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What does a senior mechanical designer do?

Updated January 8, 2025
7 min read
Quoted expert
Dan Rodenbaugh
What does a senior mechanical designer do

A Senior Mechanical Designer is responsible for creating effective mechanical designs for their company and developing mechanical concepts in accordance with project requirements. They assist the engineering manager in coaching other mechanical engineers to develop design skills.

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Senior mechanical designer responsibilities

Here are examples of responsibilities from real senior mechanical designer resumes:

  • Lead FPGA development of key digital communication component used in successful demonstration of spacecraft radio link.
  • Create and modify very large assemblies in Creo which are used to create drawings for top level spacecraft assemblies.
  • Generate fabrication and assembly drawings for fabrication of commercial/Industrial water heaters and boilers base on ISO 9000 and AWA standards.
  • Perform complex interference fit checks, motion studies, and tolerance stack-up analysis on large assemblies using Pro/E - Creo software.
  • Verify all design factors including performance, tolerances, fitting, materials, surface finish and BOM for components and systems.
  • Improve dynamic response of microscope using ANSYS vibration simulation.
  • Create manual draft drawings of microwave/RF antennas for aerospace applications.
  • Light design and detailing of electrical connectors for military and aerospace.
  • Design of valves and actuators for commercial and institutional HVAC and refrigeration applications.
  • Design sheet metal enclosures and associate equipment for a hazardous area-rate tablet PC.
  • Implement a method of standard reusable IP development methodology that are adopted company wide
  • Involve in defining the specification and configuration architecture of next generation of FPGA family.
  • Design and develop validation boards for MPEG video encoder/ decoder and other IP verification.
  • Design and cad support for semiconductor processing equipment used in the fabrication of integrate circuits.
  • Create a mobile application using MATLAB for remote post-acquisition analysis through a centralize image bank.

Senior mechanical designer skills and personality traits

We calculated that 12% of Senior Mechanical Designers are proficient in CAD, Mechanical Design, and GD. They’re also known for soft skills such as Creativity, Listening skills, and Math skills.

We break down the percentage of Senior Mechanical Designers that have these skills listed on their resume here:

  • CAD, 12%

    Performed mechanical product design and modification for FDA regulated laser imaging system equipment utilized Pro/E 3D CAD software.

  • Mechanical Design, 11%

    Championed versatile design services, including mechanical design for solar energy equipment and space planning and architectural layouts for facilities group.

  • GD, 5%

    Incorporated GD & T in designs.

  • Creo, 5%

    Develop company standards, training and best practices for product development utilizing Pro/E Creo and WindChill Product Life-Cycle Management software.

  • Autocad, 4%

    Developed concepts and layouts of custom designed automated equipment for a major pharmaceutical company using Pro/ENGINEER and AutoCAD.

  • FEA, 4%

    Coordinated design activities of analyst utilizing high-level FEA to predict and verify system design margins.

Common skills that a senior mechanical designer uses to do their job include "cad," "mechanical design," and "gd." You can find details on the most important senior mechanical designer responsibilities below.

Creativity. To carry out their duties, the most important skill for a senior mechanical designer to have is creativity. Their role and responsibilities require that "mechanical engineers design and build complex pieces of equipment and machinery." Senior mechanical designers often use creativity in their day-to-day job, as shown by this real resume: "created highly complex layouts, machine part & assembly drawings using autodesk inventor, mechanical desktop"

Listening skills. Many senior mechanical designer duties rely on listening skills. "mechanical engineers often work on projects with others, such as architects and computer scientists," so a senior mechanical designer will need this skill often in their role. This resume example is just one of many ways senior mechanical designer responsibilities rely on listening skills: "specified and documented new or custom products and communicated directly with manufacturing sources during product development. "

Math skills. senior mechanical designers are also known for math skills, which are critical to their duties. You can see how this skill relates to senior mechanical designer responsibilities, because "mechanical engineers use the principles of calculus, statistics, and other advanced subjects in math for analysis, design, and troubleshooting in their work." A senior mechanical designer resume example shows how math skills is used in the workplace: "develop dfmea on designs, fta and testing per requirement with mathematical calculation for medical systems. "

Mechanical skills. senior mechanical designer responsibilities often require "mechanical skills." The duties that rely on this skill are shown by the fact that "mechanical skills allow engineers to apply basic engineering concepts and mechanical processes to the design of new devices and systems." This resume example shows what senior mechanical designers do with mechanical skills on a typical day: "developed concept, fabrication and assembly drawings of complex fixtures required for mechanical/thermal qualification testing of elc flight mechanisms. "

Problem-solving skills. Another common skill required for senior mechanical designer responsibilities is "problem-solving skills." This skill comes up in the duties of senior mechanical designers all the time, as "mechanical engineers need good problem-solving skills to take scientific principles and discoveries and use them to design and build useful products." An excerpt from a real senior mechanical designer resume shows how this skill is central to what a senior mechanical designer does: "developed concept layout and design of drive-thru solutions, building canopies and awningsfrom client specifications using autocad. "

All senior mechanical designer skills

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Compare different senior mechanical designers

Senior mechanical designer vs. Engineer

Engineers are highly trained professionals who determine the feasibility of various projects, usually related to the construction industry. They are considered experts in mathematics and science, two disciplines that they need to use in designing and coming up with plans for projects. They should also be well-versed in different construction or industrial materials, and they ensure that appropriate materials are used for the project. They also ensure that the projects meet the requirements of the groups that hired them. They create spaces that would both address the needs of the end-users and the industry standards. They also ensure that the projects they make would stand the test of time.

