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Numerical control operator vs controls engineer

The differences between numerical control operators and controls engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a numerical control operator, becoming a controls engineer takes usually requires 4-6 years. Additionally, a controls engineer has an average salary of $84,532, which is higher than the $38,280 average annual salary of a numerical control operator.

The top three skills for a numerical control operator include calipers, micrometers and math. The most important skills for a controls engineer are C++, troubleshoot, and UL.

Numerical control operator vs controls engineer overview

Numerical Control OperatorControls Engineer
Yearly salary$38,280$84,532
Hourly rate$18.40$40.64
Growth rate-8%3%
Number of jobs85,06850,203
Job satisfaction-4
Most common degreeHigh School Diploma, 43%Bachelor's Degree, 67%
Average age4345
Years of experience26

What does a numerical control operator do?

A numerical control operator is responsible for monitoring machinery and managing computer-generated equipment to produce tools and components from various mechanical resources. Numerical control operators must have extensive knowledge with the technology and mechanical industry to perform basic troubleshooting and detect malfunctions during operations. A numerical control operator duties' also include inspecting equipment setup and finished products, ensuring high-quality parts, reviewing blueprints, following client's specifications for making adjustments, and adhering to the safety guidelines and procedures required by the business.

What does a controls engineer do?

A Controls Engineer is responsible for designing, developing, and supervising electrical control systems, machinery, and equipment. They oversee projects from initial concept to installation and commissioning.

Numerical control operator vs controls engineer salary

Numerical control operators and controls engineers have different pay scales, as shown below.

Numerical Control OperatorControls Engineer
Average salary$38,280$84,532
Salary rangeBetween $29,000 And $50,000Between $64,000 And $111,000
Highest paying CityTualatin, ORPalo Alto, CA
Highest paying stateWest VirginiaCalifornia
Best paying companyBWX TechnologiesApple
Best paying industryAutomotiveAutomotive

Differences between numerical control operator and controls engineer education

There are a few differences between a numerical control operator and a controls engineer in terms of educational background:

Numerical Control OperatorControls Engineer
Most common degreeHigh School Diploma, 43%Bachelor's Degree, 67%
Most common majorBusinessElectrical Engineering
Most common college-Georgia Institute of Technology

Numerical control operator vs controls engineer demographics

Here are the differences between numerical control operators' and controls engineers' demographics:

Numerical Control OperatorControls Engineer
Average age4345
Gender ratioMale, 89.0% Female, 11.0%Male, 90.8% Female, 9.2%
Race ratioBlack or African American, 4.8% Unknown, 5.4% Hispanic or Latino, 14.7% Asian, 6.0% White, 68.1% American Indian and Alaska Native, 0.9%Black or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.1% Asian, 14.5% White, 64.8% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between numerical control operator and controls engineer duties and responsibilities

Numerical control operator example responsibilities.

  • Perform trial runs on new CNC programs, working with programming and tooling to achieve satisfactory parts.
  • Set up and run vertical milling machines and Mori-Seiki lathes
  • Calculate dimensions and tolerances using knowledge of mathematics and instruments such as micrometers and calipers
  • Set up and operate machine turning tools (lathes, MAZAK).
  • Used manual and CNC mills (HAAS), lathes (HAAS) and (OKUMA) and surface grinders.
  • Mill and lathe g-code programming.
  • Show more

Controls engineer example responsibilities.

  • Lead team to upgrade new syringe lines to current OSHA and NFPA safety standards.
  • Lead a team of 12 programmers to validate a common library of 70 DeltaV modules.
  • Promote to manage the advanced process control (APC) program, responsible for the generation of $30MM per year.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Design electrical controls using Allen-Bradley PLC for automatic filling of emergency breathing air bottles.
  • Complete system design, installation, troubleshooting and technical support of PC and PLC control automated and robotic manufacturing equipment.
  • Show more

Numerical control operator vs controls engineer skills

Common numerical control operator skills
  • Calipers, 12%
  • Micrometers, 9%
  • Math, 6%
  • Lathe Machines, 6%
  • Hand Tools, 6%
  • Safety Standards, 4%
Common controls engineer skills
  • C++, 8%
  • Troubleshoot, 6%
  • UL, 5%
  • Hmi Programming, 4%
  • MATLAB, 4%
  • Simulink, 4%

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