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Numerical control operator vs process operator

The differences between numerical control operators and process operators can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a numerical control operator and a process operator. Additionally, a numerical control operator has an average salary of $38,280, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a numerical control operator include calipers, micrometers and math. The most important skills for a process operator are safety procedures, preventative maintenance, and team-oriented environment.

Numerical control operator vs process operator overview

Numerical Control OperatorProcess Operator
Yearly salary$38,280$37,996
Hourly rate$18.40$18.27
Growth rate-8%3%
Number of jobs85,06883,478
Job satisfaction-5
Most common degreeHigh School Diploma, 43%Bachelor's Degree, 36%
Average age4346
Years of experience22

What does a numerical control operator do?

A numerical control operator is responsible for monitoring machinery and managing computer-generated equipment to produce tools and components from various mechanical resources. Numerical control operators must have extensive knowledge with the technology and mechanical industry to perform basic troubleshooting and detect malfunctions during operations. A numerical control operator duties' also include inspecting equipment setup and finished products, ensuring high-quality parts, reviewing blueprints, following client's specifications for making adjustments, and adhering to the safety guidelines and procedures required by the business.

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

Numerical control operator vs process operator salary

Numerical control operators and process operators have different pay scales, as shown below.

Numerical Control OperatorProcess Operator
Average salary$38,280$37,996
Salary rangeBetween $29,000 And $50,000Between $29,000 And $48,000
Highest paying CityTualatin, ORGrand Forks, ND
Highest paying stateWest VirginiaWyoming
Best paying companyBWX TechnologiesBWX Technologies
Best paying industryAutomotiveManufacturing

Differences between numerical control operator and process operator education

There are a few differences between a numerical control operator and a process operator in terms of educational background:

Numerical Control OperatorProcess Operator
Most common degreeHigh School Diploma, 43%Bachelor's Degree, 36%
Most common majorBusinessBusiness
Most common college-Stanford University

Numerical control operator vs process operator demographics

Here are the differences between numerical control operators' and process operators' demographics:

Numerical Control OperatorProcess Operator
Average age4346
Gender ratioMale, 89.0% Female, 11.0%Male, 70.1% Female, 29.9%
Race ratioBlack or African American, 4.8% Unknown, 5.4% Hispanic or Latino, 14.7% Asian, 6.0% White, 68.1% American Indian and Alaska Native, 0.9%Black or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%
LGBT Percentage6%6%

Differences between numerical control operator and process operator duties and responsibilities

Numerical control operator example responsibilities.

  • Perform trial runs on new CNC programs, working with programming and tooling to achieve satisfactory parts.
  • Set up and run vertical milling machines and Mori-Seiki lathes
  • Calculate dimensions and tolerances using knowledge of mathematics and instruments such as micrometers and calipers
  • Set up and operate machine turning tools (lathes, MAZAK).
  • Used manual and CNC mills (HAAS), lathes (HAAS) and (OKUMA) and surface grinders.
  • Mill and lathe g-code programming.
  • Show more

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Numerical control operator vs process operator skills

Common numerical control operator skills
  • Calipers, 12%
  • Micrometers, 9%
  • Math, 6%
  • Lathe Machines, 6%
  • Hand Tools, 6%
  • Safety Standards, 4%
Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%

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