What does a senior manufacturing process engineer do?
As a senior manufacturing process engineer, you must have great experience in the manufacturing process. You need to have excellent problem-solving ability and time management skills. To ensure that the company's manufacturing process is well-run, you have to also look after a team of manufacturing engineers. You also need to have excellent mapping skills to help in the improvement of the organization.
To apply for the post of senior manufacturing process engineer, five years of engineering experience is preferred. A science degree in manufacturing or industrial engineering is required.
Senior manufacturing process engineer responsibilities
Here are examples of responsibilities from real senior manufacturing process engineer resumes:
- Manage product BOM's for RoHS, end of life, and component quality issues.
- Plan and manage process-improvement projects and support production methods and processes for manufacturing center and CNC processes.
- Evaluate documentation for regulatory and FDA / ISO compliance.
- Develop and maintain process qualification procedures and checklists in compliance to ISO 9001 and departmental procedures.
- Support internal audit process and work with cross functional team to develop remediation plan for FDA audit.
- Create work instructions and labor estimates, implementing new product training programs for operators and staff including quality control and SPC.
- Support manufacturing on solutions to eliminate waste, tooling and/or quality issues through statistical tools (SPC) and lessons learned.
- Report and improve quality methodology processes for manufacturing base on customer and ISO requirements.
- Develop a method to get AutoCad isometric drawings relevant to relief valve transferred electronically to the relief valve sizing package.
- Perform safety relief valve and hydraulic calculations for various sections within a refinery.
- Maintain full accountability for executing all aspects of process project engineering for petroleum refinery and chemical industry clients.
- Implement a KANBAN system for manufacturing which reduce wasteful production activities and achieve labor reductions.
Senior manufacturing process engineer skills and personality traits
We calculated that 6% of Senior Manufacturing Process Engineers are proficient in Lean Manufacturing, Sigma, and Continuous Improvement. They’re also known for soft skills such as Creativity, Listening skills, and Math skills.
We break down the percentage of Senior Manufacturing Process Engineers that have these skills listed on their resume here:
- Lean Manufacturing, 6%
Key player in the multidisciplinary Lean Manufacturing team, providing engineering support required for successful project implementation.
- Sigma, 5%
Introduced Six Sigma quality initiatives and trained personnel in fabrication and assembly areas.
- Continuous Improvement, 5%
Supported the implementation, sustaining, and continuous improvement of manufacturing technologies /processes within the factory environment.
- CAD, 4%
Generated process documentation and design with the assistance of other designers and CAD people.
- Process Engineering, 3%
Implemented strategies for process engineering support on FDA approved medical component manufacturer making heart valves from CVD diamond like carbon deposition.
- Product Quality, 3%
Led process and equipment development initiatives to improve product quality, manufacturing efficiency and employee safety.
Common skills that a senior manufacturing process engineer uses to do their job include "lean manufacturing," "sigma," and "continuous improvement." You can find details on the most important senior manufacturing process engineer responsibilities below.
Creativity. One of the key soft skills for a senior manufacturing process engineer to have is creativity. You can see how this relates to what senior manufacturing process engineers do because "industrial engineers use creativity and ingenuity to design new production processes in many kinds of settings in order to reduce the use of material resources, time, or labor while accomplishing the same goal." Additionally, a senior manufacturing process engineer resume shows how senior manufacturing process engineers use creativity: "developed more efficient systems regarding risk/cost reduction, inventory control, and minimizing downtime in safe manner. "
Listening skills. Another soft skill that's essential for fulfilling senior manufacturing process engineer duties is listening skills. The role rewards competence in this skill because "these engineers often operate in teams, but they also must solicit feedback from customers, vendors, and production staff." According to a senior manufacturing process engineer resume, here's how senior manufacturing process engineers can utilize listening skills in their job responsibilities: "incorporated ideas and listened to experience from the manufacturing floor about manufacturing processes without modifying product design or specifications. "
Math skills. senior manufacturing process engineers are also known for math skills, which are critical to their duties. You can see how this skill relates to senior manufacturing process engineer responsibilities, because "industrial engineers use the principles of calculus, trigonometry, and other advanced topics in mathematics for analysis, design, and troubleshooting in their work." A senior manufacturing process engineer resume example shows how math skills is used in the workplace: "converted model geometry to mastercam for cnc programming. "
Problem-solving skills. senior manufacturing process engineer responsibilities often require "problem-solving skills." The duties that rely on this skill are shown by the fact that "in designing facilities for manufacturing and processes for providing services, these engineers deal with several issues at once, from workers’ safety to quality assurance." This resume example shows what senior manufacturing process engineers do with problem-solving skills on a typical day: "participated with product design during the pilot manufacturing activities and suggested solutions to improve producibility. "
Speaking skills. Another crucial skill for a senior manufacturing process engineer to carry out their responsibilities is "speaking skills." A big part of what senior manufacturing process engineers relies on this skill, since "industrial engineers sometimes have to explain their instructions to production staff or technicians before they can make written instructions available." How this skill relates to senior manufacturing process engineer duties can be seen in an example from a senior manufacturing process engineer resume snippet: "addressed customer concerns related to quality, documentation and corrective action. "
Writing skills. Another skill commonly found on senior manufacturing process engineer job descriptions is "writing skills." It can come up quite often in senior manufacturing process engineer duties, since "industrial engineers must prepare documentation for other engineers or scientists, or for future reference." Here's an example from a resume of how this skill fits into day-to-day senior manufacturing process engineer responsibilities: "assisted the manager of quality assurance on the writing of sops and record keeping per gmp guidelines. "
The three companies that hire the most senior manufacturing process engineers are:
- Northrop Grumman7 senior manufacturing process engineers jobs
- Abbott4 senior manufacturing process engineers jobs
- Raytheon Technologies4 senior manufacturing process engineers jobs
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Compare different senior manufacturing process engineers
Senior manufacturing process engineer vs. Engineer
Engineers are highly trained professionals who determine the feasibility of various projects, usually related to the construction industry. They are considered experts in mathematics and science, two disciplines that they need to use in designing and coming up with plans for projects. They should also be well-versed in different construction or industrial materials, and they ensure that appropriate materials are used for the project. They also ensure that the projects meet the requirements of the groups that hired them. They create spaces that would both address the needs of the end-users and the industry standards. They also ensure that the projects they make would stand the test of time.
