Post job

Senior process technician vs process control technician

The differences between senior process technicians and process control technicians can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process technician and a process control technician. Additionally, a senior process technician has an average salary of $77,354, which is higher than the $52,452 average annual salary of a process control technician.

The top three skills for a senior process technician include OSHA, SR and management system. The most important skills for a process control technician are PLC, control systems, and logic controllers.

Senior process technician vs process control technician overview

Senior Process TechnicianProcess Control Technician
Yearly salary$77,354$52,452
Hourly rate$37.19$25.22
Growth rate3%3%
Number of jobs49,26090,615
Job satisfaction--
Most common degreeBachelor's Degree, 40%Associate Degree, 41%
Average age4545
Years of experience44

What does a senior process technician do?

A senior process technician collects data through various experiments aimed at supporting the optimization of processes. They are tasked with testing existing technology, advising ways to boost production, and instituting new technology where necessary. Their other responsibilities include validating production equipment, planning and performing setups, monitoring and guiding production teams, conducting process test runs, and providing insights, technical assistance, and recommendations to engineering and process development personnel.

What does a process control technician do?

Process control technicians require strong skills in PLC, process control systems, troubleshooting, calibration, and a desire for continuous improvement in addition to other skills. Those who choose this career path will be called to work with automated process control systems and assist in designing, creating, testing, and implementing process control panels.

Senior process technician vs process control technician salary

Senior process technicians and process control technicians have different pay scales, as shown below.

Senior Process TechnicianProcess Control Technician
Average salary$77,354$52,452
Salary rangeBetween $46,000 And $128,000Between $40,000 And $67,000
Highest paying City-Odessa, TX
Highest paying state-Maryland
Best paying company-Stanford University
Best paying industry-Automotive

Differences between senior process technician and process control technician education

There are a few differences between a senior process technician and a process control technician in terms of educational background:

Senior Process TechnicianProcess Control Technician
Most common degreeBachelor's Degree, 40%Associate Degree, 41%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegePurdue UniversityPurdue University

Senior process technician vs process control technician demographics

Here are the differences between senior process technicians' and process control technicians' demographics:

Senior Process TechnicianProcess Control Technician
Average age4545
Gender ratioMale, 74.2% Female, 25.8%Male, 81.1% Female, 18.9%
Race ratioBlack or African American, 9.3% Unknown, 4.9% Hispanic or Latino, 16.4% Asian, 9.1% White, 59.7% American Indian and Alaska Native, 0.7%Black or African American, 10.5% Unknown, 5.0% Hispanic or Latino, 15.3% Asian, 7.5% White, 60.9% American Indian and Alaska Native, 0.7%
LGBT Percentage6%6%

Differences between senior process technician and process control technician duties and responsibilities

Senior process technician example responsibilities.

  • Lead production of experimental new product in GMP environment.
  • Time manage to ensure equipment is prepared for process to prevent from delays or harvest discards.
  • Manage a team of 16 technicians on all phases of the Fab start up: from process formation to manufacturing readiness.
  • Provide manufacturing process improvement, troubleshoot software and hardware technical problems.
  • Write CNC programs using pro/e models and Mastercam.
  • Sign off in candeling, harvest, buffer prep, and weighing/dispensing.
  • Show more

Process control technician example responsibilities.

  • Spearhead inspection and packaging equipment for pharmaceutical products per FDA regulations to achieve production goals ahead of schedule.
  • Help develop standard operating procedure and perform safety reviews to meet OSHA standards.
  • Create safety programs and lead the site in safety training in compliance with OSHA CFR29 regulations.
  • Direct activities to ensure that workmanship and testing conform to ISO and QS9001 specifications per customer requirements.
  • Maintain appropriate PLC and computer software/hardware information.
  • Full knowledge and understanding of an organize ISO manufacturing environment.
  • Show more

Senior process technician vs process control technician skills

Common senior process technician skills
  • OSHA, 19%
  • SR, 13%
  • Management System, 9%
  • Pathogens, 5%
  • Continuous Improvement, 4%
  • R, 4%
Common process control technician skills
  • PLC, 15%
  • Control Systems, 6%
  • Logic Controllers, 4%
  • Continuous Improvement, 4%
  • HMI, 4%
  • Data Entry, 3%

Browse architecture and engineering jobs