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Machinist vs set-up operator

The differences between machinists and set-up operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a machinist, becoming a set-up operator takes usually requires 1-2 years. Additionally, a machinist has an average salary of $42,147, which is higher than the $39,269 average annual salary of a set-up operator.

The top three skills for a machinist include grinders, cnc machines and micrometers. The most important skills for a set-up operator are calipers, cnc machines, and hand tools.

Machinist vs set-up operator overview

MachinistSet-Up Operator
Yearly salary$42,147$39,269
Hourly rate$20.26$18.88
Growth rate1%-8%
Number of jobs15,44855,670
Job satisfaction5-
Most common degreeHigh School Diploma, 40%High School Diploma, 44%
Average age4843
Years of experience42

What does a machinist do?

Machinists are skilled professionals who create metal works by using different machines. They work with clients to bring their clients' vision to life. They study the blueprints of the product that needs to be done and identify the parts that will need fabrication through machining. They then prepare the materials and equipment. Machinists use different tools such as grinders, drills, lathes, polishers, and milling equipment to create parts that are made of metal. They may sometimes work with other materials such as wood or plastic, but this is seldom. Machinists are expected to be proficient in the use of the machines, to be precise with their work, and can work within the committed timeline.

What does a set-up operator do?

A machine set-up operator operates machinery such as grinders, bores, and mills. They prepare machines to be used by organizing tools, setting valve directions, sharpening tools as needed, positioning tools, and conducting regular maintenance.

Machinist vs set-up operator salary

Machinists and set-up operators have different pay scales, as shown below.

MachinistSet-Up Operator
Average salary$42,147$39,269
Salary rangeBetween $29,000 And $59,000Between $28,000 And $53,000
Highest paying CityEugene, ORRochester, NY
Highest paying stateMassachusettsNew York
Best paying companyWestinghouse Appliances AustraliaSchneider Electric Industrial Services
Best paying industryAutomotiveAutomotive

Differences between machinist and set-up operator education

There are a few differences between a machinist and a set-up operator in terms of educational background:

MachinistSet-Up Operator
Most common degreeHigh School Diploma, 40%High School Diploma, 44%
Most common majorPrecision Metal WorkingBusiness
Most common college--

Machinist vs set-up operator demographics

Here are the differences between machinists' and set-up operators' demographics:

MachinistSet-Up Operator
Average age4843
Gender ratioMale, 92.6% Female, 7.4%Male, 85.6% Female, 14.4%
Race ratioBlack or African American, 4.4% Unknown, 3.7% Hispanic or Latino, 13.9% Asian, 6.7% White, 70.8% American Indian and Alaska Native, 0.5%Black or African American, 4.9% Unknown, 5.4% Hispanic or Latino, 14.8% Asian, 6.0% White, 68.0% American Indian and Alaska Native, 0.9%
LGBT Percentage3%6%

Differences between machinist and set-up operator duties and responsibilities

Machinist example responsibilities.

  • Manage output according to company quality standards and corresponding ISO certification.
  • Measure parts using micrometers, calipers, bore gauges, depth gauges, height gauges and CMM programs.
  • Utilize CNC lathes, mills, grinders, EDM s and other equipment to manufacture implants and/or instruments.
  • Operate manual machines such as engine lathe, boring mill, vertical and horizontal milling machines, grinders and honing machines.
  • Emphasize the ability to use dial calipers and micrometers to provide consistent repeatable measurements.
  • Operate manual/CNC lathes and used industry standard measuring equipment including manual/digital calipers, manual/digital micrometers and optical comparators
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Set-up operator example responsibilities.

  • Manage daily scheduling of production workload to be setup and run on machinery.
  • Use and replacement of drills, taps, broaches, and reamers.
  • Manufacture parts according to blueprints, work with stainless steel aluminum, brass and plastics.
  • Machine parts to specifications, using machine tools, such as lathes, milling machines, or grinders.
  • Use of exact measuring instruments as CMM, optical comparators, mics, bore gauges and many other tools.
  • Produce parts from different materials such as cold roll steel, stainless steel, no lead brass and regular brass.
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Machinist vs set-up operator skills

Common machinist skills
  • Grinders, 9%
  • CNC Machines, 9%
  • Micrometers, 8%
  • Calipers, 8%
  • Machine Shop, 6%
  • CNC Lathes, 6%
Common set-up operator skills
  • Calipers, 9%
  • CNC Machines, 7%
  • Hand Tools, 7%
  • Math, 6%
  • Quality Checks, 6%
  • Preventative Maintenance, 6%

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