Heat Treat Operator
Cleveland, OH
Primary responsibility is the hardness inspection of heat treated forgings to customer specification. Operator will also assist the Heat Treat Group Leader in performing various duties within the department as circumstances warrant. ESSENTIAL DUTIES AND RESPONSIBILITIES
* Check hardness of forgings after heat treat using Brinell and Rockwell testers in accordance the Hardness Testing Procedure HEAT-WI-005.
* Assign lot numbers as needed. Maintain traceability in accordance with QP-010.
* Forgings not meeting the hardness requirements references in the heat treat instructions are to be verified by the Heat Treat Group Leader or another Heat Treat Operator. Nonconforming lots are to be quarantined and identified with a Quality Hold Ticket (Form Q-04)
* Complete all documentation required by the heat treat instructions and QP-010. Requirements include hard copy documentation such as heat treat tickets, heat treat instructions, load diagrams as applicable, mainframe computer reporting, etc.
* Review heat treat tickets and heat treat instructions for test sample requirements. Thoroughly identify (Die #, Lot # symbol and Serial # as applicable) test sample(s) and deliver to the test lab after hardness inspection.
* Monitor heat treat cycles and furnace status during the thermal process. Assuring forgings are heat treated in accordance with Heat Treating QP-010 and heat treat instructions. Verify correct furnace temperature and cycle time by checking and initialing furnace charts every hour.
* Prepare loads of heat treat furnaces; placing forgings on grids, tray or baskets according to heat treat instructions and procedures, as applicable, Load forgings by hand, hoist or fork lift truck depending on size and configuration
* Load or unload furnaces employing a host of fork lift truck.
* Report equipment problems to the Process Metallurgist or the Maintenance Department.
* Apply sound safety practices when operating equipment and the handling of forgings. Maintain good house keeping within the department.
* All other duties as assigned.
Furnace Operator
Canton, OH
Note: This is not intended to be all-inclusive. The employee may be required to perform other duties as assigned.
If you meet the requirements above and are interested in joining our team, please apply with your updated resume. We look forward to reviewing your application!Job Overview:
We are currently seeking a skilled and reliable Furnace Operator to join our team. This is a great opportunity for individuals who enjoy working in a fast-paced environment and are looking to contribute to the success of our organization.
Summary : Responsible for performing work involving a variety of details to operate induction melting furnaces, weighing alloys, and cleaning runners.
Job Functions and Functional Job Task Elements
Task #1: Obtain order
Receives instructions regarding work assignment from supervisor.
Preheats furnace if necessary for the required task.
This involves opening furnace with hydraulic controls.
Crane and the furnace are automatically controlled and require minimal keying and push button operations.
Adjusts power input to facilitate melting and temperature control.
Task #2: Prepare Alloys
Use a 5# shovel to put various combinations of alloys into 4#pails.
Shoveling is done on an occasional basis throughout the day and is usually sustained for 15-20 minutes at the most.
Lift pail weighing up to 50# and place it on a scale slightly below knee level.
This is done on an occasional basis per hour.
Place the pail that has been weighed on a large metal box.
Once the box is stacked with 6-12 pails, move the box using a crane and bring it to the furnace deck.
Take the pails and then place them on the furnace deck from anywhere between floor to waist level.
Raise the lid of the furnace using hydraulic controls and pour the alloys from the metal box into the furnace at floor level-rarely. Most alloys added in hopper.
May have to lift 75# pails and pour ladle dope into the hopper.
Can also be required to lift 75# bags of alloy mix on an occasional basis per hour as needed.
Can also be required to shovel up to 1000#s into a drum. The drum is then moved using a crane.
Task #3: Cleaning and maintenance
Required to clean runners on an infrequent basis throughout the day as needed.
This involves stepping down into the runner from the furnace deck (approximately 1-2ft) and using a chisel that is 2-3 ft long to clean the solidified metal from the runner, sometimes utilizes a 20# handheld air hammer.
This involves using bilateral upper extremities and grating metal off with a moderate amount of force.
Can be required to squat, stoop, or kneel when accessing the runner for cleaning/ maintenance tasks.
May be required to do minor repair work on runners and on the top of furnace linings and pouring spouts using various hand tools with fine and gross motor coordination.
Slagging/cleaning the furnace is done using automatic battery-operated controls. No physical work is involved.
Clean ladle-which involves chipping of slag using chipping hammer.
Task #4: Testing and documentation
Take a small ladle weighing up to 5 #s and get a sample out of the furnace as needed for testing. Pour the molten metal into test molds. This is done on an infrequent basis throughout the day.
Make out reports or post data such as log sheets, preheat time, light-up time, melt time, down time, tests and additions made to heat.
Note: This is not intended to be all-inclusive. The employee may be required to perform other duties as assigned.
If you meet the requirements above and are interested in joining our team, please apply with your updated resume. We look forward to reviewing your application!
Requirements
Shift: 8 hours regular shifts (all 3 shifts) and 10 hours over-time shifts.
Breaks: 30-minute lunch.
Flooring: Cement, wooden platforms, rubber mats.
Lighting: Adequate overhead lighting.
