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Senior mechanical engineer jobs in Huntsville, AL

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  • Mechanical Design Engineer

    EOS Defense Systems USA, Inc. 4.3company rating

    Senior mechanical engineer job in Huntsville, AL

    Job Description We are looking for a Mechanical Design Engineer to join our team! EOS is a world leader in space information and intelligence services, Optical sensor units and remote weapon systems for the land, sea, and air. We are looking for a top-notch Mechanical Design Engineer to join our team. The ideal candidate is responsible for providing mechanical designs that support the product development and product support goals of the organization. The role requires mechanical engineering technical knowledge plus the understanding of the mechanical design in conjunction with software design, mechanical design and systems engineering activities. Mechanical design solutions are to be developed against defined requirements and delivered in accordance with agreed schedules. The Mechanical Design Engineer ensures that mechanical designs are produced in accordance with the EOS design process and that they are developed to meet all stringent requirements. THIS IS AN ON-SITE POSITION. Qualifications: Bachelor's Degree in Mechanical Engineering, Required 8+ years' experience, required Proficient SolidWorks and/or PTC Creo Parametric, required Proficient in Finite Element Analysis, required Strong mathematics skills for basic physics and strength of materials calculations, required Strong background in 2D drawing creation and checking, required Strong leadership skills and drive for junior engineer development, required Ability to travel ~10% for live fire exercises, desired Knowledge of design for sheet metal and weldments, required Strong technical writing and reporting Experience with Remote Weapons Station design and/or development, desired Experience with combat vehicle mechanical turret design and/or development, desired Experience with DOD contracts, desired GD&T application experience, desired Basic knowledge in military weapons preferred (M240B, M2HB, M134D, MK19, MK47, MK52, M230LF, MK44, Javelin, APKWS Hellfire), desired Design for additive manufacturing, desired Primary Duties: Produce mechanical designs that satisfy defined requirements in the specified time frames Undertake mechanical design finite element analyses in support of product research and development activities Work with systems engineers to ensure that all requirements are identified, captured and analyzed such that design can be developed that satisfy the requirements Undertake test and evaluation activities on mechanical and system designs to verify and sign-off of all design requirements Work with other engineering disciplines to ensure cohesive and complete system designs Prepare and review all documentation required to support designs through standard gate reviews Work with Project Engineers to ensure design solutions are delivered on time and on budget and meet other project management requirements Development of subordinates in technical and professional capabilities Creative evaluation of complex mechanical problems and designing lightweight geometries for military applications Other duties as assigned EOS Defense Systems is an Equal Employment Opportunity employer to all employees and applicants for employment without regard to race, color, religion, sex (including pregnancy, gender identification and sexual orientation) or national origin in accordance with applicable federal, state and local laws. An Equal Opportunity Employer for disabled veterans, recently separated veterans, other protected veterans, and armed forces service medal veterans. An Equal Opportunity Employer of individuals with disabilities. We participate in E-Verify. Job Posted by ApplicantPro
    $68k-85k yearly est. 24d ago
  • Aerospace Product Design Engineer

    Ppg Architectural Finishes 4.4company rating

    Senior mechanical engineer job in Huntsville, AL

    PPG Aerospace is now hiring an Aerospace Product Design Engineer! As the Design Engineer, you will be accountable for the engineering design support of new and existing Aerospace Transparencies products throughout the world. You will provide product testing and product performance evaluations to assure that products and transparency programs will profitably meet performance expectations defined by the customer, regulatory agencies and Aerospace Products, Transparencies. Key Responsibilities: Technical responsibilities include providing support to Huntsville, Sylmar and AmpaSpace manufacturing facilities and all related products through the effective use of engineering skills and experience in structural design and analysis, electrical design, product testing, and product documentation. Responsible for technical communications within PPG, as well as to customers and to governmental regulatory agencies and authorities by means of engineering test reports, presentations, white papers, etc., in support of all new and existing products. Interaction with customers, sales, product support engineering, program management, manufacturing, quality assurance, GTC, other PPG manufacturing facilities and possibly regulatory agencies is required. Provide continuous improvement for the department's environmental, health and safety, quality and value performance to insure an injury free work place, 100% compliance to customer satisfaction while meeting plant profitability objectives. Participate on safety, quality and value improvement teams, be responsible to attend and contribute to several ongoing activities such as manufacturing planning, budget preparation and departmental IT planning. Will actively participate in and the PPG New Product Introduction (NPI) process during Technical Reviews and Management Gate Reviews (including New Program Selection Meeting). Remain technically aware of industry trends, government regulations, customer requirements and PPG Aerospace Transparency's manufacturing process requirements in order to personally contribute suggestions and recommendations. Qualifications: 5+ years' experience in the Aerospace industry. Minimum Bachelor of Science degree in Mechanical, Aerospace, or related Engineering field required. Must be proficient in both 3D and 2D CAD, SolidWorks and AutoCAD preferred. Experience with Aerospace structural design and analysis, including knowledge of finite element method. Experience providing technical support within a manufacturing facility. Strong ability to support multiple projects simultaneously. Product data management (PDM) experience is a plus. Must possess strong communication and collaboration skills. ABOUT US: Here at PPG we make it happen, and we seek candidates of the highest integrity and professionalism who share our values, with the commitment and drive to strive today to do better than yesterday - everyday. PPG: WE PROTECT AND BEAUTIFY THE WORLD™ Through leadership in innovation, sustainability and color, PPG helps customers in industrial, transportation, consumer products, and construction markets and aftermarkets to enhance more surfaces in more ways than does any other company. To learn more, visit *********** and follow @ PPG on Twitter. The PPG Way Every single day at PPG: We partner with customers to create mutual value. We are insightful, dedicated and proactive. We have intimate knowledge of the market and our customers. We focus on practical solutions that make a difference. We are “One PPG” to the world. We are better and stronger together. We leverage our scale to reach new markets and introduce innovative technologies as we differentiate and disrupt our markets. We trust our people every day, in every way. We enable and empower our people to make the right decisions. We are inclusive, transparent and respectful. Our feedback is clear and actionable. We make it happen. We have a passion for winning. We achieve. We deliver with discipline and integrity. We bring our best energy to our work. We decide and act intelligently and quickly. We run it like we own it. We respect one another by being responsible and accountable. We always act in the best interest of our company, customers, shareholders and our communities. We do better today than yesterday - everyday. We continuously learn. We develop our people to grow our businesses. PPG Way: (Click here to learn more about the PPG Way) PPG vision: **************************************************** We are One PPG: ******************* PPG provides equal opportunity to all candidates and employees. We offer an opportunity to grow and develop your career in an environment that provides a fulfilling workplace for employees, creates an environment for continuous learning, and embraces the ideas and diversity of others. All qualified applicants will receive consideration for employment without regard to sex, pregnancy, race, color, creed, religion, national origin, age, disability status, marital status, veteran status, sexual orientation, gender identity or expression. If you need assistance to complete your application due to a disability, please email ******************. PPG values your feedback on our recruiting process. We encourage you to visit Glassdoor.com and provide feedback on the process, so that we can do better today than yesterday. Benefits will be discussed with you by your recruiter during the hiring process. Pay Transparency poster: ************************************************************ English_formattedESQA508c.pdf EEO is the Law: ******************************************************************************************** EEO is the Law Supplement: ***************************************************************************************** PPG pay ranges and benefits can vary by location which allows us to compensate employees competitively in different geographic markets. PPG considers several factors in making compensation decisions including, but not limited to, skill sets, experience and training, qualifications and education, licensure and certifications, and other organizational needs. Other incentives may apply. Our employee benefits programs are designed to support the health and well-being of our employees. Any insurance coverages and benefits will be in accordance with the terms and conditions of the applicable plans and associated governing plan documents.
    $80k-102k yearly est. Auto-Apply 35d ago
  • ES_018_ Mechanical Designer

