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Manufacturing controls engineer vs automation & controls engineer

The differences between manufacturing controls engineers and automation & controls engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a manufacturing controls engineer, becoming an automation & controls engineer takes usually requires 4-6 years. Additionally, a manufacturing controls engineer has an average salary of $96,327, which is higher than the $89,542 average annual salary of an automation & controls engineer.

The top three skills for a manufacturing controls engineer include PLC, CNC and lean manufacturing. The most important skills for an automation & controls engineer are PLC, HMI, and troubleshoot.

Manufacturing controls engineer vs automation & controls engineer overview

Manufacturing Controls EngineerAutomation & Controls Engineer
Yearly salary$96,327$89,542
Hourly rate$46.31$43.05
Growth rate10%3%
Number of jobs51,69954,312
Job satisfaction--
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Average age4245
Years of experience46

What does a manufacturing controls engineer do?

A manufacturing controls engineer ensures the manufacturing process of a plant is run efficiently and complies with all safety standards. Their role is to develop equipment to monitor and control efficiency of engineering systems and machinery, implement processes that will help manufacturers increase productivity, conduct research, test and analyze designs, and monitor the strategies implemented to ensure functionality. This position requires an engineering degree.

What does an automation & controls engineer do?

An automation & controls engineer is responsible for designing technology systems to support business operations and maximize productivity, minimizing costing effects, and develop efficient and fast deliverables. Automation & controls engineers analyze client specifications and business requirements, running multiple diagnostic and troubleshooting tests to ensure the accuracy of outputs according to budget limitations and project management procedures. They must have excellent knowledge of the technology industry, especially on writing system codes and a strong command of programming languages.

Manufacturing controls engineer vs automation & controls engineer salary

Manufacturing controls engineers and automation & controls engineers have different pay scales, as shown below.

Manufacturing Controls EngineerAutomation & Controls Engineer
Average salary$96,327$89,542
Salary rangeBetween $73,000 And $125,000Between $68,000 And $116,000
Highest paying CityOakland, CASan Carlos, CA
Highest paying stateWashingtonCalifornia
Best paying companyJUULIntegrated DNA Technologies
Best paying industryAutomotiveAutomotive

Differences between manufacturing controls engineer and automation & controls engineer education

There are a few differences between a manufacturing controls engineer and an automation & controls engineer in terms of educational background:

Manufacturing Controls EngineerAutomation & Controls Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Most common majorAccountingElectrical Engineering
Most common collegeNorthwestern UniversityNortheastern University

Manufacturing controls engineer vs automation & controls engineer demographics

Here are the differences between manufacturing controls engineers' and automation & controls engineers' demographics:

Manufacturing Controls EngineerAutomation & Controls Engineer
Average age4245
Gender ratioMale, 81.8% Female, 18.2%Male, 94.5% Female, 5.5%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.9% Asian, 10.1% White, 69.1% American Indian and Alaska Native, 0.2%Black or African American, 5.0% Unknown, 4.7% Hispanic or Latino, 11.6% Asian, 14.3% White, 64.2% American Indian and Alaska Native, 0.2%
LGBT Percentage4%6%

Differences between manufacturing controls engineer and automation & controls engineer duties and responsibilities

Manufacturing controls engineer example responsibilities.

  • Lead ERP implementations, cost conversions and system upgrades.
  • Lead systems integration for existing equipment involving PLC code, HMI development and motion control system modifications.
  • Manage all aspects of weekly payroll processing and internal allocations.
  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Perform troubleshooting and programming on high speed digital vision inspection systems, robotic machinery, and PLC I/O control systems.
  • Certify in OSHA rules and regulations.
  • Show more

Automation & controls engineer example responsibilities.

  • Manage all aspects of Marketo campaign strategy and implementation.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Create HTML emails for use within Salesforce.
  • Implement capitol project to include data capturing software for machine efficiency (SCADA) using PLC logic and Ethernet communications.
  • Perform QA on automation processes.
  • Integrate Wonderware (SCADA) in most areas of the facility.
  • Show more

Manufacturing controls engineer vs automation & controls engineer skills

Common manufacturing controls engineer skills
  • PLC, 9%
  • CNC, 8%
  • Lean Manufacturing, 7%
  • HMI, 6%
  • Control Systems, 5%
  • FANUC, 5%
Common automation & controls engineer skills
  • PLC, 11%
  • HMI, 11%
  • Troubleshoot, 7%
  • Allen-Bradley, 6%
  • Autocad, 5%
  • Hmi Programming, 5%

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