 |
| 4 | Koch Industries | $131,135 | $63.05 |
| 5 | PBF Energy | $125,504 | $60.34 |
| 6 | Repsol Energy North America Corporation | $124,332 | $59.77 |
| 7 | Bayer | $123,147 | $59.21 |
| 8 | OMNOVA Solutions | $121,775 | $58.55 |
| 9 | Occidental Petroleum | $121,174 | $58.26 |
| 10 | Westinghouse Appliances Australia | $117,886 | $56.68 |
| 11 | Arkema | $116,923 | $56.21 |
| 12 | CF Industries | $116,042 | $55.79 |
| 13 | Clean Harbors | $115,812 | $55.68 |
| 14 | Baker Hughes | $115,744 | $55.65 |
| 15 | Nitto Avecia | $115,291 | $55.43 |
| 16 | Evonik | $114,924 | $55.25 |
| 17 | Pfizer | $114,285 | $54.94 |
| 18 | Ecolab | $113,451 | $54.54 |
| 19 | Tesla | $111,673 | $53.69 |
| 20 | Air Products | $110,916 | $53.33 |
The average process safety engineer salary varies across industries:
| Rank | Industry | Average salary | Hourly rate |
|---|---|---|---|
| 1 | Energy | $124,611 | $59.91 |
| 2 | Manufacturing | $105,581 | $50.76 |
| 3 | Professional | $79,649 | $38.29 |
| 4 | Government | $73,511 | $35.34 |
The average process safety engineer salary has risen by $16,812 over the last ten years. In 2014, the average process safety engineer earned $67,600 annually, but today, they earn $84,412 a year. That works out to a 9% change in pay for process safety engineers over the last decade.
Compare process safety engineer salaries for cities or states with the national average over time.
Compare process safety engineer salaries for individual cities or states with the national average.
| Year | Avg. salary | Hourly rate | % Change |
|---|---|---|---|
| 2025 | $84,400 | $40.58 | +3.0% |
| 2024 | $81,900 | $39.36 | +2.5% |
| 2023 | $79,800 | $38.38 | +0.7% |
| 2022 | $79,300 | $38.12 | +2.0% |
| 2021 | $77,700 | $37.34 | +2.4% |
| Company | Job | Location | Date added | Salary |
|---|---|---|---|---|
| Amazon.com, Inc. | Process Safety Engineer, Global Process Safety Management, Workplace Health & Safety | Bellevue, WA | 06/28/2025 | $105,600 |
| Amazon | SR. Process Safety Engineer, Global Process Safety Management, Workplace Health & Safety | Arlington, VA | 06/27/2025 | $128,600 |
| Amazon | SR. Process Safety Engineer, Global Process Safety Management, Workplace Health & Safety | Nashville, TN | 06/27/2025 | $128,600 |
| H.B. Fuller | Process Safety Engineer | South Bend, IN | 06/27/2025 | $105,000 |
| Actalent | Process Safety Management | Jeffersonville, OH | 06/27/2025 | $92,000 |
| Rolls Royce | Process Safety Management Engineer | Indianapolis, IN | 06/25/2025 | $99,987 |
| Honeywell | Process Safety Engineer | Des Plaines, IL | 06/24/2025 | $73,400 |
| Honeywell | Process Safety Engineer | Charlotte, NC | 06/24/2025 | $73,400 |
| Moses Lake Industries, Inc. | Process Safety Management Chemical Engineer | Moses Lake, WA | 06/20/2025 | $85,000 |
| Royal Adhesive & Sealants | Process Safety Engineer | Bend, OR | 06/20/2025 | $105,000 |
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