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Brake operator vs set-up operator

The differences between brake operators and set-up operators can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a brake operator and a set-up operator. Additionally, a set-up operator has an average salary of $39,269, which is higher than the $38,911 average annual salary of a brake operator.

The top three skills for a brake operator include calipers, basic math and tape measure. The most important skills for a set-up operator are calipers, cnc machines, and hand tools.

Brake operator vs set-up operator overview

Brake OperatorSet-Up Operator
Yearly salary$38,911$39,269
Hourly rate$18.71$18.88
Growth rate-5%-8%
Number of jobs46,16455,670
Job satisfaction--
Most common degreeHigh School Diploma, 50%High School Diploma, 44%
Average age4643
Years of experience22

Brake operator vs set-up operator salary

Brake operators and set-up operators have different pay scales, as shown below.

Brake OperatorSet-Up Operator
Average salary$38,911$39,269
Salary rangeBetween $30,000 And $49,000Between $28,000 And $53,000
Highest paying City-Rochester, NY
Highest paying state-New York
Best paying company-Schneider Electric Industrial Services
Best paying industry-Automotive

Differences between brake operator and set-up operator education

There are a few differences between a brake operator and a set-up operator in terms of educational background:

Brake OperatorSet-Up Operator
Most common degreeHigh School Diploma, 50%High School Diploma, 44%
Most common majorBusinessBusiness
Most common college--

Brake operator vs set-up operator demographics

Here are the differences between brake operators' and set-up operators' demographics:

Brake OperatorSet-Up Operator
Average age4643
Gender ratioMale, 87.8% Female, 12.2%Male, 85.6% Female, 14.4%
Race ratioBlack or African American, 7.9% Unknown, 4.4% Hispanic or Latino, 13.4% Asian, 1.7% White, 71.8% American Indian and Alaska Native, 0.8%Black or African American, 4.9% Unknown, 5.4% Hispanic or Latino, 14.8% Asian, 6.0% White, 68.0% American Indian and Alaska Native, 0.9%
LGBT Percentage3%6%

Differences between brake operator and set-up operator duties and responsibilities

Brake operator example responsibilities.

  • Experience using micrometers, squares, calipers and protractors.
  • Perform light mig and tig welding and metal refinishing.
  • Align motor, air end and coupling using calipers, dial indicators and straight edges.
  • Operate brake press to meet OE specifications.
  • Perform basic troubleshooting of extrusion machinery and plastics processes.
  • Measure part angle with protractor, flange length with measureing tape and material thickness with micrometer.
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Set-up operator example responsibilities.

  • Manage daily scheduling of production workload to be setup and run on machinery.
  • Use and replacement of drills, taps, broaches, and reamers.
  • Manufacture parts according to blueprints, work with stainless steel aluminum, brass and plastics.
  • Machine parts to specifications, using machine tools, such as lathes, milling machines, or grinders.
  • Use of exact measuring instruments as CMM, optical comparators, mics, bore gauges and many other tools.
  • Produce parts from different materials such as cold roll steel, stainless steel, no lead brass and regular brass.
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Brake operator vs set-up operator skills

Common brake operator skills
  • Calipers, 15%
  • Basic Math, 14%
  • Tape Measure, 12%
  • Hand Tools, 10%
  • Pallets, 6%
  • Read Blueprints, 6%
Common set-up operator skills
  • Calipers, 9%
  • CNC Machines, 7%
  • Hand Tools, 7%
  • Math, 6%
  • Quality Checks, 6%
  • Preventative Maintenance, 6%

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