There are some key differences in the responsibilities of each position. For example, senior manufacturing process engineer responsibilities require skills like "lean manufacturing," "sigma," "continuous improvement," and "process engineering." Meanwhile a typical engineer has skills in areas such as "python," "cloud," "c++," and "c #." This difference in skills reveals the differences in what each career does.
Engineers really shine in the automotive industry with an average salary of $97,672. Comparatively, senior manufacturing process engineers tend to make the most money in the health care industry with an average salary of $95,830.The education levels that engineers earn slightly differ from senior manufacturing process engineers. In particular, engineers are 0.2% less likely to graduate with a Master's Degree than a senior manufacturing process engineer. Additionally, they're 0.1% more likely to earn a Doctoral Degree.Senior manufacturing process engineer vs. Quality engineer
A quality engineer's responsibilities include ensuring that the manufacturing processes are efficient and accurate, documenting findings that would raise concerns, conducting quality tests while observing parameters, and implementing changes as necessary to meet the highest quality standards. Quality engineers need to have excellent problem-solving and observation skills to detect any irregularities and possible malfunctions. They also must be able to communicate effectively with the clients for feedbacks and corrective adjustments, address complaints, and immediately resolve any inconsistencies made.
Each career also uses different skills, according to real senior manufacturing process engineer resumes. While senior manufacturing process engineer responsibilities can utilize skills like "cad," "process engineering," "solidworks," and "sr," quality engineers use skills like "quality standards," "quality system," "supplier quality," and "management system."
Quality engineers may earn a lower salary than senior manufacturing process engineers, but quality engineers earn the most pay in the technology industry with an average salary of $84,890. On the other hand, senior manufacturing process engineers receive higher pay in the health care industry, where they earn an average salary of $95,830.Average education levels between the two professions vary. Quality engineers tend to reach similar levels of education than senior manufacturing process engineers. In fact, they're 0.1% less likely to graduate with a Master's Degree and 0.1% less likely to earn a Doctoral Degree.What technology do you think will become more important and prevalent for senior manufacturing process engineers in the next 3-5 years?
Dr. Sridhar Santhanam Ph.D.
Professor and Chair, Villanova University
Senior manufacturing process engineer vs. Design engineer
A design engineer is responsible for creating systems and applications based on their expertise. Design engineers work through client specifications based on business needs. A design engineer also provides recommendations on improving existing systems to boost its performance and increase efficiency. Design engineers must have an excellent command of computer systems, programming codes, and technical data to ensure the system's stability and high-quality processes. A design engineer should also have strong analytical and time-management skills to perform tasks and meet deadlines.
There are many key differences between these two careers, including some of the skills required to perform responsibilities within each role. For example, a senior manufacturing process engineer is likely to be skilled in "lean manufacturing," "continuous improvement," "cad," and "process engineering," while a typical design engineer is skilled in "c++," "ul," "project management," and "work ethic."
Design engineers make a very good living in the technology industry with an average annual salary of $86,213. On the other hand, senior manufacturing process engineers are paid the highest salary in the health care industry, with average annual pay of $95,830.design engineers typically earn similar educational levels compared to senior manufacturing process engineers. Specifically, they're 1.3% less likely to graduate with a Master's Degree, and 0.4% less likely to earn a Doctoral Degree.Senior manufacturing process engineer vs. Production engineer
A production engineer is responsible for monitoring the production operations, ensuring everyone's adherence to safety protocols, and evaluating the staff's performance, strategizing on maximizing productivity to deliver efficient results that would drive revenues and increase profitability. Production engineers inspect the reliability of production equipment and machinery, conducting preventive maintenance, and repair inconsistencies to prevent production delays. They also identify areas of improvement with the manufacturing processes and escalate best practices for improvement. A production engineer must be knowledgeable about technological advancements and incorporate ideas to minimize costs without sacrificing the quality of services.
Types of senior manufacturing process engineer
Updated January 8, 2025
