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Wire harness assembler vs senior assembler

The differences between wire harness assemblers and senior assemblers can be seen in a few details. Each job has different responsibilities and duties. Additionally, a senior assembler has an average salary of $38,475, which is higher than the $30,147 average annual salary of a wire harness assembler.

The top three skills for a wire harness assembler include hand tools, IPC and switches. The most important skills for a senior assembler are dexterity, assembly operations, and quality inspection.

Wire harness assembler vs senior assembler overview

Wire Harness AssemblerSenior Assembler
Yearly salary$30,147$38,475
Hourly rate$14.49$18.50
Growth rate--
Number of jobs18,31819,904
Job satisfaction--
Most common degreeHigh School Diploma, 45%High School Diploma, 31%
Average age4949
Years of experience--

What does a wire harness assembler do?

Wire harness assemblers are tasked with binding wires to form wire harnesses, which are typically used in electrical systems and electronic equipment. They read electrical wiring schemes and binds wires together using sleeves, cable lacing, cable ties, and electrical conduits. They are expected to install wire harnesses, inspect them, and perform soldering as needed.

What does a senior assembler do?

A senior assembler organizes the production process to ensure it is safe and efficient. They have to provide guidelines on the fabrication, maintenance, and processing of products and components. They also maintain a clean workspace and work with other members of their manufacturing group to assemble products.

Wire harness assembler vs senior assembler salary

Wire harness assemblers and senior assemblers have different pay scales, as shown below.

Wire Harness AssemblerSenior Assembler
Average salary$30,147$38,475
Salary rangeBetween $23,000 And $38,000Between $26,000 And $54,000
Highest paying CityFremont, CA-
Highest paying stateArizona-
Best paying companySiemens-
Best paying industryFinance-

Differences between wire harness assembler and senior assembler education

There are a few differences between a wire harness assembler and a senior assembler in terms of educational background:

Wire Harness AssemblerSenior Assembler
Most common degreeHigh School Diploma, 45%High School Diploma, 31%
Most common majorBusinessBusiness
Most common college--

Wire harness assembler vs senior assembler demographics

Here are the differences between wire harness assemblers' and senior assemblers' demographics:

Wire Harness AssemblerSenior Assembler
Average age4949
Gender ratioMale, 47.8% Female, 52.2%Male, 63.2% Female, 36.8%
Race ratioBlack or African American, 8.5% Unknown, 2.5% Hispanic or Latino, 14.9% Asian, 10.3% White, 63.4% American Indian and Alaska Native, 0.4%Black or African American, 8.6% Unknown, 2.6% Hispanic or Latino, 19.7% Asian, 13.3% White, 55.5% American Indian and Alaska Native, 0.4%
LGBT Percentage6%6%

Differences between wire harness assembler and senior assembler duties and responsibilities

Wire harness assembler example responsibilities.

  • Insert wires into coupling run hand crimp machine
  • Solder components for connectors and internal switchboards and panels.
  • Follow the mylar and run the wires with the connectors.
  • Used various wire specific machines to fit wiring into switches and other production products.
  • Set up and calibrate new equipment and help to troubleshoot and solve unforeseen setbacks.
  • Do wiring for power switches such as lugging, stripping, and crimping for the wires.
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Senior assembler example responsibilities.

  • Lead, develop and challenge T/M's and encourage kaizen.
  • Assemble RF test fixtures per specifications for high volume in-house and offshore RF testing.
  • Solder through hole components and surface mount components such as resistors, capacitors, microprocessors, memory chips etc.
  • Solder DC and RF connectors.
  • Oversee all QA of inbound and outbound material.
  • Compile computer programs to interface with CNC machines.
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Wire harness assembler vs senior assembler skills

Common wire harness assembler skills
  • Hand Tools, 10%
  • IPC, 9%
  • Switches, 8%
  • Tape Measure, 7%
  • Quality Checks, 7%
  • Mechanical Assembly, 6%
Common senior assembler skills
  • Dexterity, 9%
  • Assembly Operations, 9%
  • Quality Inspection, 7%
  • Jigs, 5%
  • Mechanical Assembly, 5%
  • Quality Standards, 5%

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