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What does a senior materials engineer do?

Updated January 8, 2025
7 min read

As a senior material engineer, you have to work with different materials, including construction products such as glass or polymers. You also have to know the materials and look for eco-friendly solutions. As a senior material engineer. You also have to manage a developmental team and talk about the new aspects of the work with your juniors. You should understand the design process to make sure that the material is perfect and meets the organization's needs.

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Senior materials engineer responsibilities

Here are examples of responsibilities from real senior materials engineer resumes:

  • Manage and successfully complete carbon/epoxy material qualification and gain approval from FAA to use in manufacturing of composite aircraft parts.
  • Use API, ASME and ASTM standards as guideline for repair and future design.
  • Develop welding programs, direct welders and work with NDT inspectors to solve production problems.
  • Counsele the ASTM fire safety board in developing potential safety standards for home d cor products.
  • Develop work instructions for implementing control limits and to monitor SPC system effectiveness.
  • Improve consistency of hard aluminum tool/jig plate milling operation through implementation of SPC, resulting in improve customer satisfaction and sales.
  • Generate necessary MOC's and follow to completion.
  • Prepare proposal package for setting up complete MEMS processing at UT Dallas.
  • Identify and qualify the sputtering target suppliers for procurement of improve targets to improve the deposited film quality and properties.
  • Conduct customer training focuse on microprocessors and software at several corporate tech day market events.

Senior materials engineer skills and personality traits

We calculated that 10% of Senior Materials Engineers are proficient in Failure Analysis, Aerospace, and Project Management. They’re also known for soft skills such as Analytical skills, Speaking skills, and Writing skills.

We break down the percentage of Senior Materials Engineers that have these skills listed on their resume here:

  • Failure Analysis, 10%

    Implemented ISO and ASTM test methodologies, and developed internal methods of characterization and failure analysis for specific applications.

  • Aerospace, 9%

    Conducted engineering tasks for aerospace flight hardware processing and refurbishment.

  • Project Management, 8%

    Project management of a lighter weight fabric for evacuation slide applications.

  • Polymer, 6%

    Led the implementation of a standard Quality Operating System (QOS) for new Polymer and SMT suppliers.

  • ASTM, 5%

    Key participant in development of new ultrasonic test for nonmetallic inclusions within ASTM Bearing Steel Subcommittee A01.28.

  • R, 4%

    Worked with clients such as Nikon, Budweiser and toys R Us to develop their products, processes and make improvements.

Most senior materials engineers use their skills in "failure analysis," "aerospace," and "project management" to do their jobs. You can find more detail on essential senior materials engineer responsibilities here:

Analytical skills. One of the key soft skills for a senior materials engineer to have is analytical skills. You can see how this relates to what senior materials engineers do because "materials engineers often work on projects related to other fields of engineering." Additionally, a senior materials engineer resume shows how senior materials engineers use analytical skills: "performed standardized testing - microstructure analysis, tensile, stress rupture, and creep on nickel and titanium super alloys. "

Speaking skills. Another soft skill that's essential for fulfilling senior materials engineer duties is speaking skills. The role rewards competence in this skill because "while working with technicians, technologists, and other engineers, materials engineers must state concepts and directions clearly." According to a senior materials engineer resume, here's how senior materials engineers can utilize speaking skills in their job responsibilities: "addressed production issues in the manufacture of materials which cansustain high temperatures (titanium, nickel, and alloys). "

Writing skills. This is an important skill for senior materials engineers to perform their duties. For an example of how senior materials engineer responsibilities depend on this skill, consider that "materials engineers must write plans and reports clearly so that people without a materials engineering background can understand the concepts." This excerpt from a resume also shows how vital it is to everyday roles and responsibilities of a senior materials engineer: "created process control plan that included writing process instructions, training operators and implementing in high volume factories. ".

Math skills. senior materials engineer responsibilities often require "math skills." The duties that rely on this skill are shown by the fact that "materials engineers use the principles of calculus and other advanced topics in math for analysis, design, and troubleshooting in their work." This resume example shows what senior materials engineers do with math skills on a typical day: "implemented numerous process improvements in the factory line through persistent failure analysis and outstanding quantitative data analysis. "

Problem-solving skills. Another crucial skill for a senior materials engineer to carry out their responsibilities is "problem-solving skills." A big part of what senior materials engineers relies on this skill, since "materials engineers must understand the relationship between materials’ structures, their properties, how they are made, and how these factors affect the products they are used to make." How this skill relates to senior materials engineer duties can be seen in an example from a senior materials engineer resume snippet: "solved high i/o bga/cga manufacturing soldering problems using doe and spc. "

See the full list of senior materials engineer skills

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Compare different senior materials engineers

Senior materials engineer vs. Metallurgist

A metallurgist is responsible for producing metal items and resources to create components used for large manufacturing and industrial production. Metallurgists operate various machine tools and equipment, requiring them to have a strict adherence to the workplace's safety protocols and regulations to prevent potential hazards and operational delays. They also identify cost-efficient methods for the processes without compromising high-quality standards and business requirements. A metallurgist conducts troubleshooting and enhances technical solutions for production and manufacturing discrepancies.