Environment: Foundry shop environment. Need to be careful with other employees while moving overhead cranes in the vicinity.
Safety Equipment: Hard hat, gloves, safety glasses, and steel-toe shoes.
Strength Range: Medium-Heavy strength range.
Tools and equipment: Induction furnace, charging car, radio control crane, slag boxes, magnet, stirring poles, slagger, skimmers, ladles, chains, test ladles, test molds, hand tools such as shovel and hammer, and instruments such as thermocouples, weighing scale, power facto meter, voltmeter, etc.
Note: This job description is not intended to be all-inclusive. The employee may be required to perform other duties as assigned.
If you meet the requirements above and are interested in joining our team, please apply with your updated resume. We look forward to reviewing your application!
Job Type: Full-time
Benefits:
401(k)
401(k) matching
Dental insurance
Health insurance
Life insurance
Paid time off
Vision insurance
Schedule:
8 hour shift
Salary Description Up to $26.08 per hour
Furnace Operator
Canton, OH
Description:
Note: This is not intended to be all-inclusive. The employee may be required to perform other duties as assigned.
If you meet the requirements above and are interested in joining our team, please apply with your updated resume. We look forward to reviewing your application!Job Overview:
We are currently seeking a skilled and reliable Furnace Operator to join our team. This is a great opportunity for individuals who enjoy working in a fast-paced environment and are looking to contribute to the success of our organization.
Summary : Responsible for performing work involving a variety of details to operate induction melting furnaces, weighing alloys, and cleaning runners.
Job Functions and Functional Job Task Elements
Task #1: Obtain order
Receives instructions regarding work assignment from supervisor.
Preheats furnace if necessary for the required task.
This involves opening furnace with hydraulic controls.
Crane and the furnace are automatically controlled and require minimal keying and push button operations.
Adjusts power input to facilitate melting and temperature control.
Task #2: Prepare Alloys
Use a 5# shovel to put various combinations of alloys into 4#pails.
Shoveling is done on an occasional basis throughout the day and is usually sustained for 15-20 minutes at the most.
Lift pail weighing up to 50# and place it on a scale slightly below knee level.
This is done on an occasional basis per hour.
Place the pail that has been weighed on a large metal box.
Once the box is stacked with 6-12 pails, move the box using a crane and bring it to the furnace deck.
Take the pails and then place them on the furnace deck from anywhere between floor to waist level.
Raise the lid of the furnace using hydraulic controls and pour the alloys from the metal box into the furnace at floor level-rarely. Most alloys added in hopper.
May have to lift 75# pails and pour ladle dope into the hopper.
Can also be required to lift 75# bags of alloy mix on an occasional basis per hour as needed.
Can also be required to shovel up to 1000#s into a drum. The drum is then moved using a crane.
Task #3: Cleaning and maintenance
Required to clean runners on an infrequent basis throughout the day as needed.
This involves stepping down into the runner from the furnace deck (approximately 1-2ft) and using a chisel that is 2-3 ft long to clean the solidified metal from the runner, sometimes utilizes a 20# handheld air hammer.
This involves using bilateral upper extremities and grating metal off with a moderate amount of force.
Can be required to squat, stoop, or kneel when accessing the runner for cleaning/ maintenance tasks.
May be required to do minor repair work on runners and on the top of furnace linings and pouring spouts using various hand tools with fine and gross motor coordination.
Slagging/cleaning the furnace is done using automatic battery-operated controls. No physical work is involved.
Clean ladle-which involves chipping of slag using chipping hammer.
Task #4: Testing and documentation
Take a small ladle weighing up to 5 #s and get a sample out of the furnace as needed for testing. Pour the molten metal into test molds. This is done on an infrequent basis throughout the day.
Make out reports or post data such as log sheets, preheat time, light-up time, melt time, down time, tests and additions made to heat.
Note: This is not intended to be all-inclusive. The employee may be required to perform other duties as assigned.
If you meet the requirements above and are interested in joining our team, please apply with your updated resume. We look forward to reviewing your application!
Requirements:
Shift: 8 hours regular shifts (all 3 shifts) and 10 hours over-time shifts.
Breaks: 30-minute lunch.
Flooring: Cement, wooden platforms, rubber mats.
Lighting: Adequate overhead lighting.
Environment: Foundry shop environment. Need to be careful with other employees while moving overhead cranes in the vicinity.
Safety Equipment: Hard hat, gloves, safety glasses, and steel-toe shoes.
Strength Range: Medium-Heavy strength range.
Tools and equipment: Induction furnace, charging car, radio control crane, slag boxes, magnet, stirring poles, slagger, skimmers, ladles, chains, test ladles, test molds, hand tools such as shovel and hammer, and instruments such as thermocouples, weighing scale, power facto meter, voltmeter, etc.
Note: This job description is not intended to be all-inclusive. The employee may be required to perform other duties as assigned.
If you meet the requirements above and are interested in joining our team, please apply with your updated resume. We look forward to reviewing your application!
Job Type: Full-time
Benefits:
401(k)
401(k) matching
Dental insurance
Health insurance
Life insurance
Paid time off
Vision insurance
Schedule:
8 hour shift