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Become A Sheet Metal Engineer

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Working As A Sheet Metal Engineer

  • Getting Information
  • Communicating with Supervisors, Peers, or Subordinates
  • Handling and Moving Objects
  • Performing General Physical Activities
  • Inspecting Equipment, Structures, or Material
  • Outdoors/walking/standing

  • Repetitive

  • $70,000

    Average Salary

What Does A Sheet Metal Engineer Do

Sheet metal workers fabricate or install products that are made from thin metal sheets, such as ducts used in heating and air conditioning systems.

Duties

Sheet metal workers typically do the following:

  • Select types of sheet metal according to plans
  • Measure and mark dimensions and reference lines on metal sheets
  • Drill holes in metal for screws, bolts, and rivets
  • Install metal sheets with supportive frameworks
  • Fabricate or alter parts at construction sites
  • Maneuver and anchor large sheet metal parts
  • Fasten seams or joints by welding, bolting, riveting, or soldering

Sheet metal is thin steel, aluminum, or other alloyed metal that is used in both manufacturing and construction. Sheet metal is commonly used to make ducts for heating and air conditioning systems, but it is also used to make products such as rain gutters, outdoor signs, and siding.

In addition to installing sheet metal, some workers install nonmetallic materials such as fiberglass and plastic board. 

The following are examples of types of sheet metal workers:

Fabrication sheet metal workers, sometimes called precision sheet metal workers, make precision sheet metal parts for a variety of industries, from power generation to medical device manufacturing. Most work in shops and factories, operating tools and equipment. In large-scale manufacturing, the work may be highly automated and repetitive. Many fabrication shops have automated machinery, such as computer-controlled saws, lasers, shears, and presses, which measure, cut, bend, and fasten pieces of sheet metal. Workers often use computer-aided drafting and design (CADD) and building information modeling (BIM) systems to make products. Some of these workers may be responsible for limited programming of the computers controlling their equipment. Workers who primarily program computerized equipment are called metal and plastic machine workers.

Installation sheet metal workers install heating, ventilation, and air conditioning (HVAC) ducts. They also install other sheet metal products, such as metal roofs, siding, and gutters. They typically work on new construction and on renovation projects. Information about workers who install or repair roofing systems can be found in the profile on roofers.

Maintenance sheet metal workers repair and clean ventilation systems so the systems use less energy. Workers remove dust and moisture and fix leaks or breaks in the sheet metal that makes up the ductwork.

Testing and balancing sheet metal specialists ensure that HVAC systems heat and cool rooms properly by adjusting sheet metal ducts to achieve proper airflow. Information on workers who install or repair HVAC systems can be found in the profile on heating, air conditioning, and refrigeration mechanics and installers.

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How To Become A Sheet Metal Engineer

Sheet metal workers who work in construction typically learn their trade through an apprenticeship, while those who work in manufacturing often learn on the job or at a technical school.

Education

Most sheet metal workers have a high school diploma or equivalent. Those interested in becoming a sheet metal worker should take high school classes in algebra, geometry, and general vocational education courses including blueprint reading, mechanical drawing, and welding.

Many technical schools have programs that teach welding and metalworking. These programs help provide the basic welding and sheet metal fabrication knowledge that many workers need to perform their job. 

Some manufacturers have partnerships with local technical schools to develop training programs specific to their factories.

Training

Most construction sheet metal workers learn their trade through 4- or 5-year apprenticeships. Each year, apprentices must have 1,700 to 2,000 hours of paid on-the-job training and 144 to 320 hours of related technical instruction, depending on the program. Apprentices learn construction basics such as blueprint reading, math, building code requirements, and safety and first aid practices. Welding may be included as part of the training.

Although most construction workers enter apprenticeships directly after finishing high school, some start out as helpers before entering apprenticeships.

Apprenticeship programs are offered by unions and businesses. The basic qualifications for entering an apprenticeship program are being 18 years old and having a high school diploma or the equivalent. Some apprenticeship programs have preferred entry for veterans.

After completing an apprenticeship program, sheet metal workers are considered to be journey workers who are qualified to perform tasks on their own.

Licenses, Certifications, and Registrations

Although not required, sheet metal workers can earn certifications for several of the tasks that they perform. For example, some sheet metal workers can become certified in welding from the American Welding Society. In addition, the International Training Institute for the Sheet Metal and Air Conditioning Industry offers certification in building information modeling (BIM), welding, testing and balancing, and other related activities. The Fabricators & Manufacturers Association, International, offers a certification in precision sheet metal work.

Important Qualities

Computer skills. Sheet metal workers use computer-aided drafting and design (CADD) programs and building information modeling (BIM) systems as they design products and cut sheet metal.

Dexterity. Sheet metal workers need good hand-eye coordination and motor control to make precise cuts and bends in metal pieces. 

