Process safety engineer job description

The Process Safety Engineer proactively applies engineering and problem solving skills to meet challenging safety and business objectives. The Process Safety Engineer partners with multiple levels of management and across multiple refinery departments to improve safety and environmental compliance in the design and operation of the refining facilities.
PRINCIPLE RESPONSIBILITIES

Program Management
Administers and stewards elements of PBF Energy's proprietary systems for operational integrity Supports and advises on State and Federal safety programs and requirements (e.g., Environmental Protection Agency, Risk Management Program, Occupational Health & Safety Administration and Process Safety Management) Analyzes site safety incident and near miss performance and provides improvement steps
Process Safety
Drives site improvement in the areas of Process Safety and Loss PreventionAssists the refinery with the application of new process safety technology and risk assessment tools Responds to refinery operational events and assists the site with developing risk based solutions to novel or higher risk situations Supports major capital projects in the areas of design consulting, technical quality assurance, and start-up assistance Develops and maintains technical standards and guidelines Develops and delivers training in risk assessment, process safety in design and safe operating practices for plant engineers and key operating personnel Provides technical leadership via participation/facilitation in formal technical networks and work groups

JOB QUALIFICATIONS

Requirements:
Degree in Chemical or Mechanical Engineering required Professional experience within an operating company or a major engineering contractor or other relevant petrochemical or other heavy industry experience required Experience with safety programs required Previous experience in refining/petrochemical or manufacturing facility required

Preferred Qualifications:
Knowledge of design, technical support and troubleshooting for petrochemical/refining operations Knowledge of the key hazards and process safety features of typical refinery process equipment Knowledge of process safety design and engineering practices and the relevant industry standards (e.g. API, BS, EN, NFPA) Experience in the use of appropriate analysis techniques Risk assessment and mitigation Hazard and operability review Field process safety assessments Fire protection and safe operations reviews Incident investigations Safety review of new project facilities Hazardous area classification reviews Blast protection reviews Ability to carry out dispersion modeling and flame radiation assessment.Knowledge of process hazards and safe working practices (e.g. Brittle fracture, H2S, electrostatic hazard, LPG storage, Work Permit procedures).

Core Competencies & Characteristics:
Possesses strong leadership skills and commitment to teamwork, especially in the areas of petrochemical process safety and risk management.Proactively and constructively pursues improvement Maintains high ethical standards, while still remaining results-focused.Demonstrates and accepts personal accountability for quality of work.Uses a measured risk approach and risk-value analysis methods in all business decisions.Sets high standards for safety, integrity, and operational excellence.Drives highly productive and mutually beneficial relationships with business partners, suppliers & peers.Continually improves functional knowledge & critical working skills.Effectively uses written and verbal communications to drive desired results.

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Job Description

Job/Position Description:
The Process Safety Engineer is a senior appointment to provide technical support for capital projects to ensure safety, operational and technical integrity in all process aspects of the chemical process used to make lithium products from the engineering phase through to plant construction and commissioning. The Process Safety Engineer will manage internal and external Stakeholders to fulfil the role. The Process Safety Engineer will work alongside peers within a diverse Engineering team and will report to the Engineering Manager.

This role is critical to the success of the project as the position holder is responsible for guiding the engineering contractors and procurement choices in conjunction with the EPCI (Engineering and Procurement Construction Contractor) and is a key member within the overall project delivery team.
The role location will be in Houston, TX but will be expected to support project execution as needed at various locations in the US.
Responsibilities
Sufficient experience with hazard identification, risk analyses and assessment methodologies to plan and lead Process Hazard Analyses (PHAs) on existing and new processes.Working knowledge of industry codes, standards and practices relevant to process design and safety (e.g. ASME, API, NFPA, ANSI, etc.) and Recognized and Generally Accepted Good Engineering Practices (RAGAGEP) Understanding and experiences with risk scenario development techniques, including assignment of probabilities and consequences Working experience in the following areas:Design, commissioning, start-up of a chemical or petrochemical facility,Utilization of consequence modelling tools (e.g. DNV PHAST),Controls and Protective System Design concepts and impact in risk assessments, and Design and review of fire protection systems and expertise for firefighting strategies/tactics.Provide expert technical support to help drive site improvements, including:Review of key safety systems and recommending corrective actions,Support effective identification, assessment, and prioritization of risks and the tracking and completion of risk reduction activities in a timely manner, and Provide technical support (and leadership if called upon) in incident investigations Conduct process safety reviews, process safety-related studies / analyses, and support the development of related control measures for projects.Provide advice and recommendations on the applicability and interpretation of both internal and external safety guidelines and standards.Support operating site's Risk Management Plans and provide technical support to safety and regulatory audits.Provide oversight for the Project Management of Change (MOC) Process.Manage the site PHA schedule and recommendation implementation plan.Must be able to travel up to 25% of the time to engineering contractor offices and visit suppliers as needed to support project activities.Cooperation and coordinating the activities with other engineering disciplines (process, civil, mechanical, electrical, and instrumentation) to provide solutions to project risks and concerns as they arise.In association with process safety related issues, advise and assist the Albemarle plant start-up leader to:Plan/schedule the commissioning and start-up,Develop the commissioning procedures of the systems and equipment,Develop the start-up, operating, and shut down procedures, and Document that the equipment and processes perform to the design and/or vendor performance guarantees.Identify project deficiencies for Project team correction, participating in de-bottlenecking studies for future train definition, construction, and commissioning.Lead and organize Pre-Startup Safety Review (PSSR), and monitor and prioritize PSSR identified items addressed on time.