    Applied Technology Solutions 4.1company rating

    Senior mechanical engineer job in Huntsville, AL

    The Mechanical Designer will provide computer aided design (CAD) drafting and prepare drawings and schematics derived from a variety of specifications, layouts, blueprints, and sketches. This will be accomplished through use of computer aided drawing software and other techniques, standards, and tools to prepare technical drawings. Responsibilities include: Design components and assemblies such as machined components, sheet metal components, weldments, pipe routing, cable routing, 3D printed parts, injection molding parts, mechanical assemblies, electrical assemblies, etc. Transform initial rough product designs into working documents using CAD software. Review engineer drawings and designs to ensure adherence to established specifications and standards. Work closely with engineers and other professionals to create component and systems designs or processes and develop drawings for a wide variety of components and systems. Identify and implement opportunities to improve designs, reduce cost and lead time, and reduce risk. Requirements AS in Design or related field 3+ years of relevant experience Secret DoD Clearance or the ability to obtain a Secret DoD Clearance Experience with GD&T Experience with SolidWorks and/or AutoDesk Inventor Experience designing custom machined components, large assemblies, and piping systems Desired Configuration Management experience and/or experience with PDM Note: ATS is a drug-free workplace. The unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance is prohibited. All candidates who receive conditional offers of employment are subject to drug testing. In addition, ATS is an E-Verify employer. Export Control Regulations:Applicants for employment at ATS must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
    $51k-69k yearly est. 17d ago
  • Mechanical Design Engineer

    Insight Global

    Senior mechanical engineer job in Huntsville, AL

    A client is seeking a Mechanical Design Engineer in Huntsville, AL. This engineer will handle all aspects of mechanical design for a missile launcher attachment. Specific duties include structural design, parts design, materials evaluation, requirements specification and source selection of missile components for the product. Areas of work will include documenting mechanical designs of the mechanical structure and components as well as assembly, test equipment, and transport fixtures. We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to ********************.To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: **************************************************** Skills and Requirements Bachelor's degree 5+ years of mechanical designing Experience with Creo Elements/Pro (formerly Pro/ENGINEER) Eligible for Secret Clearance Active Secret Clearance
    $61k-78k yearly est. 4d ago
  • Mechanical Design Engineer

    Electro Optic Systems USA

    Senior mechanical engineer job in Huntsville, AL

    We are looking for a Mechanical Design Engineer to join our team! EOS is a world leader in space information and intelligence services, Optical sensor units and remote weapon systems for the land, sea, and air. We are looking for a top-notch Mechanical Design Engineer to join our team. The ideal candidate is responsible for providing mechanical designs that support the product development and product support goals of the organization. The role requires mechanical engineering technical knowledge plus the understanding of the mechanical design in conjunction with software design, mechanical design and systems engineering activities. Mechanical design solutions are to be developed against defined requirements and delivered in accordance with agreed schedules. The Mechanical Design Engineer ensures that mechanical designs are produced in accordance with the EOS design process and that they are developed to meet all stringent requirements. THIS IS AN ON-SITE POSITION. Qualifications: * Bachelor's Degree in Mechanical Engineering, Required * 8+ years' experience, required * Proficient SolidWorks and/or PTC Creo Parametric, required * Proficient in Finite Element Analysis, required * Strong mathematics skills for basic physics and strength of materials calculations, required * Strong background in 2D drawing creation and checking, required * Strong leadership skills and drive for junior engineer development, required * Ability to travel ~10% for live fire exercises, desired * Knowledge of design for sheet metal and weldments, required * Strong technical writing and reporting * Experience with Remote Weapons Station design and/or development, desired * Experience with combat vehicle mechanical turret design and/or development, desired * Experience with DOD contracts, desired * GD&T application experience, desired * Basic knowledge in military weapons preferred (M240B, M2HB, M134D, MK19, MK47, MK52, M230LF, MK44, Javelin, APKWS Hellfire), desired * Design for additive manufacturing, desired Primary Duties: * Produce mechanical designs that satisfy defined requirements in the specified time frames * Undertake mechanical design finite element analyses in support of product research and development activities * Work with systems engineers to ensure that all requirements are identified, captured and analyzed such that design can be developed that satisfy the requirements * Undertake test and evaluation activities on mechanical and system designs to verify and sign-off of all design requirements * Work with other engineering disciplines to ensure cohesive and complete system designs * Prepare and review all documentation required to support designs through standard gate reviews * Work with Project Engineers to ensure design solutions are delivered on time and on budget and meet other project management requirements * Development of subordinates in technical and professional capabilities * Creative evaluation of complex mechanical problems and designing lightweight geometries for military applications * Other duties as assigned EOS Defense Systems is an Equal Employment Opportunity employer to all employees and applicants for employment without regard to race, color, religion, sex (including pregnancy, gender identification and sexual orientation) or national origin in accordance with applicable federal, state and local laws. An Equal Opportunity Employer for disabled veterans, recently separated veterans, other protected veterans, and armed forces service medal veterans. An Equal Opportunity Employer of individuals with disabilities. We participate in E-Verify.
    $61k-78k yearly est. 54d ago
  • Mechanical Design Engineer

    Relogic Research

    Senior mechanical engineer job in Huntsville, AL

    ReLogic Research, Inc. is seeking a self-starting, highly motivated, experienced (5+ years) Mechanical Design Engineer with CAD modeling and drawing experience for a full-time position at ReLogic. ReLogic's central focus is to continually promote a culture that stimulates personal, professional, and intellectual growth, while developing elegant solutions to tough problems. We encourage teammates to be self-governing based on high standards of professionalism and judgement. This Mechanical Design Engineer role will be in direct support of ReLogic's efforts to solve priority problems highly aligned with our national defense strategy. Primary Responsibilities Perform hand calculations on mechanical design assemblies, calculating basic stresses and possible interferences due to tolerance stack up, accounting for thermal effects and preloads Create CAD models and derived drawings of parts and complex assemblies in SolidWorks Adhere to company product definition standards and revision control procedures Submit, peer review, and approve drawings through the document control system in use at ReLogic Research Provide material review board support on an as needed basis Provide on and off-site integration support during the assembly and installation of products, ensuring design intent is met Requirements & Desired Skills Active Secret security clearance or ability to receive and maintain clearance BS in Mechanical Engineering, Aerospace Engineering, or related discipline 5+ years experience in relevant industry experience SolidWorks modeling and drawing experience required Familiar with ASME Y14.100, “Engineering Product definition and Related Documentation Practices” Experience with Geometric dimensioning and tolerancing practices required SolidWorks Product Data Management (PDM) experience is highly desired Finite element analysis experience is highly desired Experience with aerothermal structures is highly desired This is full-time salaried position with full benefits offered. Approximately 10% of travel is expected. ReLogic Research, Inc.'s policy is to ensure equal employment opportunity without discrimination or harassment based on race, color, religion, sex (including pregnancy or childbirth), national origin, age, citizenship, disability, military obligation, or any other characteristic protected by law. In cases of disability, ReLogic follows the Americans with Disability Act (ADA). ReLogic prohibits and does not tolerate discrimination or harassment.
    $61k-78k yearly est. 60d+ ago
  • Principal Mechanical Engineer, Control Actuation Systems

