Tube mill operator job description

• To perform all duties within limitation of the standard methods and procedures, and in accordance with strict adherence to HSE, quality and productivity requirements.
• Perform functions to provide manufacturing production with sufficient operation of the tube mill.
• Perform duties to set up, adjust, and operate an aluminum welded tube mill, quality lab equipment, drive a lift-truck and determine appropriate settings and operational sequences, within the limitations of standard methods and procedures.
• Troubleshoot welded tube mill process in areas relating to manufacturing problem resolution and process improvement, working within the limits of established policies.
• Reports non-conformities identified to the Production Supervisor and the Quality Department
• Makes adjustments to sizing section driven stand rolls and side pass rolls to properly size tubing.
• Operate control panel for tube mill, annealer and induction welder. Sets and monitors temperature for in-line annealer and induction welder.
• Makes adjustments to driven stand rolls, side pass rolls, and weld rolls in accordance with Mill
• Tooling Setup Charts to properly set mill up for given sizes
• Set-up, operate and adjust parameters of welded tube mill equipment and tooling to maximize efficiency and quality requirements
• Ensure cleanliness and regular maintenance of the equipment while managing the disposal of production wastes according to HSE and production guidelines. Follow 5S standards.
• Execute and record all production/quality checks
• Performs dimensional and visual inspection of samples provided for beginning/end of production runs and follows written procedures for documenting weld integrity.
• Operation of the mill will require multifunction operation of multiple control panels in sequence to ensure proper operation.
• Perform or assist with any departmental operations, as needed or directed to maintain work flow or respond to emergency conditions. Ensure safe operating conditions within area of responsibility.
• Assist in the process examination, quality documentation, and root cause analysis.
• Assist in equipment validations, safety and quality audits.
• Able to work in a team environment reacting to production conditions and routinely changing job functions.
• Able to keep up with normal production requirements while using proper body mechanics to work in a safe manner.
• Work from schedules, production orders, prints and specifications.
• Analyze and interpret data from process SPC charts in order to make adjustments to equipment to optimize equipment productivity and quality.
• Perform other duties and assignments as assigned.
• Serve as a member of the Emergency Response Team.

Pay and Benefits:

• The salary for this position is between $ 14.00 and $ 18.00 per hour (Max Pay rate).

Required Skills / Qualifications:

• High School Diploma or GED
• Minimum of 2 years' experience as Tube Mill Operator

Preferred Skills / Qualifications:

• Training of new operators as needed.
• Collaboration Skills
• Decision Making and Problem Solving
• Written and Oral Communication Proficiency
• Time Management and Organizational Skills
• Ethical Conduct
• Technical and Analytical Capacity
• Results Driven
• Ability to add, subtract, multiply and divide numbers, including decimals and fractions and the ability to use a calculator.
• Ability to use measuring instruments, such as micrometers, and calipers where interpretation is needed.
• Familiarity with health and safety regulations
• Ability to read and comprehend reference material such as production orders, prints and specifications
• Ability to exercise judgment to set up, adjust and operate industrial machinery and its peripherals to produce the specified final product determining appropriate settings and operational sequences
• Excellent mental and visual attention to monitor process operations involving repetitive or diversified work requiring constant alertness or activity.
• Basic proficiency in computers.
• Good written, verbal and interpersonal communication skills.
• Ability to handle multiple tasks and prioritize effectively; self-motivated.
• Knowledge of process related standards.
• Proven ability to develop successful partnerships with internal and external team members
• Ability to analyze and interpret data to adjust process parameters
• Ability to troubleshoot and perform root cause analysis. Understanding of cause and effect of process.
• Welded Tube Mill process experience
• Perform Burst Testing and Flare Testing
• Certified Production Technician
• Good understanding of mechanical components
• Knowledge of LEAN manufacturing principles
• Knowledge of HSE regulations
• Knowledge of basic material sciences, metallurgy, aluminum
• Ability to think critically and theoretically
• Forklift certification

Additional Information:

• Upon offer of employment, the individual will be subject to a background check and a drug screen.
• Adheres to all company policies and procedures.
• This position operates in a manufacturing production floor environment.
• The employee be subject to hazards including odors, airborne particles, moving mechanical parts, vibrations, noise and changes in temperature depending on season and local environment in the work area.
• This needs ability to safely maneuver throughout the plant and the mandatory use of properly worn safety gear at all times.
• The physical demands described here are representative of those that be met by an employee to successfully perform the essential functions of the job.
• Frequently stand, walks, use of hands to finger, handle or feel and reach with hands or arms, repetitive motion, close visual acuity.
• Employee frequently lifts or moves up to 25 pounds and occasional lifts or moves up to 50 pounds.
• Exposure to high frequency induction fields (welder and annealer)
• Possible exposure to extreme heat.
• Able to work in a team environment changing job function thru out a shift.
• Work in an open-air facility hot/cold.

Aleron companies (Acara Solutions, Aleron Shared Resources, Broadleaf Results, Lume Strategies, TalentRise, Viaduct, and Aleron's strategic partner, SDI) are Equal Employment Opportunity and Affirmative Action Employers. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender identity, sexual orientation, national origin, genetic information, sex, age, disability, veteran status, or any other legally protected basis. The Aleron companies welcome and encourage applications from diverse candidates, including people with disabilities. Accommodations are available upon request for applicants taking part in all aspects of the selection process.
Applicants for this position must be legally authorized to work in the United States. This position does not meet the employment requirements for individuals with F-1 OPT STEM work authorization status.