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Process control technician vs controls technician

The differences between process control technicians and controls technicians can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a process control technician, becoming a controls technician takes usually requires 1-2 years. Additionally, a controls technician has an average salary of $53,345, which is higher than the $52,452 average annual salary of a process control technician.

The top three skills for a process control technician include PLC, control systems and logic controllers. The most important skills for a controls technician are PLC, control systems, and preventative maintenance.

Process control technician vs controls technician overview

Process Control TechnicianControls Technician
Yearly salary$52,452$53,345
Hourly rate$25.22$25.65
Growth rate3%-4%
Number of jobs90,61553,158
Job satisfaction--
Most common degreeAssociate Degree, 41%Associate Degree, 38%
Average age4545
Years of experience42

What does a process control technician do?

Process control technicians require strong skills in PLC, process control systems, troubleshooting, calibration, and a desire for continuous improvement in addition to other skills. Those who choose this career path will be called to work with automated process control systems and assist in designing, creating, testing, and implementing process control panels.

What does a controls technician do?

A controls technician is in charge of operating various systems within a building or facility. Although the responsibilities will vary upon the line of work or employment, the duties still revolve around using software to control types of machinery and systems such as manufacturing devices and equipment, even lighting and ventilation. It is crucial to coordinate with department managers and supervisors to avoid any technical problems and ensure a safe work environment for everyone.

Process control technician vs controls technician salary

Process control technicians and controls technicians have different pay scales, as shown below.

Process Control TechnicianControls Technician
Average salary$52,452$53,345
Salary rangeBetween $40,000 And $67,000Between $37,000 And $75,000
Highest paying CityOdessa, TXBuffalo Grove, IL
Highest paying stateMarylandHawaii
Best paying companyStanford UniversityBP America Inc
Best paying industryAutomotiveEnergy

Differences between process control technician and controls technician education

There are a few differences between a process control technician and a controls technician in terms of educational background:

Process Control TechnicianControls Technician
Most common degreeAssociate Degree, 41%Associate Degree, 38%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegePurdue UniversityMichigan Technological University

Process control technician vs controls technician demographics

Here are the differences between process control technicians' and controls technicians' demographics:

Process Control TechnicianControls Technician
Average age4545
Gender ratioMale, 81.1% Female, 18.9%Male, 84.0% Female, 16.0%
Race ratioBlack or African American, 10.5% Unknown, 5.0% Hispanic or Latino, 15.3% Asian, 7.5% White, 60.9% American Indian and Alaska Native, 0.7%Black or African American, 9.5% Unknown, 4.9% Hispanic or Latino, 16.8% Asian, 7.5% White, 60.6% American Indian and Alaska Native, 0.7%
LGBT Percentage6%6%

Differences between process control technician and controls technician duties and responsibilities

Process control technician example responsibilities.

  • Spearhead inspection and packaging equipment for pharmaceutical products per FDA regulations to achieve production goals ahead of schedule.
  • Help develop standard operating procedure and perform safety reviews to meet OSHA standards.
  • Create safety programs and lead the site in safety training in compliance with OSHA CFR29 regulations.
  • Direct activities to ensure that workmanship and testing conform to ISO and QS9001 specifications per customer requirements.
  • Maintain appropriate PLC and computer software/hardware information.
  • Full knowledge and understanding of an organize ISO manufacturing environment.
  • Show more

Controls technician example responsibilities.

  • Supervise and manage several environmental ECAS annual, monthly and weekly reports in cooperation with regional CEMS manager for federal compliance.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Work with all electrical components, relays, sensors, ac and dc motors, drivers servo systems and pneumatics systems.
  • Perform PLC program creation and modifications and electronic modifications to production equipment.
  • Work with voltages ranging from 12 VAC to 600 VAC.
  • Conduct all professional activities within the policies of: Sandoz, EPA, OSHA, FDA and NFPA 70E.
  • Show more

Process control technician vs controls technician skills

Common process control technician skills
  • PLC, 15%
  • Control Systems, 6%
  • Logic Controllers, 4%
  • Continuous Improvement, 4%
  • HMI, 4%
  • Data Entry, 3%
Common controls technician skills
  • PLC, 8%
  • Control Systems, 7%
  • Preventative Maintenance, 7%
  • HVAC, 5%
  • HMI, 5%
  • Hand Tools, 4%

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