    RTX Corporation

    Senior mechanical engineer job in Huntsville, AL

    Country: United States of America Onsite U.S. Citizen, U.S. Person, or Immigration Status Requirements: Active and transferable U.S. government issued security clearance is required prior to start date. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance Security Clearance: DoD Clearance: Secret At Raytheon, the foundation of everything we do is rooted in our values and a higher calling - to help our nation and allies defend freedoms and deter aggression. We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today's mission and stay ahead of tomorrow's threat. Our team solves tough, meaningful problems that create a safer, more secure world. The Precision Control Actuation System department is seeking a mechanical design engineer to join the multi-disciplinary PCAS organization to support the development, build, and verification of control actuation systems. The PCAS organization staffs mechanical engineers for a variety of roles supporting primarily control section Integrated Product Teams. This individual will provide various mechanical engineering support as needs of programs fluctuate. Based on skillsets, support may include but is not limited to detailed mechanical design, earned value management, test design and execution, and systems engineering. This individual will be expected to flex responsibilities based on the current needs of the organization and their respective skill sets. What You Will Do * P4 - At this grade level, you will be expected to work autonomously, have expert level knowledge within the control mechanism development domain, and assist in developing strategic vision for functional and organizational strategies of the PCAS organization, beyond assigned program work. * The PCAS organization provides ample opportunities for hands-on hardware work. PCAS mechanical engineers are exposed to a variety of lab activities including engineering builds, hardware integration, hardware tuning, and hardware verification. * The PCAS organization provides a strong technical learning environment with a dedicated control system technology pyramid comprised of engineering fellows. PCAS mechanical engineers are provided the opportunity for direct access to these subject matter experts, fostering accelerated technical growth. Qualifications You Must Have * Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and a minimum of 8 years of prior relevant experience unless prohibited by local laws/regulations. * A minimum of 8 years of experience in mechanical engineering design or 5 years related experience with an advance degree Qualifications We Prefer * Experience with Systems or Mechanical Engineering of servo controls * Experience with development of CAS requirements, CAS architecture, requirements risk, requirements verification and validation, system performance & function, safety and environmental compliance * Experience in working with control actuation systems that employ permanent magnet brush and brush less DC motor technology * Experience with feedback control systems, including sizing, testing and integration, design-for-manufacturing, kinematic and dynamic simulation and analysis * Proficient in Geometric Dimensioning and Tolerancing per ASME Y14.5 * Proven ability to deconstruct higher level tasks into discrete lower-level work packages and tasks * Proficient in generating free body diagrams * Proficient in Engineering processes and procedures * Moderate 3D modeling skills with a prominent commercial software package * Experience with Pro/Engineer/CREO 3D modeling and mechanical drawing generation * Experience using Matlab, Simulink, and dSpace * Proven design and manufacturing knowledge in machined parts, injection molded parts, hobbing, broaching, sheet metal fabrication, BLDC motors, wire harnesses/flex harnesses and related components, corrosion resistant steels and aluminum alloys What We Offer Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At RTX we value: Safety, Trust, Respect, Accountability, Collaboration, and Innovation. Relocation Eligibility Learn More & Apply Now! (Optional) * Please consider the following role type definition as you apply for this role * Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees, as they are essential to the development of our products. As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote. The salary range for this role is 101,000 USD - 203,000 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate's work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company's performance. This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window. RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans' Readjustment Assistance Act. Privacy Policy and Terms: Click on this link to read the Policy and Terms
    $75k-99k yearly est. Auto-Apply 26d ago
  • Senior Mechanical Engineer

    Sigmatech, Inc. 4.0company rating

    Senior mechanical engineer job in Huntsville, AL

    Job Description We are seeking a highly skilled and experienced Senior Mechanical Engineer with expertise in modeling and simulation to join our dynamic team. The ideal candidate will play a critical role in designing, analyzing, and optimizing complex mechanical systems using advanced simulation tools. This position requires a strong technical background, excellent problem-solving skills, and the ability to collaborate across multidisciplinary teams. Key Responsibilities System Design & Analysis: Lead/collaborate with a team on the design and development of mechanical systems, ensuring compliance with technical requirements and industry standards. Modeling & Simulation: Develop and validate models using advanced software tools (e.g., ANSYS, SolidWorks Simulation, MATLAB/Simulink) to predict system behavior and performance. Optimization: Analyze simulation results to identify areas for improvement, optimize designs for performance, and minimize cost and risk. Project Leadership: Oversee complex projects, manage timelines, and mentor junior engineers to ensure the successful delivery of innovative solutions. Collaboration: Work closely with cross-functional teams, including electrical, software, and manufacturing engineers, to ensure seamless integration of designs. Prototyping & Testing: Coordinate the development of prototypes, validate models through testing, and refine designs based on experimental data. Documentation: Prepare technical reports, design documentation, and presentations for stakeholders. Skills: Excellent analytical and problem-solving skills. Strong communication and leadership abilities. Ability to manage multiple projects and work collaboratively in a team-oriented environment. Education: Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field. Experience: Minimum of 7 years of experience in mechanical engineering, with a focus on modeling and simulation. Technical Expertise: Proficiency in finite element analysis (FEA) and computational fluid dynamics (CFD). Hands-on experience with modeling tools such as ANSYS, COMSOL, Abaqus, or similar. Expertise with CAD software such as SolidWorks and AutoCAD. Preferred Qualifications: Experience in thermal analysis, vibration analysis, and structural dynamics. Knowledge of industry standards and certifications (e.g., ASME, ISO). Experience in DoD sectors. Secret Clearance or higher. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran
    $88k-116k yearly est. 23d ago
  • GeneCapture - Product Development & Manufacturing Process Engineer

    Hudsonalpha Institute for Biotechnology 4.1company rating

    Senior mechanical engineer job in Huntsville, AL

    GeneCapture offers a transformative workplace with opportunities for professional growth in an innovative and collaborative environment. We are developing novel platform technologies for rapid, portable, and affordable infection diagnostics at the point of care. You will be joining GeneCapture's flexible team of engineers and scientists with our eyes on the exciting potential of our breakthrough technology. You will be exposed to all stages of the medical product development cycle. Product Development & Manufacturing Process Engineer As a product developer, the candidate will directly support daily engineering and manufacturing activities with a focus on supply chain, product assembly, and process scalability. The candidate will work as a member of the Product Design & Development Team responsible for the design of medical, laboratory, and industrial disposable devices. The candidate much be self-motivated and a great problem-solver. Education • Bachelors of Science in Mechanical Engineering or similar B.S. degree (Associates degree may be considered with relevant experience) Required Experience • 3-7+ years industry experience developing medical / laboratory devices • Development of production test equipment • 2+ years of experience in a manufacturing environment • Experience with multiple plastic joining and bonding methods • Proficiency with Microsoft Office products (Word, Excel, PowerPoint, etc.) • Product Verification & Validation • Quality Documentation • Familiarity with Injection molding and tooling design Additional Characteristics • Proficient in technical writing and creating summary reports • Exposure to Rubber/Polymer Sealing Technologies • 3D Printing, Rapid Prototyping experience • Effective communication with people and capable of leading meeting discussions • A self-starter and require little oversight to complete given tasks • Experience working with diverse groups of individuals, including engineers, technicians and scientists • Diagnostic cartridge design & development • Familiarity with ISO 13485 and 21 CFR 820 Quality System Requirements • 3D modeling & 2D drawing experience with SolidWorks • Experience with high volume low cost fluidic disposable products Duties and Responsibilities • Work as part of a team supporting engineers and technicians. • Work with in-house project staff and outside vendors to optimize design for manufacturability of a point of care disposable diagnostic cartridge • Support multiple projects in an environment that changes quickly in response to product learnings. • Create, maintain and execute test plans and test cases for the products • Work in cross-functional project teams to plan and cost features • Design, build and improve test equipment and tools/processes • Investigate product issues, provide clear and insightful analysis of root cause, analyze patterns and effectively prioritize failure mode risks • Create detailed design and engineering documentation; including engineering drawing, reports and design intent documentation • Support project design reviews, ensuring proper material selection, component tolerances, etc. • New product design, prototyping and testing • Test fixture design, prototyping and testing • Works with manufacturing and outsourcing vendors concerning questions and problems encountered with drawings. Key Word Search • Medical Device • Plastic Joining • Plastics Manufacturing • ISO 13485 • 21 CFR 820 • Product Design • Product Testing • Technical Writing • Problem Solving • Design Control • Quality Control • SolidWorks Physical Demands/Environmental Factors/Mental Functions ADA Requirements: The physical demands, work environment factors, and mental functions described below are representative of those that must be met by an employee to successfully perform the essential function of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Disclaimer: All job requirements are subject to possible revision to reflect changes in the position requirements or to reasonably accommodate individuals with disabilities. Some requirements may exclude individuals who pose a threat or risk to the health and safety of themselves or other employees. This job description in no way states or implies that these are the only duties which will be required in this position. Employees will be required to follow other job-related duties as requested by their supervisor/manager (within guidelines and compliance with Federal and State Laws). Continued employment remains on an "at-will" basis. Physical Demands • Must be able to remain in a stationary position (sit or stand) for prolonged periods (50% of the time). • Frequently moving between work areas. • Frequent operation of common equipment. • Vision abilities - close vision, distance vision, and ability to adjust/focus. • Ability to lift 20 pounds. • Continuous mental and visual attention, requiring constant alertness or activity. Environmental Factors • Moderate to high noise level (e.g., lab space with multiple equipment, computers, printers). • Workspace is generally an indoor lab setting and other common spaces throughout HudsonAlpha with controlled temperature conditions. Mental Functions • Maintain emotional control under stress. • Ability to understand complex problems and to collaborate and explore alternative solutions. It is the policy of GeneCapture, in accordance with all applicable laws, to recruit, hire, train, and promote persons in all job titles without regard to race, color, religion, sex, age, national origin, disability, genetic information, sexual orientation, veteran status, or any other basis prohibited by applicable law.
    $62k-79k yearly est. 60d+ ago
  • Weld Manufacturing Engineer

