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The differences between manufacturing controls engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a manufacturing controls engineer and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $96,327 average annual salary of a manufacturing controls engineer.
The top three skills for a manufacturing controls engineer include PLC, CNC and lean manufacturing. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.
| Manufacturing Controls Engineer | Senior Process Engineer | |
| Yearly salary | $96,327 | $105,378 |
| Hourly rate | $46.31 | $50.66 |
| Growth rate | 10% | 10% |
| Number of jobs | 51,699 | 56,510 |
| Job satisfaction | - | - |
| Most common degree | Bachelor's Degree, 73% | Bachelor's Degree, 71% |
| Average age | 42 | 42 |
| Years of experience | 4 | 4 |
A manufacturing controls engineer ensures the manufacturing process of a plant is run efficiently and complies with all safety standards. Their role is to develop equipment to monitor and control efficiency of engineering systems and machinery, implement processes that will help manufacturers increase productivity, conduct research, test and analyze designs, and monitor the strategies implemented to ensure functionality. This position requires an engineering degree.
A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.
Manufacturing controls engineers and senior process engineers have different pay scales, as shown below.
| Manufacturing Controls Engineer | Senior Process Engineer | |
| Average salary | $96,327 | $105,378 |
| Salary range | Between $73,000 And $125,000 | Between $82,000 And $134,000 |
| Highest paying City | Oakland, CA | San Francisco, CA |
| Highest paying state | Washington | Louisiana |
| Best paying company | JUUL | Apple |
| Best paying industry | Automotive | Energy |
There are a few differences between a manufacturing controls engineer and a senior process engineer in terms of educational background:
| Manufacturing Controls Engineer | Senior Process Engineer | |
| Most common degree | Bachelor's Degree, 73% | Bachelor's Degree, 71% |
| Most common major | Accounting | Chemical Engineering |
| Most common college | Northwestern University | University of Michigan - Ann Arbor |
Here are the differences between manufacturing controls engineers' and senior process engineers' demographics:
| Manufacturing Controls Engineer | Senior Process Engineer | |
| Average age | 42 | 42 |
| Gender ratio | Male, 81.8% Female, 18.2% | Male, 85.1% Female, 14.9% |
| Race ratio | Black or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.9% Asian, 10.1% White, 69.1% American Indian and Alaska Native, 0.2% | Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2% |
| LGBT Percentage | 4% | 4% |