Post job

Flight test engineer vs stress engineer

The differences between flight test engineers and stress engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a flight test engineer and a stress engineer. Additionally, a stress engineer has an average salary of $107,036, which is higher than the $90,538 average annual salary of a flight test engineer.

The top three skills for a flight test engineer include control room, data analysis and test procedures. The most important skills for a stress engineer are finite element analysis, structural analysis, and autocad.

Flight test engineer vs stress engineer overview

Flight Test EngineerStress Engineer
Yearly salary$90,538$107,036
Hourly rate$43.53$51.46
Growth rate6%6%
Number of jobs26,38436,117
Job satisfaction--
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 75%
Average age4444
Years of experience44

What does a flight test engineer do?

A flight test engineer is primarily in charge of testing and overseeing aircraft performances, ensuring every aspect aligns with the Federal Aviation Administration (FAA) and other governing agencies' policies and regulations. Their responsibilities revolve around planning and developing efficient test structures and criteria, examining mechanical and electrical systems, coordinating with other staff to gather necessary documentation, assessing risks, and identifying an aircraft's strengths and weaknesses. Furthermore, as a flight test engineer, it is essential to analyze data and produce extensive reports that explain all test procedures and observations in detail.

What does a stress engineer do?

A stress engineer specializes in conducting analysis and assessments on structures and components, mainly using stress to test its structural integrity. They may work in various industries such as automotive, aerospace, manufacturing, and even medical. Although their duties may vary upon the industry, they are typically in charge of performing extensive research and analysis, coordinating with architects and engineers, designing and building prototypes, and maintaining records of all procedures. Furthermore, a stress engineer must produce detailed progress and findings reports in adherence to project deadlines and company policies.

Flight test engineer vs stress engineer salary

Flight test engineers and stress engineers have different pay scales, as shown below.

Flight Test EngineerStress Engineer
Average salary$90,538$107,036
Salary rangeBetween $66,000 And $123,000Between $73,000 And $156,000
Highest paying CityPalo Alto, CASeattle, WA
Highest paying stateIllinoisWashington
Best paying companyAmazonCTS
Best paying industryTransportationProfessional

Differences between flight test engineer and stress engineer education

There are a few differences between a flight test engineer and a stress engineer in terms of educational background:

Flight Test EngineerStress Engineer
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 75%
Most common majorAerospace EngineeringMechanical Engineering
Most common collegeGeorgia Institute of TechnologyGeorgia Institute of Technology

Flight test engineer vs stress engineer demographics

Here are the differences between flight test engineers' and stress engineers' demographics:

Flight Test EngineerStress Engineer
Average age4444
Gender ratioMale, 89.6% Female, 10.4%Male, 89.7% Female, 10.3%
Race ratioBlack or African American, 4.2% Unknown, 4.5% Hispanic or Latino, 11.4% Asian, 10.9% White, 68.7% American Indian and Alaska Native, 0.3%Black or African American, 3.8% Unknown, 4.3% Hispanic or Latino, 8.9% Asian, 19.8% White, 63.0% American Indian and Alaska Native, 0.3%
LGBT Percentage8%8%

Differences between flight test engineer and stress engineer duties and responsibilities

Flight test engineer example responsibilities.

  • Track and manage team budget, schedule, risks, change information, BOMs, labor and materials costs.
  • Manage Terraform and refactore from monolithic to application specific components.
  • Create complex flight test plans to meet DoD and FAA requirements.
  • Test facility engineer (TFE) responsible for design and development of test rigs, test stands, and fixtures.
  • Maintain a DOD secret security clearance.
  • Support both STC approval and design qualification.
  • Show more

Stress engineer example responsibilities.

  • Lead CFD analyses on various aircraft types.
  • Manage the development and design data in PDM to ensure successful completion.
  • Manage Jenkins security by providing specific access to authorize developers/testers using project base matrix authorization strategy.
  • Develop Perl, TCL, and Bourne shell tools to improve the CFD process.
  • Perform FEA static analysis on primary and secondary MLG structural parts using ABAQUS as solver.
  • Perform mission analysis using PATRAN, ABAQUS, and NASTRAN as well as basic hand calculations.
  • Show more

Flight test engineer vs stress engineer skills

Common flight test engineer skills
  • Control Room, 7%
  • Data Analysis, 6%
  • Test Procedures, 6%
  • Avionics, 6%
  • DOD, 5%
  • Test Execution, 4%
Common stress engineer skills
  • Finite Element Analysis, 10%
  • Structural Analysis, 9%
  • Autocad, 6%
  • Fatigue Analysis, 5%
  • MRB, 5%
  • Ansys, 4%

Browse architecture and engineering jobs