    Polaris Inc. 4.5company rating

    Senior mechanical engineer job in Huntsville, AL

    At Polaris Inc., we have fun doing what we love by driving change and innovation. We empower employees to take on challenging assignments and roles with an elevated level of responsibility in our agile working environment. Our people make us who we are, and we create incredible products and experiences that empower us to THINK OUTSIDE. Duties and Responsibilities: * Directs/guides tooling techs and robot programmers in operations. * Directly manage a single or multiple process tech reports. * Work with a team of engineers and supervisors in order to achieve department goals. * Identifies areas of unnecessary cost and drive cost savings for the department. * Develop and implement new manual and automated welding processes with ability to recommend and specify equipment details. * Develops and updates process documentation and procedure instruction. * Conducts direct labor studies using acceptable engineering practices and establishes labor standards on operations, set up, and workstation layout. * Defines tooling and fixturing used in the manufacturing process, while also assisting with ideas for specialized processes. * Coordinates with tool vendor to specify or procure new tooling and fixtures to make necessary changes. * Run off new tooling at vendor sites. * Analyzes and evaluates manufacturing methods and standards. * Provides solutions to problems that adversely affect cost, operator safety, productivity and quality. * Research methods and procedures for cost reductions, work cell development and material flow improvement. * Qualify and develop new welding specifications. * Work closely with other engineering groups such a Design, Assembly, Tube fab and Paint. * Work directly with New Product Introduction team on model year changes and new product. * Recognize current production problems and address in new design development. * Assists in development and troubleshooting of manufacturing welding equipment. * Assists in preparation of departmental budget including material, manpower, equipment and outside procurement costs, and operates within approved parameters. * Reviews preliminary designs, making recommendations to reduce costs and improve manufacturability and quality on new or existing parts. * Develops detailed and accurate capital equipment studies, makes appropriate recommendation. * Operates within an approved budget. * Reviews and evaluates manufacturing costs pertaining to make vs. buy decisions. * Drive lean culture. * Performs other assignments as requested. Skills and Knowledge: * Bachelors of Science degree in Mechanical Engineering, Industrial Engineering or Weld Technology with emphasis in welding, recommended * 1-3+ years-previous manufacturing engineer experience required, high pace automotive manufacturing experience preferred. * Experience with weld tool maintenance and design preferred. * Proficient in Microsoft Office Suite with focus in Excel. * Robotic Weld Programming experience a plus. * Lean Manufacturing knowledge is strongly preferred. * Ability to read and interpret weld and mechanical prints. * Works independently with moderate supervisory direction * Excellent mechanical aptitude and mechanic skills * Strong Project management skills * Desire to work in a strong team dynamic. * Motivated to work on, ride, and improve industry-leading powersports products Working Conditions: Fast-paced manufacturing environment with high technology driven processes. Office and manufacturing environment. Some travel ( Strong team dynamic. #LI-ERF1 #LI-ONSITE To qualify for this position, former employees must be eligible for rehire, and current employees must be in good standing. We are an ambitious, resourceful, and driven workforce, which empowers us to THINK OUTSIDE. Apply today! At Polaris we put our employees first, by offering a holistic approach to their health and financial wellbeing. Polaris is proud to offer competitive compensation, including a market-leading profit-sharing plan that is fundamental to our pay-for-performance culture. At Polaris, employees are owners of the company through company contributions to our Employee Stock Ownership Plan and discounted employee stock purchases plan. Employees receive a generous matching contribution to 401(k), financial wellness education and consultation to plan for their financial future. In addition to competitive pay, Polaris provides a comprehensive suite of benefits, including health, dental, and vision insurance, wellness programs, paid time off, gym & personal training reimbursement, life insurance and disability offerings. Through the Polaris Foundation and our Polaris Gives paid volunteer time off, we support employees who actively volunteer their time, efforts, and passions to improve the health and wellbeing of the communities in which they live, play and work. Employees at Polaris drive our success and are rewarded for their commitment. About Polaris As the global leader in powersports, Polaris Inc. (NYSE: PII) pioneers product breakthroughs and enriching experiences and services that have invited people to discover the joy of being outdoors since our founding in 1954. Polaris' high-quality product line-up includes the Polaris RANGER, RZR and Polaris GENERAL side-by-side off-road vehicles; Sportsman all-terrain off-road vehicles; military and commercial off-road vehicles; snowmobiles; Indian Motorcycle mid-size and heavyweight motorcycles; Slingshot moto-roadsters; Aixam quadricycles; Goupil electric vehicles; and pontoon and deck boats, including industry-leading Bennington pontoons. Polaris enhances the riding experience with a robust portfolio of parts, garments, and accessories. Proudly headquartered in Minnesota, Polaris serves more than 100 countries across the globe. *************** EEO Statement Polaris Inc. is an Equal Opportunity Employer and will make all employment-related decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, national origin, age, disability, marital status, familial status, status with regard to public assistance, membership or activity in a local commission, protected veteran status, or any other status protected by applicable law. Applicants with a disability that are in need of an accommodation to complete the application process, or otherwise need assistance or an accommodation in the recruiting process, should contact Human Resources at ************ or ******************************. To read more about employment discrimination protection under U.S. federal law, see: Know Your Rights: Workplace Discrimination is Illegal (eeoc.gov).
    $69k-87k yearly est. Auto-Apply 43d ago
  • Mid-Level Aerospace Engineer

    Job Listingsintegration Innovation, Inc.

    Senior mechanical engineer job in Huntsville, AL

    i3 is seeking a Mid-Level Aerospace Engineer to support a rapidly evolving, low-cost, novel system. You will be responsible for the rapid design, analysis, and iteration of sUAS platforms. The position involves collaborating with a small, diverse team of engineering professionals to ensure project goals and timelines are achieved. This position is in Huntsville, Alabama, and the candidate can expect up to 10% travel. This position is contingent upon contract award, with an estimated timeframe of December 2025. Responsibilities Generate design drawings and system schematics as well as conduct analysis to support and substantiate design approaches. Design and model drone airframes, sensor mounts, and electro-mechanical components using CAD software. Conduct engineering analyses using CAD, FEA, or CFD tools (e.g., SolidWorks,). Support structural, thermal, and aerodynamic testing activities. Participate in prototype fabrication, integration, and validation testing. Support the rapid iteration cycle: flight test, identify points of failure or areas for improvement, and implement design changes for the next build. Collaborate with the broader engineering team to ensure mechanical designs meet the requirements of our autonomy and mission systems. Generation of test plans, technical reports, and presentations documenting the work performed. Identify and troubleshoot mechanical, optical laser, electrical, and build issues. Work alongside an interdisciplinary team of mechanical, electrical, and software engineers to analyze in-situ data as well as post-print material characteristics and rapidly iterate on improving the printing technology. Perform failure analysis and investigation into prints, printheads, and printers to identify and implement solutions. Support engineering efforts in preparation for Critical Design Reviews (CDRs). Assist in the coordination with key vendors and/or suppliers. Other duties as assigned. Qualifications Education/Experience Bachelor's Degree in an applicable engineering area (mechanical, aerospace, manufacturing, and engineering technology, etc.) Additional experience may substitute for degree. 2-7 years of experience in mechanical design, robotics, or a related field with a portfolio of hands-on projects. Fundamental understanding of drone components (flight controllers, ESCs, motors, communication links) and basic aerodynamic principles. Familiarity with CAD and simulation software (SolidWorks, CATIA, NX, ANSYS, MATLAB, etc.). Mid-level understanding of aerodynamics, propulsion, structures, and materials. Knowledge of industry standards (AS9100, FAA Part 23/25, MIL-STD). Experience with programming or data analysis (Python, MATLAB, C++). Hands-on experience with composites, propulsion systems, or avionics integration. Ability to obtain and maintain a DoD security clearance. Ability to travel to suppliers as required. U. S. Citizenship is required. Knowledge/Skills Excellent communication, teamwork, and client service skills; ability to clearly communicate in discussions and written documents, and to deliver feedback clearly and tactfully. Be extremely organized and exceptionally detail oriented. Work well both independently and in a team environment. Be energized by a fast-paced work environment. Must be able to communicate with others effectively. Manage time wisely and prioritize tasks. Work well under pressure. Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. While performing the duties of this job, the employee is regularly required to talk or hear. The employee frequently is required to stand; walk; handle or feel; and reach with hands and arms. The employee is occasionally required to sit; climb or balance; and stoop, kneel, crouch or crawl. The employee must be able to lift and/or move up to 10 pounds and occasionally lift and/or move up to 25 pounds. About i3 i3 is a technically diverse, 100% team member owned business, headquartered in Huntsville, Alabama specializing in missile and aviation systems engineering and logistic services, electronic warfare and electromagnetic effects analysis, UAS system integration and flight operations, full lifecycle C5ISR engineering services, cybersecurity and IT/IA innovative solutions and virtual training, simulation & serious game development and implementation. We have established a broad offering of products and capabilities collectively providing decades of experience supporting the full complement of DoD military services, Missile Defense Agency, National Aeronautics and Space Administration, and a variety of other Government organizations and private industry customers. Perks of being a team member owner include: Long-term financial security Higher job satisfaction Greater job security Personal and professional growth Great company culture Other outstanding benefits: Excellent insurance coverage 401(k) match Generous PTO Health and wellness incentives Tuition and certification reimbursement Countless opportunities to give back to the community through i3 Cares We work hard. We compete hard. We play hard. Apply now to join us!
    $76k-106k yearly est. Auto-Apply 9d ago
  • Manufacturing Engineer