Accountabilities
Zero injuries and incidents on assigned projects.Design packages comply with applicable codes, standards, and best practices for process plant design.Design activities are completed in accordance with the project schedule and budget.Continuous improvement in procedures, tools, standards, and team performance.Accurate and timely reporting to Engineering ManagerContinuous endeavor to exhibit Albemarle Core Values - Care, Curiosity, Humility, Courage, Transparency, and Collaboration

Essential Qualifications
Bachelor of Chemical Engineering or similar from an ABET accredited institution of higher learning.10+ years of chemical or petrochemical experience in one or more of the following areas: Safety, Operations, and / or Engineering Design.Significant demonstrated experience completing process safety design on projects with TIC budgets more than $500 million USD.Strong teamwork and leadership skills.Proven examples of developing innovative solutions to complex problems.Must be familiar with the fourteen elements of Process Safety Management (PSM) and the EPA's Risk Management Plan (RMP) rule.
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Contribute. Grow. Lead...with OxyChem. Looking for a challenge? Desire to achieve your true potential? OxyChem is a growing, action-oriented, safety driven chemical manufacturing company continually striving to be the best in the business while staying focused on environmental protection. The secret to our success has and will continue to be our people.

Occidental Chemical Corporation (OxyChem) is a leading North American manufacturer of polyvinyl chloride (PVC) resins, chlorine and caustic soda - key building blocks for a variety of indispensable products such as plastics, pharmaceuticals and water treatment chemicals. Other OxyChem products include caustic potash, chlorinated organics, sodium silicates, chlorinated isocyanurates and calcium chloride. OxyChem's market position is among the top three producers in the United States in 2021 for the principal products it manufactures and markets. Based in Dallas, Texas, the company has manufacturing facilities in the U.S., Canada and Latin America.

In a fast-paced industry that demands precision, we create a supportive workplace where the safety and well-being of our employees are paramount. We are committed to rewarding top performers, offering very competitive pay and benefits, and providing tremendous career development opportunities. We are looking for an experienced and self-motivated individual to fill the position of PSM Engineer within our Chemical Manufacturing Plant located in Gregory, Texas.

* Maintain protection of the environment and the health and safety of our employees, customers, and the communities in which we operate and/or transport our products, as our highest priority.

* Oversees the Process Safety Management, Risk Management Plan, and Responsible Care Programs (collectively referred to as "PSM" programs below) for the Ingleside Operations.

* Provides a monthly report and leads monthly review of PSM program status to Ingleside plant management.

* Develops, updates and tracks action items and assignments of PSM related tasks from MOC's, and incidents in the Ingleside Database.
* Supervises contract resources retained for PSM services.
* Communicates employee concerns relating to PSM activities to appropriate supervision and management.
* Assures Ingleside site specific PSM procedures align with company and regulatory standards.
* Keeps Ingleside PSM procedures and guidelines current.
* Performs formal and informal audits of the PSM elements to ensure compliance to all applicable codes and standards.
* Coordinates with Corporate Risk Engineering and the Corporate Insurance Department on Ingleside activities and technical issues.
* Maintains continuing knowledge of company / government rules and regulations.
* Serves as Process Risk liaison to maintenance, operations, and engineering to successfully fulfill company risk mitigation expectations:
* Control System Failsafe (CSFI),
* Emergency Shutdown Control (ESS&CS)
* High Risk Taskforce Metrics (HRTM), and
* Mechanical Integrity (MI)

* Work with site Management to assure Process Safety and Risk Management requirements are in place, and are being tracked at all levels of the organization.
* Interacts with outside organizations such as CCPS and OSHA.
* Bachelor's degree in Engineering or related discipline with 3 or more years of experience.
* Requires in-depth knowledge of OSHA, RMP, Responsible Care, and company standards relating to Process Safety Management.
* Strong analytical/problem solving skills.
* High proficiency in Microsoft applications (such as Word, Excel, PowerPoint and Outlook).
* Excellent written and verbal communication skills.
* Ability to read, write and speak in English.
* Excellent interpersonal skills including the ability to work as part of a team.
* Ability to work weekends, holidays and respond to callouts on a non-routine basis.
* Physical requirements - Must be able to lift 40 lbs, climb ladders and stairs. Walking, bending, stooping is required. Must be able to wear personal protective equipment including the use of a respirator. Must be able to respond to visual and audible alarms.
* Additional Desired Qualifications

* Experienced in LOPA and/or PHA facilitation techniques.
* Experience programming SQL databases.
* Good working knowledge of SAP.

Occidental is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, marital status, political preference, sexual orientation, gender identity, national origin, protected veteran status, or disability status