The annual salary of metallurgists is $23,584 lower than the average salary of senior materials engineers.While the two careers have a salary gap, they share some of the same responsibilities. Employees in both senior materials engineer and metallurgist positions are skilled in failure analysis, aerospace, and astm.

While similarities exist, there are also some differences between senior materials engineers and metallurgist. For instance, senior materials engineer responsibilities require skills such as "project management," "polymer," "development projects," and "product design." Whereas a metallurgist is skilled in "heat treat," "data analysis," "aluminum," and "product quality." This is part of what separates the two careers.

Metallurgists really shine in the manufacturing industry with an average salary of $79,892. Comparatively, senior materials engineers tend to make the most money in the automotive industry with an average salary of $113,951.On average, metallurgists reach similar levels of education than senior materials engineers. Metallurgists are 3.6% less likely to earn a Master's Degree and 2.2% less likely to graduate with a Doctoral Degree.

Senior materials engineer vs. Non-destructive testing engineer

Engineers are highly trained professionals who determine the feasibility of various projects, usually related to the construction industry. They are considered experts in mathematics and science, two disciplines that they need to use in designing and coming up with plans for projects. They should also be well-versed in different construction or industrial materials, and they ensure that appropriate materials are used for the project. They also ensure that the projects meet the requirements of the groups that hired them. They create spaces that would both address the needs of the end-users and the industry standards. They also ensure that the projects they make would stand the test of time.

Non-destructive testing engineer positions earn lower pay than senior materials engineer roles. They earn a $44,162 lower salary than senior materials engineers per year.While the salary may differ for these jobs, they share a few skills needed to perform their duties. Based on resume data, both senior materials engineers and non-destructive testing engineers have skills such as "iso," "ndt," and "destructive testing. "

In addition to the difference in salary, there are some other key differences worth noting. For example, senior materials engineer responsibilities are more likely to require skills like "failure analysis," "aerospace," "project management," and "polymer." Meanwhile, a non-destructive testing engineer has duties that require skills in areas such as "certification #," "nde," "nas," and "cad." These differences highlight just how different the day-to-day in each role looks.

In general, non-destructive testing engineers achieve lower levels of education than senior materials engineers. They're 13.3% less likely to obtain a Master's Degree while being 2.2% less likely to earn a Doctoral Degree.

Senior materials engineer vs. Engineer

A corrosion engineer plays a vital role in keeping machinery in good condition. They specialize in developing and implementing strategies to slow down or prevent corrosion, which damages machines and poses a threat to many industries. They conduct extensive research and analysis, create short- and long-term plans to combat corrosion, and develop new products. They may also perform repairs or upgrades on malfunctioning or damaged machinery, including replacing components as necessary.

On average scale, engineers bring in lower salaries than senior materials engineers. In fact, they earn a $15,469 lower salary per year.By looking over several senior materials engineers and engineers resumes, we found that both roles require similar skills in their day-to-day duties, such as "project management," "r," and "technical support." But beyond that, the careers look very different.

The required skills of the two careers differ considerably. For example, senior materials engineers are more likely to have skills like "failure analysis," "aerospace," "polymer," and "astm." But a engineer is more likely to have skills like "python," "cloud," "c++," and "c #."

Engineers earn the best pay in the automotive industry, where they command an average salary of $97,672. Senior materials engineers earn the highest pay from the automotive industry, with an average salary of $113,951.engineers typically earn similar educational levels compared to senior materials engineers. Specifically, they're 4.8% less likely to graduate with a Master's Degree, and 5.9% less likely to earn a Doctoral Degree.

Senior materials engineer vs. Corrosion engineer

Corrosion engineers average a lower salary than the annual salary of senior materials engineers. The difference is about $8,390 per year.While both senior materials engineers and corrosion engineers complete day-to-day tasks using similar skills like failure analysis, astm, and r, the two careers vary in some skills.While some skills are required in each professionacirc;euro;trade;s responsibilities, there are some differences to note. "aerospace," "project management," "polymer," and "development projects" are skills that commonly show up on senior materials engineer resumes. On the other hand, corrosion engineers use skills like nace, corrosion control, pipeline integrity, and chemistry on their resumes.corrosion engineers enjoy the best pay in the energy industry, with an average salary of $122,182. For comparison, senior materials engineers earn the highest salary in the automotive industry.corrosion engineers reach similar levels of education compared to senior materials engineers, in general. The difference is that they're 1.1% more likely to earn a Master's Degree, and 4.7% less likely to graduate with a Doctoral Degree.

Types of senior materials engineer

Updated January 8, 2025

Zippia Research Team
Zippia Team

Editorial Staff

The Zippia Research Team has spent countless hours reviewing resumes, job postings, and government data to determine what goes into getting a job in each phase of life. Professional writers and data scientists comprise the Zippia Research Team.

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