    DESE Research 4.4company rating

    Senior mechanical engineer job in Huntsville, AL

    DESE Research, Inc. is seeking qualified candidates to fill a Manufacturing Engineer position. If you feel like you have the skills and qualifications for this job, please apply now! Job Details: The candidate will support manufacturing engineering services across vehicle and component production workflows. This role involves analyzing design configurations, developing build plans, defining manufacturing capabilities, and generating the documentation necessary to support efficient and repeatable assembly operations. The candidate will work closely with design engineering, production, quality, and systems engineering to develop optimized build flows, design functional tooling, and create work orders that enable successful functional and integrated testing. A successful candidate will be detail-oriented, organized, and able to operate in a dynamic production environment. Required Qualifications: Bachelor's degree in mechanical engineering, aerospace engineering, manufacturing engineering, industrial engineering, or a related field Familiarity with manufacturing processes, build planning, or production engineering Ability to interpret engineering models, drawings, and specifications Strong communication skills and ability to coordinate within a multidisciplinary team Ability to obtain and maintain a security clearance Responsibilities: Manufacturing Services & Gap Analysis Perform gap analysis between design configuration and manufacturing build planning. Review engineering intent and identify discrepancies, missing details, and required manufacturing definitions. Concept of Operations (CONOPs) Development Develop CONOPs that define the build sequence, workflow, and optimized production steps. Identify opportunities to streamline assembly operations and reduce inefficiencies. Manufacturing Capability Identification Identify manufacturing capabilities per work center to support fully optimized flow. Evaluate manufacturing constraints, capacity, and required resources across the production environment. Build Configuration Development Identify build configurations required to support functional and integrated testing. Define configuration states, transitions, and required tooling or operational readiness criteria. Tooling Design Design functional tooling to support vehicle and component assembly. Develop fixtures, handling aids, and assembly support hardware required for safe and efficient builds. Build Estimates Calculate build estimates using industry standards and historical data provided. Develop time standards and labor estimates to support production planning and scheduling. Work Order Development Develop manufacturing work orders that define tasks, instructions, tooling needs, inspection points, and safety considerations. Coordinate work order release and ensure alignment with design, planning, and quality requirements. Desired Qualifications: Experience in aerospace manufacturing, production planning, or assembly operations Familiarity with MGSE, assembly tooling, or manufacturing equipment Experience developing build instructions, work orders, or manufacturing documentation Understanding of lean manufacturing principles or continuous improvement practices Strong organizational skills and attention to detail Motivated, self-directed, and capable of balancing multiple tasks About DESE: For the past 43 years, DESE has provided industry-leading technical and engineering solutions in the fields of Defense, Energy, Space, and Environment. As a small, family-oriented business, DESE provides a compelling benefits package including a generous profit-sharing plan, competitive salaries, and perhaps most importantly, the opportunity to work alongside talented engineers leveraging cutting-edge technologies to solve complex and engaging problems. Why employees love working for DESE: At DESE, we are committed to creating a company that is known for its respect and care for employees. We understand that happy employees are what keeps our business going and we strive to provide the best opportunities for each individual working on our team! Here are a few reasons you will love working here: Competitive health, dental and vision insurance with affordable premiums Flexible work schedules Two different flexible spending account options Company paid life insurance with options for employee paid additional Performance bonus program Education reimbursement program Company paid personal leave for approved philanthropic activities Vacation, Sick & Holiday leave Robust 401k profit sharing plan Opportunities for internal promotions Employee referral incentive program Rewards and gifts for service anniversaries Disability Accommodation for Applicants - DESE Research, Inc. is an Equal Employment Opportunity employer and provides reasonable accommodation for qualified individuals with disabilities and disabled veterans in its job application procedures. If you have any difficulty using our online system and you need an accommodation due to a disability, you may use the following alternative email address or phone number to contact us about your interest in employment with us: ********************** or ************x123.
    $68k-88k yearly est. Easy Apply 18d ago
  • ES_019_Mechanical Design Engineer

    Applied Technology Solutions 4.1company rating

    Senior mechanical engineer job in Huntsville, AL

    Job DescriptionSalary: The Mechanical Design Engineerwill develop innovative designs to challengingengineering problems for a wide variety of applicationsincludingbutnot limited to thermal-structural engineering and mechanical design. The Mechanical Design Engineer will develop detailed design criteria from customer requirements and use strong engineering principles and tools to develop robust and reliable solutions. Designs are expected to include hardware such as test fixtures, custom mechanical assemblies, pressure vessels, piping systems, weldments, etc. The Mechanical Design Engineer will regularly coordinate with engineers from other disciplines and backgrounds to ensure proper design integration. The Mechanical Design Engineer will occasionally develop CAD models and drawing packages for design solutions. Perform taskleadactivities to ensure proper due diligence for designs within the Mechanical Engineers responsibility. Design components and assemblies such as machined components, sheet metal components, weldments, pipe routing, cable routing, 3D printed parts, injection molding parts, mechanical assemblies, electrical assemblies, etc. Develop design documentation such as drawings, presentations, white papers, calculation packages, reports, etc. Perform review of design documentation from other ATS and third-party engineers. Present designs and design progress for customer review and feedback. Performstructural andpossiblyaerothermal, thermal-structural, and flow analysis using hand calculations orappropriate softwaretools tovalidatemechanical designs. Requirements: 2+ years of relevant experience BS in engineering or related field (equivalent experience may be accepted) Secret DoD Clearance or the ability to obtain a Secret DoD Clearance Desired Design experience with SolidWorks, Inventor, Creo, AutoCAD, or other relevant CAD softwares Desired Analysis experience with ANSYS or ABAQUS,CAESAR, AFTFathom, AFT Arrow, and MATHCAD Experience with GD&T Experience designing custom machined components, large assemblies, and piping systems Experience applying engineering codes and standards such as ASME BPVC, ASME B31.3, AISC 360-10, AWS D1.1,ASME Y14.5,etc. Desired Configuration Management experience and/or experience with PDM Drawing Check experience Note:ATS is a drug-free workplace. The unlawful manufacture, distribution, dispensing, possession, or use of a controlled substance is prohibited. All candidates who receive conditional offers of employment are subject to drug testing. In addition, ATS is an E-Verify employer. Export Control Regulations: Applicants for employment at ATS must be a U.S. citizen or national, U.S. permanent resident (i.e.current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
    $62k-79k yearly est. 19d ago
  • Sr Principal Mechanical Engineer, Control Actuation Systems