If we compare the average senior mechanical designer annual salary with that of an engineer, we find that engineers typically earn a $11,688 lower salary than senior mechanical designers make annually.While the two careers have a salary gap, they share some of the same responsibilities. Employees in both senior mechanical designer and engineer positions are skilled in cad, fea, and project management.

While similarities exist, there are also some differences between senior mechanical designers and engineer. For instance, senior mechanical designer responsibilities require skills such as "mechanical design," "gd," "creo," and "autocad." Whereas a engineer is skilled in "python," "cloud," "c++," and "c #." This is part of what separates the two careers.

Engineers tend to make the most money working in the automotive industry, where they earn an average salary of $97,672. In contrast, senior mechanical designers make the biggest average salary, $109,013, in the automotive industry.On average, engineers reach similar levels of education than senior mechanical designers. Engineers are 4.3% more likely to earn a Master's Degree and 0.7% more likely to graduate with a Doctoral Degree.

Senior mechanical designer vs. Design engineer

A design engineer is responsible for creating systems and applications based on their expertise. Design engineers work through client specifications based on business needs. A design engineer also provides recommendations on improving existing systems to boost its performance and increase efficiency. Design engineers must have an excellent command of computer systems, programming codes, and technical data to ensure the system's stability and high-quality processes. A design engineer should also have strong analytical and time-management skills to perform tasks and meet deadlines.

A career as a design engineer brings a lower average salary when compared to the average annual salary of a senior mechanical designer. In fact, design engineers salary is $26,631 lower than the salary of senior mechanical designers per year.Only some things about these jobs are the same. Take their skills, for example. Senior mechanical designers and design engineers both require similar skills like "mechanical design," "gd," and "creo" to carry out their responsibilities.

Each career also uses different skills, according to real senior mechanical designer resumes. While senior mechanical designer responsibilities can utilize skills like "cad," "autocad," "mechanical systems," and "sr," design engineers use skills like "c++," "work ethic," "auto cad," and "ip."

Design engineers earn a lower average salary than senior mechanical designers. But design engineers earn the highest pay in the technology industry, with an average salary of $86,213. Additionally, senior mechanical designers earn the highest salaries in the automotive with average pay of $109,013 annually.Average education levels between the two professions vary. Design engineers tend to reach similar levels of education than senior mechanical designers. In fact, they're 3.1% more likely to graduate with a Master's Degree and 0.7% more likely to earn a Doctoral Degree.

What technology do you think will become more important and prevalent for senior mechanical designers in the next 3-5 years?

Dan RodenbaughDan Rodenbaugh LinkedIn profile

Vice President of Education, Director, ADDA

Personal computers and internet, better off-site interaction.

Senior mechanical designer vs. Product design engineer

A Product Design Engineer designs new products that customers will want to purchase. They are responsible for designing, modeling, and testing prototypes for products.

On average, product design engineers earn lower salaries than senior mechanical designers, with a $8,938 difference per year.senior mechanical designers and product design engineers both have job responsibilities that require similar skill sets. These similarities include skills such as "cad," "mechanical design," and "gd," but they differ when it comes to other required skills.

Some important key differences between the two careers include a few of the skills necessary to fulfill the responsibilities of each. Some examples from senior mechanical designer resumes include skills like "autocad," "fea," "mechanical systems," and "sr," whereas a product design engineer is more likely to list skills in "design concepts," "nx," "finite element analysis," and "failure analysis. "

Product design engineers make a very good living in the technology industry with an average annual salary of $116,796. On the other hand, senior mechanical designers are paid the highest salary in the automotive industry, with average annual pay of $109,013.When it comes to education, product design engineers tend to earn similar degree levels compared to senior mechanical designers. In fact, they're 2.6% more likely to earn a Master's Degree, and 0.4% more likely to graduate with a Doctoral Degree.

Senior mechanical designer vs. Designer

A designer is someone who creates a master plan of the look or workings of something before it will be made. It could be tangible or intangible objects, products, procedures, laws, events, games, graphics, services, and even experiences. Designers are creative thinkers with a great eye to configure the skeletal and structural properties of the targeted output. They work in several fields, such as fashion, architecture, web graphics, and user experience. In spite of the variety of professionals in the design industry, all of them are artistic, passionate, inspiring, and emotionally connected to their projects and brands.

Designers typically earn lower pay than senior mechanical designers. On average, designers earn a $37,418 lower salary per year.While both senior mechanical designers and designers complete day-to-day tasks using similar skills like product design, engineering drawings, and project management, the two careers vary in some skills.While some skills are required in each professionacirc;euro;trade;s responsibilities, there are some differences to note. "cad," "mechanical design," "gd," and "creo" are skills that commonly show up on senior mechanical designer resumes. On the other hand, designers use skills like customer service, graphic design, css, and html on their resumes.The technology industry tends to pay the highest salaries for designers, with average annual pay of $87,754. Comparatively, the highest senior mechanical designer annual salary comes from the automotive industry.In general, designers hold similar degree levels compared to senior mechanical designers. Designers are 1.7% less likely to earn their Master's Degree and 0.4% less likely to graduate with a Doctoral Degree.

Types of senior mechanical designer

Updated January 8, 2025

Zippia Research Team
Zippia Team

Editorial Staff

The Zippia Research Team has spent countless hours reviewing resumes, job postings, and government data to determine what goes into getting a job in each phase of life. Professional writers and data scientists comprise the Zippia Research Team.

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