Header set-up operator vs set-up operator

The differences between header set-up operators and set-up operators can be seen in a few details. Each job has different responsibilities and duties. Additionally, a set-up operator has an average salary of $39,269, which is higher than the $35,764 average annual salary of a header set-up operator.

The top three skills for a header set-up operator include calipers, SPC and comparators. The most important skills for a set-up operator are calipers, cnc machines, and hand tools.

Header set-up operator vs set-up operator overview

	Header Set-Up Operator	Set-Up Operator
Yearly salary	$35,764	$39,269
Hourly rate	$17.19	$18.88
Growth rate	-5%	-8%
Number of jobs	27,599	55,670
Job satisfaction	-	-
Most common degree	High School Diploma, 36%	High School Diploma, 44%
Average age	43	43
Years of experience	-	2

Header set-up operator vs set-up operator salary

Header set-up operators and set-up operators have different pay scales, as shown below.

	Header Set-Up Operator	Set-Up Operator
Average salary	$35,764	$39,269
Salary range	Between $28,000 And $45,000	Between $28,000 And $53,000
Highest paying City	-	Rochester, NY
Highest paying state	-	New York
Best paying company	-	Schneider Electric Industrial Services
Best paying industry	-	Automotive

Differences between header set-up operator and set-up operator education

There are a few differences between a header set-up operator and a set-up operator in terms of educational background:

	Header Set-Up Operator	Set-Up Operator
Most common degree	High School Diploma, 36%	High School Diploma, 44%
Most common major	Business	Business
Most common college	-	-

Header set-up operator vs set-up operator demographics

Here are the differences between header set-up operators' and set-up operators' demographics:

	Header Set-Up Operator	Set-Up Operator
Average age	43	43
Gender ratio	Male, 88.5% Female, 11.5%	Male, 85.6% Female, 14.4%
Race ratio	Black or African American, 9.7% Unknown, 2.8% Hispanic or Latino, 12.1% Asian, 2.3% White, 72.3% American Indian and Alaska Native, 0.8%	Black or African American, 4.9% Unknown, 5.4% Hispanic or Latino, 14.8% Asian, 6.0% White, 68.0% American Indian and Alaska Native, 0.9%
LGBT Percentage	3%	6%

Differences between header set-up operator and set-up operator duties and responsibilities

Header set-up operator example responsibilities.

Experience with SPC; measuring every dimension in print.
Work with internal, external, and bore grinders.
Enter quality check results into the computer matching them up to SPC charts.
Perform quality control inspection using calipers/gauges/micrometers and digital comparators.
Experience with AutoCAD, NVivo research software, RSLogix5000 for PLC programming.

Set-up operator example responsibilities.

Manage daily scheduling of production workload to be setup and run on machinery.
Use and replacement of drills, taps, broaches, and reamers.
Manufacture parts according to blueprints, work with stainless steel aluminum, brass and plastics.
Machine parts to specifications, using machine tools, such as lathes, milling machines, or grinders.
Use of exact measuring instruments as CMM, optical comparators, mics, bore gauges and many other tools.
Produce parts from different materials such as cold roll steel, stainless steel, no lead brass and regular brass.

Header set-up operator vs set-up operator skills

Common header set-up operator skills

Calipers, 80%
SPC, 7%
Comparators, 4%
Quality Checks, 3%
Formax, 2%
Blueprint Specs, 2%

Common set-up operator skills

Calipers, 9%
CNC Machines, 7%
Hand Tools, 7%
Math, 6%
Quality Checks, 6%
Preventative Maintenance, 6%

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Production and Manufacturing Industry
Header Set-Up Operator
Header Set-Up Operator vs Set-Up Operator

Updated January 8, 2025

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