    RTX Corporation

    Senior mechanical engineer job in Huntsville, AL

    Country: United States of America Onsite U.S. Citizen, U.S. Person, or Immigration Status Requirements: Active and transferable U.S. government issued security clearance is required prior to start date. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance Security Clearance: DoD Clearance: Secret At Raytheon, the foundation of everything we do is rooted in our values and a higher calling - to help our nation and allies defend freedoms and deter aggression. We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today's mission and stay ahead of tomorrow's threat. Our team solves tough, meaningful problems that create a safer, more secure world. The Precision Control Actuation System department is seeking a mechanical design engineer to join the multi-disciplinary PCAS organization to support the development, build, and verification of control actuation systems. The PCAS organization staffs mechanical engineers for a variety of roles supporting primarily control section Integrated Product Teams. This individual will provide various mechanical engineering support as needs of programs fluctuate. Based on skillsets, support may include but is not limited to detailed mechanical design, earned value management, test design and execution, and systems engineering. This individual will be expected to flex responsibilities based on the current needs of the organization and their respective skill sets. What You Will Do * P5 - At this grade level, you will be expected to work autonomously, have expert or mastery level knowledge within the control mechanism development domain, and exercise strategic vision to influence the functional and organizational strategies of the PCAS organization beyond assigned program work. * The PCAS organization provides ample opportunities for hands-on hardware work. PCAS mechanical engineers are exposed to a variety of lab activities including engineering builds, hardware integration, hardware tuning, and hardware verification. * The PCAS organization provides a strong technical learning environment with a dedicated control system technology pyramid comprised of engineering fellows. PCAS mechanical engineers are provided the opportunity for direct access to these subject matter experts, fostering accelerated technical growth. Qualifications You Must Have: * Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and a minimum of 10 years of prior relevant experience unless prohibited by local laws/regulations. * A minimum of 10 years of experience in mechanical engineering design or 7 years related experience with an advance degree Qualifications We Prefer * Experience with Systems or Mechanical Engineering of servo controls * Experience with development of CAS requirements, CAS architecture, requirements risk, requirements verification and validation, system performance & function, safety and environmental compliance. * Experience in working with control actuation systems that employ permanent magnet brush and brush less DC motor technology * Experience with feedback control systems, including sizing, testing and integration, design-for-manufacturing, kinematic and dynamic simulation and analysis * Proficient in Geometric Dimensioning and Tolerancing per ASME Y14.5 * Proven ability to deconstruct higher level tasks into discrete lower-level work packages and tasks * Proficient in generating free body diagrams * Proficient in Engineering processes and procedures * Moderate 3D modeling skills with a prominent commercial software package * Experience with Pro/Engineer/CREO 3D modeling and mechanical drawing generation * Experience using Matlab, Simulink, and dSpace * Proven design and manufacturing knowledge in machined parts, injection molded parts, hobbing, broaching, sheet metal fabrication, BLDC motors, wire harnesses/flex harnesses and related components, corrosion resistant steels and aluminum alloys What We Offer Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At RTX we value: Safety, Trust, Respect, Accountability, Collaboration, and Innovation. Relocation Eligibility Learn More & Apply Now! * Please consider the following role type definition as you apply for this role * Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees, as they are essential to the development of our products. As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote. The salary range for this role is 124,000 USD - 250,000 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate's work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company's performance. This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window. RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans' Readjustment Assistance Act. Privacy Policy and Terms: Click on this link to read the Policy and Terms
    $75k-99k yearly est. Auto-Apply 33d ago
  • Mechanical Engineer

    Sigmatech, Inc. 4.0company rating

    Senior mechanical engineer job in Huntsville, AL

    Job Description At Sigmatech, we're in search of a Mechanical Engineer who can thrive both independently and within a collaborative, multi-disciplinary engineering team, guiding projects through their entire life cycle. Your daily tasks will adapt to the evolving needs of assigned programs, encompassing everything from requirements definition and design to analysis, technical data package development, manufacturing support, integration, and testing. This role offers the chance to engage directly with customers across multiple fast-paced programs, supporting ARMY, SPACE and other Department of Defense clients. You'll play a pivotal role in the success of these programs, with ample opportunities to grow and contribute your expertise. As a Mechanical Engineer at Sigmatech, you'll take on key responsibilities in leading the technical execution of projects involving diverse engineering teams. Working closely with customers and internal program managers, you'll help define expectations, schedules, and project goals. Utilizing your proficiency in advanced CAD programs such as SolidWorks, CATIA, or PTC Creo, you'll detail designs and conduct necessary analyses to ensure the airworthiness of developed solutions. This role offers exposure to the full design and development process, empowering you to shape program execution strategy. Required: An ABET accredited BS in Mechanical Engineering or Aerospace Engineering 3+ years of experience performing engineering-related duties Background in Mechanical/Aerospace design and analysis Some travel required Ability to obtain and maintain security clearance All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.
    $59k-74k yearly est. 3d ago
  • Mechanical Research Engineer

    Relogic Research

    Senior mechanical engineer job in Huntsville, AL

    Job DescriptionSalary: ReLogic Research, Inc. is seeking a self-starting, highly motivated, experienced (5+ years) Mechanical Engineer with design, manufacturing, and testing experience for a full-time position at ReLogic. ReLogics central focus is to continually promote a culture that stimulates personal, professional, and intellectual growth, while developing elegant solutions to tough problems. We encourage teammates to be self-governing based on high standards of professionalism and judgement. This Mechanical Research Engineer role will be in direct support of ReLogics efforts to solve priority problems highly aligned with our national defense strategy. Primary Responsibilities Perform hand calculations on mechanical design assemblies, calculating basic stresses and possible interferences due to tolerance stack up, accounting for thermal effects and preloads Create CAD models and derived drawings of parts and complex assemblies in SolidWorks Support development of manufacturing equipment Conduct ASTM standard thermo-mechanical material characterization tests Requirements & Desired Skills Active Secret security clearance or ability to receive and maintain clearance BS in Mechanical Engineering, Aerospace Engineering, or related discipline 5+ years experience in relevant industry or technology area SolidWorks modeling and drafting experience required Familiar with ASME Y14.100, Engineering Product definition and Related Documentation Practices Experience with geometric dimensioning and tolerancing (GD&T) practices required SolidWorks Product Data Management (PDM) experience is highly desired Familiar with composite materials fabrication, e.g., prepreg lay-up, VARTM, etc., desired Familiarity with ASTM testing of composites and ceramic materials desired Experience with use of mechanical (Universal Test Machines) and/or thermo-physical test equipment (e.g., CTE, TGA, DSC) desired Experience with basic machining equipment, e.g., drill press, manual mill and lathe, waterjet, etc. desired This is full-time salaried position with full benefits offered. Approximately 10% of travel is expected. ReLogic Research, Inc.s policy is to ensure equal employment opportunity without discrimination or harassment based on race, color, religion, sex (including pregnancy or childbirth), national origin, age, citizenship, disability, military obligation, or any other characteristic protected by law. In cases of disability, ReLogic follows the Americans with Disability Act (ADA). ReLogic prohibits and does not tolerate discrimination or harassment.
    $60k-82k yearly est. 1d ago
  • GeneCapture - Product Development & Manufacturing Process Engineer

