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Manufacturing controls engineer vs senior process engineer

The differences between manufacturing controls engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a manufacturing controls engineer and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $96,327 average annual salary of a manufacturing controls engineer.

The top three skills for a manufacturing controls engineer include PLC, CNC and lean manufacturing. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Manufacturing controls engineer vs senior process engineer overview

Manufacturing Controls EngineerSenior Process Engineer
Yearly salary$96,327$105,378
Hourly rate$46.31$50.66
Growth rate10%10%
Number of jobs51,69956,510
Job satisfaction--
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Average age4242
Years of experience44

What does a manufacturing controls engineer do?

A manufacturing controls engineer ensures the manufacturing process of a plant is run efficiently and complies with all safety standards. Their role is to develop equipment to monitor and control efficiency of engineering systems and machinery, implement processes that will help manufacturers increase productivity, conduct research, test and analyze designs, and monitor the strategies implemented to ensure functionality. This position requires an engineering degree.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Manufacturing controls engineer vs senior process engineer salary

Manufacturing controls engineers and senior process engineers have different pay scales, as shown below.

Manufacturing Controls EngineerSenior Process Engineer
Average salary$96,327$105,378
Salary rangeBetween $73,000 And $125,000Between $82,000 And $134,000
Highest paying CityOakland, CASan Francisco, CA
Highest paying stateWashingtonLouisiana
Best paying companyJUULApple
Best paying industryAutomotiveEnergy

Differences between manufacturing controls engineer and senior process engineer education

There are a few differences between a manufacturing controls engineer and a senior process engineer in terms of educational background:

Manufacturing Controls EngineerSenior Process Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Most common majorAccountingChemical Engineering
Most common collegeNorthwestern UniversityUniversity of Michigan - Ann Arbor

Manufacturing controls engineer vs senior process engineer demographics

Here are the differences between manufacturing controls engineers' and senior process engineers' demographics:

Manufacturing Controls EngineerSenior Process Engineer
Average age4242
Gender ratioMale, 81.8% Female, 18.2%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.9% Asian, 10.1% White, 69.1% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between manufacturing controls engineer and senior process engineer duties and responsibilities

Manufacturing controls engineer example responsibilities.

  • Lead ERP implementations, cost conversions and system upgrades.
  • Lead systems integration for existing equipment involving PLC code, HMI development and motion control system modifications.
  • Manage all aspects of weekly payroll processing and internal allocations.
  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Perform troubleshooting and programming on high speed digital vision inspection systems, robotic machinery, and PLC I/O control systems.
  • Certify in OSHA rules and regulations.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Manufacturing controls engineer vs senior process engineer skills

Common manufacturing controls engineer skills
  • PLC, 9%
  • CNC, 8%
  • Lean Manufacturing, 7%
  • HMI, 6%
  • Control Systems, 5%
  • FANUC, 5%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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