Math skills. Sheet metal workers must calculate the proper sizes and angles of fabricated sheet metal, as it is important to ensure the alignment and fit of ductwork.

Mechanical skills. Sheet metal workers use saws, lasers, shears, and presses to do their job. As a result, they should have good mechanical skills in order to operate and maintain equipment.

Physical stamina. Sheet metal workers in factories may spend many hours standing at their workstation.

Physical strength. Sheet metal workers must be able to lift and move ductwork that is often heavy and cumbersome. Some jobs require workers to be able to lift 50 pounds.

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Sheet Metal Engineer Typical Career Paths

Do you work as a Sheet Metal Engineer?

Average Yearly Salary
$70,000
View Detailed Salary Report
$32,000
Min 10%
$70,000
Median 50%
$70,000
Median 50%
$70,000
Median 50%
$70,000
Median 50%
$70,000
Median 50%
$70,000
Median 50%
$70,000
Median 50%
$152,000
Max 90%
Best Paying Company
Boeing
Highest Paying City
Manassas, VA
Highest Paying State
North Dakota
Avg Experience Level
3.5 years
How much does a Sheet Metal Engineer make at top companies?
The national average salary for a Sheet Metal Engineer in the United States is $70,782 per year or $34 per hour. Those in the bottom 10 percent make under $32,000 a year, and the top 10 percent make over $152,000.

How Would You Rate The Salary Of a Sheet Metal Engineer?

Have you worked as a Sheet Metal Engineer? Help other job seekers by rating your experience as a Sheet Metal Engineer.

Top Skills for A Sheet Metal Engineer

  1. Hardware Departments
  2. Architectural Drawings
  3. Punch Press
You can check out examples of real life uses of top skills on resumes here:
  • Developed inspection and fabrication fixtures for the weld, brake, paint, and hardware departments.
  • Create door and frame schedules from architectural drawings.
  • Operate Press Brakes, Punch Presses and other Sheet Metal equipment.
  • Convert Solidworks files from Solid Models to flat layout for programming NC controlled Sheet Metal equipment.
  • Presented insulation failure findings and process improvement projects on a quarterly basis.

Rank:

Average Salary:

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Top 10 Best States for Sheet Metal Engineers

  1. District of Columbia
  2. Alaska
  3. New Mexico
  4. Texas
  5. Delaware
  6. New Hampshire
  7. Louisiana
  8. Virginia
  9. Maryland
  10. Arizona
  • (224 jobs)
  • (40 jobs)
  • (110 jobs)
  • (1,790 jobs)
  • (58 jobs)
  • (195 jobs)
  • (189 jobs)
  • (1,251 jobs)
  • (550 jobs)
  • (405 jobs)

Sheet Metal Engineer Demographics

Gender

Male

83.5%

Female

11.0%

Unknown

5.5%
Ethnicity

White

63.2%

Hispanic or Latino

14.4%

Black or African American

9.2%

Asian

9.0%

Unknown

4.1%
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Foreign Languages Spoken

Telugu

16.7%

Gujarati

16.7%

Carrier

16.7%

Hindi

16.7%

Spanish

16.7%

Urdu

16.7%
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Sheet Metal Engineer Education

Schools

Purdue University

8.0%

San Antonio College

8.0%

Arizona State University

8.0%

Mercer County Community College

8.0%

Northern Illinois University

8.0%

Slippery Rock University of Pennsylvania

4.0%

Texas State Technical College - Harlingen

4.0%

University of Texas at Arlington

4.0%

National University

4.0%

Cuyahoga Community College

4.0%

Northern Essex Community College

4.0%

Everest College - Phoenix

4.0%

Middlesex Community College - Bedford

4.0%

ITT Technical Institute-Portland

4.0%

Marquette University

4.0%

Charles Stewart Mott Community College

4.0%

University of Nevada - Las Vegas

4.0%

Rensselaer Polytechnic Institute

4.0%

Lackawanna College

4.0%

Milwaukee School of Engineering

4.0%
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Majors

Mechanical Engineering

26.3%

Drafting And Design

10.5%

Business

8.8%

Engineering

7.0%

Electrical Engineering

5.3%

Automotive Technology

5.3%

Management

3.5%

Clinical/Medical Laboratory Science

3.5%

Manufacturing Engineering

3.5%

Precision Metal Working

3.5%

Woodworking

3.5%

Materials Sciences

3.5%

Education

3.5%

Apparel And Textiles

1.8%

Psychology

1.8%

Mechanical Engineering Technology

1.8%

Nursing Assistants

1.8%

General Education, Specific Areas

1.8%

Legal Research And Advanced Professional Studies

1.8%

Physics

1.8%
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Degrees

Other

34.2%

Bachelors

27.8%

Masters

12.7%

Associate

11.4%

Certificate

8.9%

Diploma

2.5%

Doctorate

2.5%
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