    Hudsonalpha 4.1company rating

    Senior mechanical engineer job in Huntsville, AL

    GeneCapture offers a transformative workplace with opportunities for professional growth in an innovative and collaborative environment. We are developing novel platform technologies for rapid, portable, and affordable infection diagnostics at the point of care. You will be joining GeneCapture's flexible team of engineers and scientists with our eyes on the exciting potential of our breakthrough technology. You will be exposed to all stages of the medical product development cycle. Product Development & Manufacturing Process Engineer As a product developer, the candidate will directly support daily engineering and manufacturing activities with a focus on supply chain, product assembly, and process scalability. The candidate will work as a member of the Product Design & Development Team responsible for the design of medical, laboratory, and industrial disposable devices. The candidate much be self-motivated and a great problem-solver. Education * Bachelors of Science in Mechanical Engineering or similar B.S. degree (Associates degree may be considered with relevant experience) Required Experience * 3-7+ years industry experience developing medical / laboratory devices * Development of production test equipment * 2+ years of experience in a manufacturing environment * Experience with multiple plastic joining and bonding methods * Proficiency with Microsoft Office products (Word, Excel, PowerPoint, etc.) * Product Verification & Validation * Quality Documentation * Familiarity with Injection molding and tooling design Additional Characteristics * Proficient in technical writing and creating summary reports * Exposure to Rubber/Polymer Sealing Technologies * 3D Printing, Rapid Prototyping experience * Effective communication with people and capable of leading meeting discussions * A self-starter and require little oversight to complete given tasks * Experience working with diverse groups of individuals, including engineers, technicians and scientists * Diagnostic cartridge design & development * Familiarity with ISO 13485 and 21 CFR 820 Quality System Requirements * 3D modeling & 2D drawing experience with SolidWorks * Experience with high volume low cost fluidic disposable products Duties and Responsibilities * Work as part of a team supporting engineers and technicians. * Work with in-house project staff and outside vendors to optimize design for manufacturability of a point of care disposable diagnostic cartridge * Support multiple projects in an environment that changes quickly in response to product learnings. * Create, maintain and execute test plans and test cases for the products * Work in cross-functional project teams to plan and cost features * Design, build and improve test equipment and tools/processes * Investigate product issues, provide clear and insightful analysis of root cause, analyze patterns and effectively prioritize failure mode risks * Create detailed design and engineering documentation; including engineering drawing, reports and design intent documentation * Support project design reviews, ensuring proper material selection, component tolerances, etc. * New product design, prototyping and testing * Test fixture design, prototyping and testing * Works with manufacturing and outsourcing vendors concerning questions and problems encountered with drawings. Key Word Search * Medical Device * Plastic Joining * Plastics Manufacturing * ISO 13485 * 21 CFR 820 * Product Design * Product Testing * Technical Writing * Problem Solving * Design Control * Quality Control * SolidWorks Physical Demands/Environmental Factors/Mental Functions ADA Requirements: The physical demands, work environment factors, and mental functions described below are representative of those that must be met by an employee to successfully perform the essential function of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Disclaimer: All job requirements are subject to possible revision to reflect changes in the position requirements or to reasonably accommodate individuals with disabilities. Some requirements may exclude individuals who pose a threat or risk to the health and safety of themselves or other employees. This job description in no way states or implies that these are the only duties which will be required in this position. Employees will be required to follow other job-related duties as requested by their supervisor/manager (within guidelines and compliance with Federal and State Laws). Continued employment remains on an "at-will" basis. Physical Demands * Must be able to remain in a stationary position (sit or stand) for prolonged periods (50% of the time). * Frequently moving between work areas. * Frequent operation of common equipment. * Vision abilities - close vision, distance vision, and ability to adjust/focus. * Ability to lift 20 pounds. * Continuous mental and visual attention, requiring constant alertness or activity. Environmental Factors * Moderate to high noise level (e.g., lab space with multiple equipment, computers, printers). * Workspace is generally an indoor lab setting and other common spaces throughout HudsonAlpha with controlled temperature conditions. Mental Functions * Maintain emotional control under stress. * Ability to understand complex problems and to collaborate and explore alternative solutions. It is the policy of GeneCapture, in accordance with all applicable laws, to recruit, hire, train, and promote persons in all job titles without regard to race, color, religion, sex, age, national origin, disability, genetic information, sexual orientation, veteran status, or any other basis prohibited by applicable law.
    $62k-79k yearly est. 60d+ ago
  • Manufacturing Engineer - Weld

    Polaris Inc. 4.5company rating

    Senior mechanical engineer job in Huntsville, AL

    At Polaris Inc., we have fun doing what we love by driving change and innovation. We empower employees to take on challenging assignments and roles with an elevated level of responsibility in our agile working environment. Our people make us who we are, and we create incredible products and experiences that empower us to THINK OUTSIDE. The Weld Manufacturing Engineer is responsible for establishing and implementing the most cost-efficient methods for production. This individual will plan and coordinate the activities necessary to produce specified products within safety, quality and cost standards and ensure schedule compliance. ESSENTIAL DUTIES & RESPONSIBILITIES: * Directs/guides tooling techs and robot programmers in operations. * Directly manage a single or multiple process tech and other technical direct reports. * Work with a team of engineers and supervisors in order to achieve department goals. * Identifies areas of unnecessary cost and drive cost savings for the department. * Develop and implement new manual and automated welding processes with ability to recommend and specify equipment details. * Develops and updates process documentation and procedure instruction. * Conducts direct labor studies using acceptable engineering practices and establishes labor standards on operations, set up, and workstation layout. * Defines tooling and fixturing used in the manufacturing process, while also assisting with ideas for specialized processes. * Coordinates with tool vendor to specify or procure new tooling and fixtures to make necessary changes. * Available to travel to run off new tooling at vendor sites. * Analyzes and evaluates manufacturing methods and standards. * Provides solutions to problems that adversely affect cost, operator safety, productivity and quality. * Qualify and develop new welding specifications. * Work closely with other engineering groups such a Design, Assembly, Tube fab and Paint. * Work with department M.E.s as well as New Product Engineers on model year changes and new product. * Recognize current production problems and provide feedback to the team and direct feedback to design engineers. * Assists in development and troubleshooting of manufacturing welding equipment. * Assists in preparation of departmental budget including material, manpower, equipment and outside procurement costs, and operates within approved parameters. * Reviews preliminary designs, making recommendations to reduce costs and improve manufacturability and quality on new or existing parts. * Develops detailed and accurate capital equipment studies, makes appropriate recommendation. * Operates within an approved budget. * Reviews and evaluates manufacturing costs pertaining to make vs. buy decisions. * Drive lean culture. * Performs other assignments as requested. * Works on weld tooling in to minimize down time to production, during improvement projects and model year changes. * Perform assessment and critical decisions in line down situation. SKILLS & KNOWLEDGE * B.S. in Weld Science, Industrial, Mechanical, or Manufacturing engineering required * 3+ years of Manufacturing Engineering experience in a fast-paced production environment preferably in automotive industry * Strong organizational, communication, and leadership skills * Excellent verbal and written skills required * Proficiency with PC's and Microsoft suite * Proficiency in CAD including AutoCAD, CREO and SolidWorks * Understanding of SPC * Strong Project Management skills Preferred: * Experience with weld tool maintenance and design * Weld experience * Robotic Weld Programming experience * Lean Manufacturing knowledge * Ability to read and interpret weld and mechanical print * Works independently with moderate supervisory direction WORKING CONDITIONS: * Fast-paced manufacturing environment with high technology driven processes. * Office and manufacturing environment with most of the time spent on the floor. Some travel ( * Strong team dynamic. This position is not eligible for immigration sponsorship #LI-NT1 To qualify for this position, former employees must be eligible for rehire, and current employees must be in good standing. We are an ambitious, resourceful, and driven workforce, which empowers us to THINK OUTSIDE. Apply today! At Polaris we put our employees first, by offering a holistic approach to their health and financial wellbeing. Polaris is proud to offer competitive compensation, including a market-leading profit-sharing plan that is fundamental to our pay-for-performance culture. At Polaris, employees are owners of the company through company contributions to our Employee Stock Ownership Plan and discounted employee stock purchases plan. Employees receive a generous matching contribution to 401(k), financial wellness education and consultation to plan for their financial future. In addition to competitive pay, Polaris provides a comprehensive suite of benefits, including health, dental, and vision insurance, wellness programs, paid time off, gym & personal training reimbursement, life insurance and disability offerings. Through the Polaris Foundation and our Polaris Gives paid volunteer time off, we support employees who actively volunteer their time, efforts, and passions to improve the health and wellbeing of the communities in which they live, play and work. Employees at Polaris drive our success and are rewarded for their commitment. About Polaris As the global leader in powersports, Polaris Inc. (NYSE: PII) pioneers product breakthroughs and enriching experiences and services that have invited people to discover the joy of being outdoors since our founding in 1954. Polaris' high-quality product line-up includes the Polaris RANGER, RZR and Polaris GENERAL side-by-side off-road vehicles; Sportsman all-terrain off-road vehicles; military and commercial off-road vehicles; snowmobiles; Indian Motorcycle mid-size and heavyweight motorcycles; Slingshot moto-roadsters; Aixam quadricycles; Goupil electric vehicles; and pontoon and deck boats, including industry-leading Bennington pontoons. Polaris enhances the riding experience with a robust portfolio of parts, garments, and accessories. Proudly headquartered in Minnesota, Polaris serves more than 100 countries across the globe. *************** EEO Statement Polaris Inc. is an Equal Opportunity Employer and will make all employment-related decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, national origin, age, disability, marital status, familial status, status with regard to public assistance, membership or activity in a local commission, protected veteran status, or any other status protected by applicable law. Applicants with a disability that are in need of an accommodation to complete the application process, or otherwise need assistance or an accommodation in the recruiting process, should contact Human Resources at ************ or ******************************. To read more about employment discrimination protection under U.S. federal law, see: Know Your Rights: Workplace Discrimination is Illegal (eeoc.gov).
    $69k-87k yearly est. Auto-Apply 60d+ ago
  • Manufacturing Engineer

    DESE Research 4.4company rating

    Senior mechanical engineer job in Huntsville, AL

    DESE Research is seeking talented and driven Manufacturing Engineers to support a rapidly growing space thruster manufacturing line in Huntsville, AL. These thrusters will play a critical role in spacecraft control on orbit and during lunar landings. As part of a hardworking team of engineers, you will be responsible for the development, implementation, and optimization of thruster hardware manufacturing processes. Your work will help identify, develop, and deploy methods to improve fabrication quality while optimizing throughput. Key Responsibilities Develop manufacturing work instructions to clearly define processes including: receiving inspection, fabrication, assembly, test, integration, and refurbishment. Manage cost, quality, build sequence, and schedule of hardware throughout the manufacturing process. Review engineering drawings and provide final approval for manufacturing. Develop process control measures and evaluate them through statistical analysis. Define and support repair and rework activities. Design, procure, install, and integrate custom manufacturing equipment. Collaborate with external suppliers and manufacturing partners to ensure hardware and equipment are manufactured, processed, packaged, and delivered properly, on time, and within budget. Perform capacity analysis for manufacturing equipment and processes. Lead root cause analyses when non-conformances are identified and deploy corrective actions. Design appropriate material handling and packaging to protect hardware throughout build and test phases. Manage hardware configuration and maintain pedigree throughout the entire build and test process. Minimum Qualifications 5+ years of direct hardware manufacturing and manufacturing engineering experience (e.g., castings, forgings, additive manufacturing, welding, machining, cleaning, non-destructive testing methods, tight tolerance assembly, leak testing, final acceptance testing of integrated hardware, and Manufacturing Execution Systems/Software). Bachelor of Science in Mechanical, Manufacturing, or Aerospace Engineering (other relevant fields may apply) from an accredited university. 1+ year of experience working in an environment utilizing CAM or other CNC programming software. 3+ years of experience with GD&T fundamentals for mechanical design and manufacturing. 3+ years of experience with lean systems and methodologies. Ability to interpret engineering models, drawings, specifications, written work instructions, and test procedures. Proven track record of completing manufacturing projects including design for manufacturability, cycle time reduction, and mistake-proofing systems. Preferred Qualifications Hands-on experience with building flight hardware. Experience with design, development, or production of launch vehicles, spacecraft, or satellites. Proficiency with Computer Aided Design (CAD) software (Creo, NX, or CATIA V5). Strong background with fabrication special processes (machining, grinding, forging, casting, welding, forming, rolling, etc.). Experience working with hard and exotic metals. Security Clearance Requirements Applicants must be U.S. citizens and be eligible to obtain and maintain a DoD security clearance. About DESE For the past 43 years, DESE has provided industry-leading technical and engineering solutions in the fields of Defense, Energy, Space, and Environment. As a small, family-oriented business, DESE provides a compelling benefits package including a generous profit-sharing plan, competitive salaries, and perhaps most importantly, the opportunity to work alongside talented professionals leveraging cutting-edge technologies to solve complex and engaging problems. Why employees love working for DESE: At DESE, we are committed to creating a company that is known for its respect and care for employees. We understand that happy employees are what keeps our business going and we strive to provide the best opportunities for each individual working on our team! Here are a few reasons you will love working here: Competitive health, dental and vision insurance with affordable premiums Flexible work schedules Two different flexible spending account options Company paid life insurance with options for employee paid additional Performance bonus program Education reimbursement program Company paid personal leave for approved philanthropic activities Vacation, Sick & Holiday leave Robust 401k profit sharing plan Opportunities for internal promotions Employee referral incentive program Rewards and gifts for service anniversaries Disability Accommodation for Applicants - DESE Research, Inc. is an Equal Employment Opportunity employer and provides reasonable accommodation for qualified individuals with disabilities and disabled veterans in its job application procedures. If you have any difficulty using our online system and you need an accommodation due to a disability, you may use the following alternative email address or phone number to contact us about your interest in employment with us: ********************** or ************x123.
    $68k-88k yearly est. Easy Apply 60d+ ago
  • Mechanical Research Engineer

    Relogic Research

    Senior mechanical engineer job in Huntsville, AL

    ReLogic Research, Inc. is seeking a self-starting, highly motivated, experienced (5+ years) Mechanical Engineer with design, manufacturing, and testing experience for a full-time position at ReLogic. ReLogic's central focus is to continually promote a culture that stimulates personal, professional, and intellectual growth, while developing elegant solutions to tough problems. We encourage teammates to be self-governing based on high standards of professionalism and judgement. This Mechanical Research Engineer role will be in direct support of ReLogic's efforts to solve priority problems highly aligned with our national defense strategy. Primary Responsibilities Perform hand calculations on mechanical design assemblies, calculating basic stresses and possible interferences due to tolerance stack up, accounting for thermal effects and preloads Create CAD models and derived drawings of parts and complex assemblies in SolidWorks Support development of manufacturing equipment Conduct ASTM standard thermo-mechanical material characterization tests Requirements & Desired Skills Active Secret security clearance or ability to receive and maintain clearance BS in Mechanical Engineering, Aerospace Engineering, or related discipline 5+ years' experience in relevant industry or technology area SolidWorks modeling and drafting experience required Familiar with ASME Y14.100, “Engineering Product definition and Related Documentation Practices” Experience with geometric dimensioning and tolerancing (GD&T) practices required SolidWorks Product Data Management (PDM) experience is highly desired Familiar with composite materials fabrication, e.g., prepreg lay-up, VARTM, etc., desired Familiarity with ASTM testing of composites and ceramic materials desired Experience with use of mechanical (Universal Test Machines) and/or thermo-physical test equipment (e.g., CTE, TGA, DSC) desired Experience with basic machining equipment, e.g., drill press, manual mill and lathe, waterjet, etc. desired This is full-time salaried position with full benefits offered. Approximately 10% of travel is expected. ReLogic Research, Inc.'s policy is to ensure equal employment opportunity without discrimination or harassment based on race, color, religion, sex (including pregnancy or childbirth), national origin, age, citizenship, disability, military obligation, or any other characteristic protected by law. In cases of disability, ReLogic follows the Americans with Disability Act (ADA). ReLogic prohibits and does not tolerate discrimination or harassment.
    $60k-82k yearly est. 29d ago

Learn more about senior mechanical engineer jobs

How much does a senior mechanical engineer earn in Huntsville, AL?

The average senior mechanical engineer in Huntsville, AL earns between $70,000 and $120,000 annually. This compares to the national average senior mechanical engineer range of $79,000 to $136,000.

Average senior mechanical engineer salary in Huntsville, AL

$92,000

What are the biggest employers of Senior Mechanical Engineers in Huntsville, AL?

The biggest employers of Senior Mechanical Engineers in Huntsville, AL are:
  1. General Dynamics
  2. Trivector
  3. Created Solutions
  4. Mesa Associates
  5. EFI Global
  6. SaniGLAZE
  7. L3Harris
  8. Sigmatech
  9. Raytheon Technologies
  10. RTX Corporation
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